1 SLEEK, SIMPLE, SMART TRACK LIGHTING SOLUTION
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Introduction to Zipine The Zipine is a sef-contained pre-wired trunking and LED ighting system offering unparaeed fexibiity in terms of ighting ayout and scheme design. The Zipine combines architectura impact, ongevity and supreme efficiency (167.2 LL/CW) providing the ighting designer with the perfect ighting soution for many buiding-wide appications. With five uminaire power options, broad, narrow and doube asymmetric ight distributions and a variety of accessories the Zipine is a truy versatie suspended or surface mounted ighting system. 2
167.2 LUMINAIRE LUMENS PER CIRCUIT WATT 3
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Zipine Design The extruded auminium trunking of the Zipine provides a seek, rigid, ow weight uminaire which takes advantage of the atest LED technoogy. The uminaire modues are designed to snap into sockets ocated at reguar intervas, ensuring a fast, fexibe instaation. 57mm 4
1:1 Scae 5
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Zipine System The Zipine system is made up of four main eements. An extruded auminium trunking provides the backbone and contains wiring with sockets ocated at 750mm intervas for connecting a range of modues. The modues can be any combination of uminaire, emergency uminaire, spotight and passive infra-red detector. Where modues are not required an extruded PVC id is used to fi in bank spaces. Finay, a sma number of finishing components compete a fast and simpe instaation. 6 A B C D
A TRUNKING B LUMINAIRES C MODULE OPTIONS D FINISHING COMPONENTS Pre-wired engths up to 4.5m ong are joined together to form the required run. The factory instaed wiring ooms (7-core 1.5mm 2 PVC as standard) are simpy pugged together and provide eectrica connection sockets at 750mm intervas. Luminaire modues may be instaed continuousy, or with either 750mm or 1500mm spaces between them. Ebow, tee and crossover joints are used to continue the trunking run in a variety of directions. A uminaire modues are based on a standard ength of 1500mm. Options incude narrow, broad and doube asymmetric distributions, 5 output eves, conventionay switched and dimmabe circuit types or with integra Smart contros. Options incude a PIR modue for automatic contro (if required when Smart uminaire modues are not used), emergency ighting modues, and spotight modues. A modues are 750mm ong. Lighting Contros PIR Modue End Kit 1 kit required per row, incudes ive end (mains feed) and dead end Snap-in Infi Lid 1500mm engths Options Avaiabe engths: 1500mm 3000mm 4500mm Emergency Lighting Scanight AT Modue (DALI) & SmartScan Options Wire Suspension Kit* Maximum tota distance in one run depends upon circuit design. See advice on page 14 Ebow Joint Options Distributions: Area and corridor versions avaiabe Dispay Lighting Singe Spotight Modue Surface Mounting Kit* + Tee Joint Crossover Joint + + Narrow Broad Doube Asymmetric Power eves: 22W 33W 41W 53W 64W Twin Spotight Modue *see the mounting point spacing tabe on page 22 for required quantities of Wire Suspension or Surface Mounting kits 7 For fu technica detais see page 22
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Option 1 Integrated Lighting Contros For maximum energy savings Smart Luminaire Modues (1500mm) Smart A discrete sensor integra to the uminaire monitors ambient ight and presence, controing output to the correct eve and ensuring that the area is ony iuminated when occupied. Motionine Individua Thorux Smart uminaires are automaticay inked, via the trunking wiring, into a inear group using Motionine. Individua runs of trunking can be inked by connecting between ive end connectors see page 14. Movement Detection: 8m Max. Smart Luminaire Modue 6m dia. coverage at 8m mounting height NOTE: Minimum 750mm space required between Smart uminaire modues Option 2 For fu detais of the Thorux Smart System incuding movement detection and Motionine see www.thorux.com/smart 8 PIR Modue (750mm) A cost effective ighting contro soution, without the uxury features of a fu Smart System, PIR modues can be seected and simpy pugged in, to provide passive infra-red detection for each connected run. As many PIR modues as required for suitabe detection coverage can be fitted and the entire run wi be switched as a whoe group. Movement Detection: 5m Max. PIR ZP 16432 8m dia. coverage at 5m mounting height
