Light Without Boundaries LUMATO RESERVES THE RIGHT TO CHANGE PRODUCT 7500003 8/4 Light Without Boundaries LUMATO RESERVES THE RIGHT TO CHANGE PRODUCT GENERAL INSTALLATION WARNING To Reduce Risk Of Death, Injury Or Property Damage From Fire, Electric Shock And Other Hazards: Service of equipment must be performed by qualified personnel. Installation and maintenance must be performed by qualified personnel familiar with the construction and operation of this product and any hazards involved. All applicable local and national codes and ordinances must be followed. Read this document before installing, servicing or maintaining this equipment. These instructions do not cover all installation, service and maintenance situations. If your situation is not covered, or, if you do not understand these instructions or need additional information, contact American Linear Lighting or your local American Linear Lighting distributor. WARNING Before Installing, Servicing Or Maintaining This Equipment, Follow These General Precautions To Reduce The Risk Of Electrocution: Make sure the equipment is properly grounded. Always deenergize the circuit and/or equipment before connecting to, disconnecting from or servicing the equipment. To Prevent Luminaire Row From OverCurrent: By adding the input current of each luminaire section marked on the luminaire, the total current per power feed must not exceed the maximum line wire amperage rating in the luminaire and the power feed cord/wire amperage rating whichever is least. Lumato CAUTION Lumato On Grid Non Feed and Feed Cable Installation Instructions For " TGrid, 9/6" TGrid and Screw Slot Grid Ceiling Systems It Is The Installers Responsibility To Ensure That Off Wall, Grid Non Ceiling Feed and Feed Or Cable Junction Installation Instructions Box Is Structurally Capable Of Supporting The Weight For Sheetrock, Lathe and Plaster and "Hard" Ceiling Systems Of Luminaire/Luminaire Row. WARNING WARNING TO REDUCE RISK OF DEATH, INJURY OR PROPERTY DAMAGE FROM FIRE, ELECTRIC SHOCK AND OTHER HAZARDS: Service of equipment must be performed by qualified personel. Installation and maintenance must be performed by qualified personnel familiar with the construction and operation of this product and any hazords involved. All applicable local and national codes and ordinances must be followed. Read this document before installing, servicing or maintaining this equipment. These instructions do not cover all installation, service and maintenance situations. If your situation is not covered, or, if you do not understand these instructions or need additional information, contact Lumato Lighting or your local Lumato Lighting distributor. WARNING BEFORE INSTALLING, SERVICING OR MAINTAINING THIS EQUIPMENT, FOLLOW THESE GENERAL PRECAUTIONS. TO REDUCE THE RISK OF ELECTROCUTION: Make sure the equipment is properly grounded. SECTION : FIXTURE MOUNTING Always deenergize the circuit and/or equipment before connectiong to, disconnecting from or servicing the equipment. SECTION TWO: OFFGRID TO PREVENT LUMINAIRE ROW FROM OVERCURRENT: SECTION THREE: ONGRID TO PREVENT LUMINAIRE ROW FROM OVERCURRENT: By adding the input current of each luminaire section marked on the luminaire, the total current per power feed must whichever is least. Pages 2 7 not exceed the maximum line wire amperage rating in the luminaire and the power feed cord/wire amperage rating whichever is least. Pages 8 0 Pages 3 CAUTION It is the installers responsabilty to ensure that wall, ceiling or junction box is structurally capable of supporting the weight of luminaire/luminaire row. TO REDUCE RISK OF DEATH, INJURY OR PROPERTY DAMAGE FROM FIRE, ELECTRIC SHOCK AND OTHER HAZARDS: Service of equipment must be performed by qualified personel. Installation and maintenance must be performed by qualified personnel familiar with the construction and operation of this product and any hazords involved. All applicable local and national codes and ordinances