Steel Framed Miter Saw Bench - PDF Free Download

Steel Framed Miter Saw Bench Version 1.1 How to build Steel Framed Miter Saw Bench With easy to follow step-by-step instructions, you will be able to cut, assemble, and finish your very own steel miter saw bench! Plan set preview: 11 pages 25 pictures Material list, cut list, and simple step-by-step instructions

Bill Of Materials Material 1 x3 Steel Tubing (1/8 Wall) Quantity 54.7 linear feet or 656.5 linear inches. I purchased three (3) 28 foot sticks from my supplier. 1/2 MDF Two (2) 4 x8 sheets. 2 Angle Iron 6 Section. One (1) 1 section per leg. #10 self-tapping screws Three (3). One per Leg. Self-tapping Sheet Metal Screws 12. 6 per MDF top section. 4 Screws Fender Washers Eight (8). To secure unit to the wall. Eight (8). Used with the 4 screws. 2 x 4 Two (2). WorkshopAddict.com Copyright 5-30-2016 Page 2

Cut List Part Quantity Dimensions Front/Back 1 x3 Steel Tubing Sides 1 x3 Steel Tubing Supports 1 x3 Steel Tubing Legs 1 x3 Steel Tubing 2 14 or 168 long 2 25 1/2 long 7 23 1/2 long 3 35 long 2 Angle Iron 3 1 section Top Section 1/2 MDF Temporary Legs 2 x4 3 7 long x 25 1/2 deep 4 35 long WorkshopAddict.com Copyright 5-30-2016 Page 3

Step 1: Metal Cutting Cut all 1 x3 square tubing parts to length using a metal cutting miter saw, band saw, or even a hack saw. *Note the 2 front/back and 2 sides are mitered. Length is to the long part of the miter. Using a Skil 12 Dry Cut Saw. Model SPT62MTC-01 Step 2: Welding! Using right angle jig, align the 4 perimeters parts (two front/ back and two sides) and tack the joints. Square the entire unit and then weld all 4 sections of each joint. *If possible, position the joint to create a horizontal weld. WorkshopAddict.com Copyright 5-30-2016 Page 4

Step 3: Internal Supports Insert the 7 internal supports and divide the space equally. Clamp them at a 90* angle and tack them all in place. This will allow the material to properly cool and prevent warping. Go back and fully weld all the supports. Using a Millermatic 211 MIG welder with advanced Auto Set Step 4: Grinder time! Use an angle grinder with a flap disk to grind all the welds nice and smooth. Take your time, the two surfaces need to be flush as the top will need to sit level. WorkshopAddict.com Copyright 5-30-2016 Page 5

Step 5: Temporary Legs Cut the four (4) 35 long 2 x4 temporary legs using a miter saw, circular saw, or even a hand saw. Mount two of them to the wall and set the remaining two near by for supporting the front. Step 6: Placing the metal frame With help, move the metal frame into place. Position the back of the unit on the two 2x4 s on the wall. While your helpers keep the unit tight against the wall, place the remaining two 2x4 s on the front. Helpers should not leave until it is secured with screws. WorkshopAddict.com Copyright 5-30-2016 Page 6

Step 7: Securing the metal frame to the wall Drill a clearance hole in the square tubing where a stud is on the wall. Attach the fender washer to the 4 screw and drive to secure the square tubing to the wall. Step 8: Angle Iron Time! Cut the 1 section of the 2 angle iron. Place one on the end of the leg so it is flush with the top. Weld it in place. Drill a hole in the flush part of the angle iron. Using the self-tapping screws, place the leg in place and secure to the top. WorkshopAddict.com Copyright 5-30-2016 Page 7

Step 9: Cut the top sections Cut the 1/2 MDF sections for the top to length and width using a table saw, circular saw, or even a hand saw. Step 10: Install the top sections Place the top sections on the top of the metal frame. Secure using self-tapping screw. WorkshopAddict.com Copyright 5-30-2016 Page 8

Step 11: Enjoy your miter saw station Your miter saw station is completed! Now you can start thinking of building storage underneath and purchasing or building your support wings for the miter saw itself. WorkshopAddict.com Copyright 5-30-2016 Page 9