Emergency Lighting Zipine offers the choice of either emergency versions of the uminaire or dedicated modues which utiise a reiabe, unobtrusive Scanight AT LED downight. The superb optica performance of the area and corridor ens minimises the number of modues required. Option 2 Emergency LED Modue (750mm) Area or corridor distributions Can be positioned between uminaire modues for best effect Superb photometric performance SmartScan option with integra Firefy Stand-aone AutoTest and fu communication Scanight AT compatibe (DALI) option Option 1 Emergency Version of Luminaire (1500mm) Standard uminaire modues are avaiabe with Emergency, AutoTest and Scanight AT options. Shown as EZP, TZP, or DZP in the ordering process For fu detais of Thorux Emergency Lighting Systems see www.thorux.com/emergency-systems 9
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Dispay Lighting Adjustabe singe or twin LED spotights idea for reception and showroom areas. Adjustabe Spotights One or two adjustabe spotights in one 750mm modue Extruded auminium heat sink finished in back for passive therma management with no cooing fan Adjustabe spotight with ±95 tit, 360 degree rotation 30 beam ange ±95 10 Singe Option 1x 24W Adjustabe Spotight Twin Option 2x 24W Adjustabe Spotight
Fast Instaation Instaation of Zipine requires minima wiring points compared to that of individua uminaires. Over the course of a project this wi drasticay reduce abour costs whist adding future fexibiity if changes are required. Individua Luminaires Zipine 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Luminaires: 40 Wiring points 40 Luminaires: 40 Wiring points 4 11
Fast Instaation DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING The Zipine system has been designed for speed of instaation. Once the trunking engths are secured in position the modues are simpy offered up and pugged in. 1 FIX SUSPENSION WIRES* 2 CLIP TRUNKING TO SUSPENSION * Maximum spacing of 2500mm between suspension fixings. Maximum weight at each suspension point assuming fuy oaded assembed system = 5kg 12 3 JOIN TRUNKING LENGTHS TOGETHER
When compared to conventiona trunking systems the Zipine instaation process is incrediby straightforward. The sequence beow shows the minima number of steps required to insta the system, which is haf the amount needed to insta a conventiona system. ZIPLINE CONVENTIONAL TRUNKING SYSTEM COMPLETE COMPLETE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NUMBER OF STAGES TAKEN TO INSTALL 4 FIX END KITS AND WIRE SUPPLY** 5 CLIP MODULES ONTO TRUNKING 6 FIT THE SNAP-IN INFILL LID ** For wiring detais see page 14 13
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS TECHNICAL DETAILS & ORDERING Simpe Wiring The wiring oom provides connection sockets at 750mm intervas. When trunking sections are joined, the wiring ooms are simpy pugged together. 14 Live End Connector Up to 7 cores may be wired into the Live End connector, depending upon the project requirements* D2 D1 3 2 N 1 Function Core D2 Motionine or DALI Red D1 0V Common White 3 Scanight Grey Earth Green & Yeow 2 Perm/EM Back N Neutra Bue 1 Live Brown * The 7 cabes used within the Zipine trunking are 1.5mm 2 CSA H07V2 tri-rated PVC insuated 400V, 85 C rated. Votage drop 29mV/A/m maximum current rating for the system and connectors is 8A. Maximum distance depends upon design parameters such as circuit fusing, earth oop impedance and oca reguations. A components within the system wi operate at a votage range of 220V-240V +/- 10%. Each modue section has an internay mounted, repaceabe 3A fuse.
Mains Feed Wiring socket ocations and modue ocation exampes 750mm 4.5m ength of trunking Interna End Kit Live End Socket Trunking End Kit Live End Trunking Side Luminaire (1500mm) Luminaire (1500mm) Luminaire (1500mm) End Kit Live End Trunking Side Luminaire (1500mm) Luminaire accessory modue or Snap-in Infi Lid (750mm) Luminaire (1500mm) Luminaire accessory modue or Snap-in Infi Lid (750mm) End Kit Live End Trunking Side Luminaire (1500mm) Snap-in Infi Lid (1500mm) Luminaire (1500mm) 15