must be followed. Read this document before installing, servicing or maintaining this equipment. These instructions do not cover all installation, service and maintenance situations. If your situation is not covered, or, if you do not understand these instructions or need additional information, contact Lumato lighting or your local Lumato Lighting distributor. WARNING BEFORE INSTALLING, SERVICING OR MAINTAINING THIS EQUIPMENT, FOLLOW THESE GENERAL PRECAUTIONS. TO REDUCE THE RISK OF ELECTROCUTION: Make sure the equipment is properly grounded. Always deenergize the circuit and/or equipment before connectiong to, disconnecting from or servicing the equipment. By adding the input current of each luminaire section marked on the luminaire, the total current per power feed must not exceed the maximum line wire amperage rating in the luminaire and the power feed cord/wire amperage rating CAUTION It is the installers responsabilty to ensure that wall, ceiling or junction box is structurally capable of supporting the weight of luminaire/luminaire row. DIRECT 3S 5S DIRECT / INDIRECT 3SID 5SID SHEETROCK LATHE LATHE & PLASTER VARIOUS VARIOUS "HARD CEILINGS" HARD CEILINGS SAVE THESE INSTALLATION INSTRUCTIONS " TGRID (T) 9/6" TGRID (T9) 9/6 TGRID SCREW SLOT SLOT GRID (SC) GRID (T) (T9) (SC) SAVE THESE INSTALLATION INSTRUCTIONS Lumato 035 DAIRY ASHFORD HOUSTON, TEXAS 77079 Tel (832) 230365 www.lumatolighting.com Lumato 035 DAIRY ASHFORD HOUSTON, TEXAS 77079 Tel (832) 230365 www.lumatolighting.com 7500002 8/4 SAVE THESE INSTALLATION INSTRUCTIONS 7500009 4/8
INDIVIDUAL AND ROW MOUNTING: DIRECT INDIVIDUAL LUMINAIRE INSTALLATION Cable Mounting On Grid (T, T9 & SC): Linear suspended luminaires intended for On Grid or Tee Bar Ceiling cable mounting are to be installed with (T TGrid), (T9 9/6 TGrid) or (SC Screw Slot Grid) Cable/Canopy Kits. Cable Kit assembly s are shipped separately and are provided with installation instructions. (SEE INSTALLATION INSTRUCTION SHEET 7500009 8/9/0) At the End of This Document. Cable Mounting Off Grid (HC): Linear Suspended Luminaires intended for Off Grid OR Hard Ceiling (HC) cable mounting are to be installed with (HC) Cable/Canopy Kits. Cable kit assembly s are shipped separately and are provided with installation instructions. (SEE INSTALLATION INSTRUCTION SHEET 7500009/2/3) At the End of This Document. CONTINUOUS ROW LUMINAIRE INSTALLATION CAUTION: Attempt to assemble fixture rows on ground and lifting row into position may create stress at connection points and may result in damage and/or mechanical failure. It is best to perform the following tasks on a protective, elevated, stable surface to ease assembly and protect the fixtures. (Please also note this is to be done before attempting to suspend the fixture run). Step One: On Direct only fixtures remove lens and LED/Reflector tray from fixtures and store in order of run placement storing safely aside (FIG. ). It is best to perform the following tasks on a protective, elevated, stable surface to ease assembly and protect the fixtures. (Please also note this is to be done before attempting to suspend the fixture run) Step Two: Locate and install Joiner/Endplate Kits. (FIG. ) See packing list for quantities per run. Install Joiner Brackets/cross braces and End Plates following the written instructions and as illustrated below. Starting with the RightHand End of Row, assemble (6) nuts to (6) slide screws and insert into rails. (3) each end. Please note that the End Plate cross brace has only holes for the end plate studs and nuts while the joiner kit has () with studs and () without. Locate and install the cross brace with studs from the joiner kit at the LeftHand end, opposite the end plate of the RH End of Row Fixture. Insert cross braces and locate /8 in from outside edge fixture. Starting with center nut and stud, slide screws and nuts into position in the slots on the cross brace and tighten securely. Repeat for fasteners on