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Versatie ighting soution Zipine is an idea ighting soution for many appications. Over the next five pages there are exampes of typica appications where the fexibiity of the Zipine system aows the ighting ayout to be customised to suit each setting. Lighting soution key: Ebow Joint Tee Joint Trunking RETAIL Crossover Joint End Kit Live End (mains feed) Luminaire Modue Dispay Lighting Modue 16 WAREHOUSE From decorative dispay ighting in retai used to highight products, to high output narrow distribution for warehouses, the Zipine system is the ighting soution for virtuay a situations. Emergency Lighting Modue Lighting Contros Modue Snap-in Infi Lid End Kit Dead End
Lighting Soution Manufacturing AREA 14m x 14m ZIPLINE SYSTEM 4 : Rows 4 : Wiring points Key: A 54m TRUNKING of trunking required 12 x 4.5m engths B 34x LUMINAIRES Broad distribution uminaire modues C 4x MODULE OPTIONS Area distribution Scanight AT modues D 4x + 24x FINISHING COMPONENTS Trunking End kits Wire Suspension kits 17
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Key: A Lighting Soution Warehouse 81m AREA 14m x 14m ZIPLINE SYSTEM 6 : Rows 6: Wiring points TRUNKING of trunking required 18 x 4.5m engths B 42x LUMINAIRES Narrow distribution uminaire modues 18 C 12x 6x MODULE OPTIONS High eve PIR modues Corridor distribution Scanight AT modues D 6x 3x + 36x FINISHING COMPONENTS Trunking End kits 1.5m ength of the Snap-in Infi Lid cut to six 750mm engths Wire Suspension kits
Lighting Soution Retai AREA 14m x 14m ZIPLINE SYSTEM 4 : Rows 1 : Dispay section 2 : Wiring points Key: A 61.5m TRUNKING of trunking required 9 x 4.5m engths 7 x 3m engths 2x Ebow Joints 3x Tee Joints 1x Crossover Joint B 34x LUMINAIRES Broad distribution uminaire modues C 14x MODULE OPTIONS Singe Spotight modues + D FINISHING COMPONENTS 3x 26x Trunking End kits Wire Suspension kits 19
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Key: A Lighting Soution Education 18m ROOM 8m x 7m ZIPLINE SYSTEM 3 : Rows 3 : Wiring points TRUNKING of trunking required 6 x 3m engths 9x B LUMINAIRES Broad distribution uminaire modues 20 C 1x MODULE OPTIONS Area distribution Scanight AT modue D 3x 3x + 9x FINISHING COMPONENTS Trunking End kits 1.5m ength of the Snap-in Infi Lid cut to five 750mm engths Wire Suspension kits
Lighting Soution Gaery Scupture 1 1 Paintings 2 1 ROOM 8m x 7m Mains feed ZIPLINE SYSTEM 6m x 4.5m 1 : Wiring point Key: A TRUNKING B LUMINAIRES C MODULE OPTIONS D FINISHING COMPONENTS 21m 4x Ebow Joints 1x of trunking required 4 x 3m engths 2 x 4.5m engths 12x Broad distribution uminaire modues 1 2 3x Singe Spotight modues Twin Spotight modue + 12x Wire Suspension kits 21
INTRODUCTION DESIGN SYSTEM OPTIONS INSTALLATION SOLUTIONS ORDERING Zipine IP20 LED SPECIFICATION Extruded auminium trunking finished fu poyester non-yeowing satin white (RAL 9016) Pre-instaed wiring oom, modue sockets at 750mm intervas Pug and socket connections between trunking joints Luminaire modues have three ens variations Optiona SmartScan wireess technoogy removes the need for contro cabing. Idea for retro-fit. Modues cick fit using stainess stee spring (requires a standard screwdriver to reease) LED CHARACTERISTICS CRI 80+ COLOUR TEMPERATURE RATED LIFE (HOURS) PROTECTION Learn more about SmartScan at: www.thorux.com/smartscan 4000K 100K - L70/B10 LUX GUARD DRIVER EFFICIENCY >88% REPLACEABLE YES POWER FACTOR >0.9 LL/CW 167.2 For LED characteristics expanation see www.thorux.com/ed-characteristics WEB LINKS thorux.com/smart thorux.com/scanight-at Technica Detais DIMENSIONS 61 9 65 Suspension mounted version 165 Ebow Joint 265 Tee Joint 265 Crossover Joint 22 34 23 165 265 42 136 End kit 17 Surface mounted version 50 Connection pate PHOTOMETRIC GUIDE TRANSVERSE CANDELAS PER 1000 LUMENS NARROW 200 200 400 600 800 LUMINAIRE LUMEN OUTPUT 22W = 3900m 33W = 5960m 41W = 7090m 53W = 8995m 64W = 10215m MOUNTING POINT SPACING TABLE Based on a