either side (please note these are what hold the fixtures together once installed). Install one Cable Gripper at the end plate end and one at the fixture joint end and tighten securely. These are packed with the Joint/EndPlate kits. At fixture joint and using care as not to bend alignment pins, tap into appropriate track with ½ to ¾ extending out from fixture end. Install End plate with (2) nuts from end plate kit. From this point the cable gripper will only be installed at the lefthand end on the remaining fixtures. Repeat this process for the balance of the fixtures in the run as needed. Complete each fixture in the run to assure the run can be assembled from right to left as intended. FIGURE Feed Cord Cable Gripper Alignment Pins: Leave /2 of Pin Exposed Cross Brace: /8 Inset to Housing Cable Gripper Lock Nut Slide Screw w/ Lock Nuts EndPlate Lock Nuts EndPlate w/ Alignment Pins Joint Lock Nuts Cross Brace: Cross Brace w/ Studs: Slide Screw w/ Lock Nuts LED Tray Lens 75000092 4/8
INDIVIDUAL AND ROW MOUNTING: DIRECT Step Three: After locating the suspension cable locations as shown at the end of this document Row Information and following the cable mounting instructions provided, suspend the first fixture RH End of Row Fixture in the row. Remove 5/8 hole plug and install feed cord in the LH End of Row Fixture at the LH End. Using strain relief to lock into fixture body as in shown (FIG. ). Leave 6 of feed cord inside of fixture for splicing to fixture. Connect feed cord to wire harness with wirenuts provided within the feed cord kits. Position second fixture in row (JOINER/INTERMEDIATEENDER) such that it aligns with joint end of first fixture and hang with joiner/intermediate cable assembly as illustrated. Plug wire harness(s) together and push excess wire into luminaire wiring chamber. (FIG. 2) Step Four: Push luminaires tightly together while making sure the alignment pins slide into the interior tracks of each luminaire and span the luminaire joint. Secure joint with hardware provided. Secure to adjoining luminaire with hardware provided. Step Five: Continue to install and assemble row following steps 2 and 3. Reinstall lens and LED/Reflector trays and check for proper function. FIGURE 2 End Cable w/ Feed Canopy Assembly Intermediate Cable Assembly End of Row Cable Assembly Cross Brace w/ Studs: First Fixture Last Fixture (Intermediate Fixture) Alignment Pins: Leave /2 of Pin Exposed 75000093 4/8
INDIVIDUAL AND ROW MOUNTING: INDIRECT/DIRECT INDIVIDUAL LUMINAIRE INSTALLATION Cable Mounting On Grid (T, T9 & SC): Linear suspended luminaires intended for On Grid or Tee Bar Ceiling cable mounting are to be installed with (T TGrid), (T9 9/6 TGrid) or (SC Screw Slot Grid) Cable/Canopy Kits. Cable Kit assembly s are shipped separately and are provided with installation instructions. (SEE INSTALLATION INSTRUCTION SHEET 7500009 8/9/0) At the End of This Document. Cable Mounting Off Grid (HC): Linear Suspended Luminaires intended for Off Grid OR Hard Ceiling (HC) cable mounting are to be installed with (HC) Cable/Canopy Kits. Cable kit assembly s are shipped separately and are provided with installation instructions. (SEE INSTALLATION INSTRUCTION SHEET 75000098/9/0) At the End of This Document. CONTINUOUS ROW LUMINAIRE INSTALLATION CAUTION: Attempt to assemble fixture rows on ground and lifting row into position may create stress at connection points and may result in damage and/or mechanical failure. It is best to perform the following tasks on a protective, elevated, stable surface to ease assembly and protect the fixtures. (Please also note this is to be done before attempting to suspend the fixture run). Step One: On Indirect/Direct fixtures remove upper LED/Reflector tray and store safely aside in the order of fixture run placement (FIG. 3). It is best to perform the following tasks on a protective, elevated, stable surface to ease assembly and protect the fixtures. (Please also note this is to be done before attempting to suspend the fixture run). Step Two: Locate and install Joiner/Endplate Kits. (FIG. 3) See packing list for quantities per run. Install Joiner Brackets/cross braces and End Plates following the written instructions and as illustrated below. Starting with the RightHand End of Row, assemble (6) nuts to (6) slide screws and insert into rails. (3) each end. Please note that the End Plate cross brace has only holes for the end plate studs and nuts while the joiner kit has () with studs and () without. Locate and install the cross brace with studs from the joiner kit at the LeftHand end, opposite the end plate of the RH End of Row Fixture. Insert cross braces and locate /8 in from outside edge fixture. Starting with center nut and stud, slide screws and nuts into position in the slots on the cross brace and tighten securely (please note these are what hold the fixtures together once installed). Install one Hanger Bracket w/cable Gripper from end plate kit at the end plate end and (Joiner/Hanger Bracket w/cable Gripper at the fixture joint end with the #0 screws supplied. (4) screws per bracket as shown. The (4) remaining screws from the joiner kit will and must be used once the fixtures are suspended. (please save for later) At fixture joint and using care as not to bend alignment pins, tap into appropriate track with ½ to ¾ extending out from fixture end. Install End plate with (2) nuts from end plate kit. From this point the cable gripper will only be installed at the lefthand end on the remaining fixtures. Repeat this process for the balance of the fixtures in the run as needed. Complete each fixture in the run to assure the run can be assembled from right to left as intended. Using the other hanger bracket from the end plate kit, install feed cord in the bracket and attach to the LH End of Row Fixture at the LH End. Using strain relief to lock into bracket as in shown (FIG. 3). Leave 6 of feed cord inside of fixture for splicing to fixture. Install end plate as described before. FIGURE 3 Cross Brace: Feed Cord EndPlate Lock Nuts Slide Screw w/ Lock Nuts #0 Screws Upper LED Reflector Tray #0 Screws Slide Screw w/ Lock Nuts LED Tray Joint Lock Nuts EndPlate w/ Alignment Pins Cross Brace: Cross Brace w/ Studs: Alignment Pins: Leave /2 of Pin Exposed Lens 75000094 4/8
INDIVIDUAL AND ROW MOUNTING: INDIRECT/DIRECT Step Three: After locating the suspension cable locations as shown at the end of this document Row Information and following the cable mounting instructions provided, suspend the first fixture RH End of Row Fixture in the row. Step Four: Postion second fixture in row (JOINER/INTERMEDIATEENDER) such that it aligns with joint end of first fixture and hang with joiner/intermediate cable assembly as illustrated. Plug wire harness(s)together and push excess wire into luminaire wiring chamber. (FIG. 4) Step Five: Push luminaires tightly together while making sure the the alignment pins slide into the interior tracks of each luminaire and span the luminaire joint. Secure joint with hardware provided. Step Six: Continue to install and assemble row following steps 2 and 3. Step Seven: Reinstall Upper LED/Reflector Tray FIGURE 4 End Cable w/ Feed Canopy Assembly Intermediate Cable Assembly End of Row Cable Assembly Cross Brace w/ Studs: First Fixture Last Fixture (Intermediate Fixture) Alignment Pins: Leave /2 of Pin Exposed 75000095 4/8
INDIVIDUAL AND ROW MOUNTING: DIRECT & INDIRECT/DIRECT FIXTURE ROW LAYOUT: SINGLE UNIT 4 8 2 4 FIXTURE 47 /4 CABLE MOUNTING CENTERS 48 /4 ENDCAP to ENDCAP 8 FIXTURE 95 /4 CABLE MOUNTING CENTERS 96 /4 ENDCAP to ENDCAP 2 FIXTURE 43 /4 CABLE MOUNTING CENTERS 44 /4 ENDCAP to ENDCAP FIXTURE ROW LAYOUT: TWO UNITS 6 6 FIXTURE 96 CABLE MOUNTING CENTERS 95 /4 CABLE MOUNTING CENTERS 8 UNIT 8 UNIT 96/8 96/8 92 /4 ENDCAP to ENDCAP FIXTURE ROW LAYOUT: THREE UNITS 20 24 20 FIXTURE 96 CABLE MOUNTING CENTERS 96 CABLE MOUNTING CENTERS 47 /4 CABLE MOUNTING CENTERS 8 UNIT 8 UNIT 4 UNIT 96/8 9600 48/8 240 /4 ENDCAP to ENDCAP 24 FIXTURE 96 CABLE MOUNTING CENTERS 96 CABLE MOUNTING CENTERS 95 /4 CABLE MOUNTING CENTERS 8 UNIT 8 UNIT 4 UNIT 96/8 9600 96/8 288 /4 ENDCAP to ENDCAP 75000096 4/8