maximum spacing of 2.5m between points. The first and ast points are 500mm from each end. These appy to both suspended and surface mounting. AXIAL TOTAL LENGTH QUANTITY SPACING 4.5m 3 1.750m 6.0m 3 2.500m 7.5m 4 2.167m 9.0m 5 2.000m 10.5m 5 2.375m 12.0m 6 2.200m 13.5m 6 2.500m 15.0m 7 2.334m 16.5m 8 2.215m 18.0m 8 2.429m 19.5m 9 2.313m 21.0m 9 2.500m 22.5m 10 2.389m 24.0m 11 2.300m 25.5m 11 2.450m 27.0m 12 2.364m 28.5m 12 2.500m 30.0m 13 2.417m 31.5m 14 2.347m 33.0m 14 2.462m 34.5m 15 2.393m TRANSVERSE 400 CANDELAS PER 1000 LUMENS BROAD 100 100 200 300 LUMINAIRE LUMEN OUTPUT 22W = 3825m 33W = 5845m 41W = 6955m 53W = 8825m 64W = 10025m AXIAL TRANSVERSE 125 125 250 375 500 CANDELAS PER 1000 LUMENS DOUBLE ASYMMETRIC LUMINAIRE LUMEN OUTPUT 22W = 3935m 33W = 6020m 41W = 7160m 53W = 9090m 64W = 10325m AXIAL
A Ordering Information TRUNKING RANGE APPROX. DESCRIPTION CAT. No. kg 1.5m ZP 16412 1.6 3.0m ZP 16411 3.2 4.5m ZP 16410 4.8 Ebow joint ZP 16556 0.2 Tee joint ZP 16557 0.3 Crossover joint ZP 16558 0.4 FINISHING COMPONENTS APPROX. DESCRIPTION CAT. No. kg Trunking snap-in infi id (nomina 1.5m engths to be cut as required) ZP 16413 0.30 Trunking end kit (1 kit required per row, incudes ive end and dead end) ZP 16414 0.35 Wire suspension kit* (3m ength) ZP 16415 0.05 Surface mounting kit* ZP 16689 0.04 *see the mounting point spacing tabe for required quantities B C D LUMINAIRE MODULE RANGE STANDARD SMART NOMINAL DOUBLE APPROX. SIZE (mm) LED NARROW BROAD ASYMMETRIC kg CIRCUIT 22W ZP 16416 ZP 16420 ZP 16561 2.5 D/SS 33W ZP 16417 ZP 16421 ZP 16562 2.5 D/SS 1500 41W ZP 16418 ZP 16422 ZP 16563 2.5 D/SS 53W ZP 16419 ZP 16423 ZP 16564 2.5 D/SS 64W ZP 16602 ZP 16600 ZP 16604 2.5 D/SS 22W ZP 16424 ZP 16428 ZP 16565 2.4 L/A 33W ZP 16425 ZP 16429 ZP 16566 2.4 L/A 1500 41W ZP 16426 ZP 16430 ZP 16567 2.4 L/A 53W ZP 16427 ZP 16431 ZP 16568 2.4 L/A 64W ZP 16603 ZP 16601 ZP 16605 2.4 L/A CIRCUIT TYPE - suffix cataogue number with: SMART D - Smart / SS - SmartScan STANDARD L - non-dimming (LED) / A - dimming (DALI) EMERGENCY VERSION - prefix cataogue number with: EZP - Emergency / TZP - AutoTest / DZP - Scanight AT (DALI) Add 0.3kg to weights isted. MODULE OPTIONS e.g. ZP 16416SS etc. e.g. EZP 16416SS etc. APPROX. DESCRIPTION CAT. No. kg Presence detector modue ZP 16432 0.9 Scanight AT modue (area downighter) DZP 16435 1.3 Scanight AT modue (corridor downighter) DZP 16436 1.3 SmartScan Firefy Emergency (area downighter) WZP 16435 1.3 SmartScan Firefy Emergency (corridor downighter) WZP 16436 1.3 1 x 24W spotight modue (30o beam ange) ZP 16559 1.6 2 x 24W spotight modue (30o beam ange) ZP 16560 2.3 23
Designers, manufacturers and suppiers of professiona ighting systems INDUSTRIAL LUMINAIRES COMMERCIAL LUMINAIRES FLOODLIGHTING LUMINAIRES ARCHITECTURAL LUMINAIRES HEALTHCARE LUMINAIRES HAZARDOUS AREA LUMINAIRES RETAIL & DISPLAY LUMINAIRES CONTROLS AND SYSTEMS A DIVISION OF F.W. THORPE PLC Thorux Carbon Offsetting Project: www.thorux.com/trees The information given in this cataogue is typica and must not be interpreted as a guarantee of individua product performance and/or characteristics. We reserve the right to ater specifications and designs without prior notice. Thorux Lighting Merse Road North Moons Moat Redditch Worcestershire B98 9HH Engand T F E W +44 (0)1527 583200 +44 (0)1527 584177 thorux@thorux.co.uk www.thorux.com Direct UK Saes Line: 01527 583222 Thorux Lighting Ireand Unit G6 Riverview Business Park Nangor Road Gaanstown Dubin 12 Ireand T F E W +353 (0)1 460 4608 +353 (0)1 460 4609 thorux@thorux.ie www.thorux.ie Thorux Lighting Austraasia Pty Ltd. 31 Cross Street Brookvae Sydney NSW 2100 Austraia T 1300 04 32 32 T +61 (0)2 9907 1261 E thorux@thorux.com.au W www.thorux.com.au Registered No. ABN 139 400 507 Thorux Lighting LLC Office 334 European Business Centre Green Community Dubai Investment Park 1 PO Box 33484 Dubai United Arab Emirates T F E W +971 (0)2 656 5842 +971 (0)2 622 4149 saes@thorux.ae www.thorux.ae P.N. 2500E Feb. 18 Thorux Lighting Deutschand Ernst Gnoß Strasse 7 40219 Düssedorf Deutschand T F E W +49 (0)211 695 603-10 +49 (0)211 695 603-11 thorux@thorux.de www.thorux.de FM 10913 EMS 532104