ROW MOUNTING FIXTURE ROW COMPONENTS ROW LENGTH 4 UNIT 8 UNIT 2 UNIT JOIN KITS ENDCAP TO ENDCAP 4 48/4 8 96/4 2 44/4 6 2 92/4 20 2 2 240/4 24 3 2 288/4 28 3 3 336/4 32 4 3 384/4 36 4 4 432/4 40 5 4 480/4 44 5 5 528/4 48 6 5 576/4 52 6 6 624/4 56 7 6 672/4 60 7 7 720/4 64 8 7 768/4 68 8 8 86/4 72 9 8 864/4 Note Suspended Mount Fixtures have Cable Mounting Holes /2 from EndCap 75000097 4/8
OFFGRID MOUNTING NON FEED CABLE/CANOPY ASSEMBLY Step One: Determine mounting cable spacing centers from factory shop drawing or order processing specification sheet. Step Two: Install /420 studs projecting from the finished ceiling line /2. Step Three: Insert cable supplied in kit through ceiling coupler in kit and attach to /420 stud securely. Remove threaded canopy support ring from coupler and slide canopy then support ring over cable and up to finished ceiling line. Tighten support ring to locate canopy in place. Step Four: Raise luminaire to cable assembly and route cable through the center of the adjustable cable fitting loosening the locking cap enough to allow cable to enter fitting. Feed cable through the adjustable fitting until desired mounting height is attained. Luminaire will be retained at the last point of adjustment. Tighten locking cap onto retainer stem. Note: If It Becomes Necessary To ReAdjust Luminaire Height, Loosen Locking Cap And Depress Retainer Stem While Adjusting To Desired Position. CAUTION: Be Certain To Support Luminaire Independently Of Cables When Depressing Retainer Stem. FIGURE 5 Ceiling Lines /420 Threaded Rod Projecting /2 Below Ceiling Line and Secured to Structure Above (By Others) Cable Barrel /6 Galvanized Steel Cable NonFeed Canopy Cable Barrel Support Ring Locking Cap Retainer Stem Lock Nut Adjustable Cable Fitting 75000098 4/8
OFFGRID MOUNTING FEED CABLE/CANOPY ASSEMBLY Step One: Determine mounting cable spacing centers from factory shop drawing or order processing specification sheet and locate a 4 octagonal junction box at location indicated for incoming wire feed point. Step Two: OPTION Install cross strap support bracket to junction box with screws by others. Be sure junction box can support luminaire/luminaire row in accordance with local codes as illustrated. OPTION 2 Drill a 5/6 dia hole in the roof of the junction box. Position and secure a /420 threaded rod (by others)to structural support above so that it passes through the hole drilled in the junction box and extends /2 below the finished ceiling line. Step Three: Insert cable supplied in kit through ceiling coupler in kit and attach to /420 stud securely. Remove threaded canopy support ring from coupler and slide canopy then support ring over cable and up to finished ceiling line. Loosely tighten support ring to locate canopy in place. Step Four: Raise luminaire to cable assembly and route cable through the center of the adjustable cable fitting loosening the locking cap enough to allow cable to enter fitting. Feed cable through the adjustable fitting until desired mounting height is attained. Luminaire will be retained at the last point of adjustment. Tighten locking cap onto retainer stem. Note: If It Becomes Necessary To ReAdjust Luminaire Height, Loosen Locking Cap And Depress Retainer Stem While Adjusting To Desired Position. CAUTION: Be Certain To Support Luminaire Independently Of Cables When Depressing Retainer Stem. Step Five: Remove canopy support ring and route feed cord from luminaire through grommeted hole in canopy and into junction box. Connect feed cord to incoming power feed wires within jbox with appropriate connectors and install cord restraint as illustrated. Step Six: Raise canopy finished ceiling line and locate with canopy support ring. Attach supplied tie straps around feed cord and cable atminimum of 36 on center. ENERGIZE AND CHECK FOR PROPER OPERATION. FIGURE 6 ON NEXT PAGE 75000099 4/8
OFFGRID MOUNTING FIGURE 6 4 Octagonal Junction Box (By Others) Ceiling Line /420 Threaded Rod Projecting /2 Below Ceiling Line and Secured to Structure Above (By Others) Feed Cord; Installed on Fixture Cable Barrel /6 Galvanized Steel Cable 5 Canopy (Feed) Bushing / Cord Restraint Cable Barrel Support Ring Pull Tie Strap Locking Cap Retainer Stem Bushing / Cord Restraint Adjustable Cable Fitting Lock Nut 75000090 4/8
ONGRID MOUNTING NON FEED CABLE/CANOPY ASSEMBLY Step One: Determine mounting cable spacing centers from factory shop drawing or order processing specification sheet. Step Two: Installation of IDS clip onto TBAR at appropriate locations (REF. STEP AND FIG. 7) A. Assemble /420 stud and clip. Start stud into recessed square hole, grasp clip in hand and depress tab a with thumb. Pull stud into place and release TAB A. B. Separate clip into it s two parts by bending at TAB B. C. Place PART X on TBAR and insert base tab on part into slot. Close PARTS X and Y together locking with TAB C. Step Three: Secure IDS clip to structural support above with minimum #2 gauge support wire in accordance with local codes. (REF FIG. 8) Step Four: Insert cable supplied in kit through ceiling coupler in kit and attach to /420 stud on IDS clip securely. Remove threaded canopy support ring from coupler and slide canopy then support ring over cable and up to finished ceiling line. Tighten support ring to locate canopy in place. Step Five: Raise luminaire to cable assembly and route cable through the center of the adjustable cable fitting loosening the locking cap enough to allow cable to enter fitting. Feed cable through the adjustable fitting until desired mounting height is attained. Luminaire will be retained at the last point of adjustment. Tighten locking cap onto retainer stem. Note: If It Becomes Necessary To ReAdjust Luminaire Height, Loosen Locking Cap And Depress Retainer Stem While Adjusting To Desired Position. CAUTION: Be Certain To Support Luminaire Independently Of Cables When Depressing Retainer Stem. FIGURE 7 FIGURE 8 #2 GA Support Wire to Structure Above (By Others) A B Tab A Part Y Part X /420 Stud Tab B Ceiling Lines TBar Suspension Clip C Cable Barrel Part X Part X NonFeed Canopy Tab C /6 Galvanized Steel Cable TBar Cable Barrel Support Ring Base Tab Locking Cap Retainer Stem Lock Nut Adjustable Cable Fitting 7500009 4/8
ONGRID MOUNTING FEED CABLE/CANOPY ASSEMBLY Step One: Determine mounting cable spacing centers from factory shop drawing or order processing specification sheet. Step Two: Installation of IDS clip onto TBAR at appropriate locations on TBAR. Follow instruction sequence #2 and 3 from previous page. Step Three: Install Greenfield connector or equal (by others)onto junction box. Attach Junction Box and Junction Box support bracket to IDS clip with /420 nut and bolt provided as illustrated. Step Four: Support Junction Box support bracket (By Others) to structural support above with minimum #2 gauge support wire in accordance with local codes as illustrated. Step Five: Cut a 3/4 dia. hole in ceiling tile aligned with Greenfield connector protruding from Junction Box. Insert cable supplied in kit through ceiling coupler in kit and attach to /420 stud on IDS clip securely. Remove threaded canopy support ring from coupler and slide canopy then support ring over cable and up to finished ceiling line. Tighten support ring to locate canopy in place. Step Six: Raise luminaire to cable assembly and route cable through the center of the adjustable cable fitting loosening the locking cap enough to allow cable to enter fitting. Feed cable through the adjustable fitting until desired mounting height is attained. Luminaire will be retained at the last point of adjustment. Tighten locking cap onto retainer stem. Note: If It Becomes Necessary To ReAdjust Luminaire Height, Loosen Locking Cap And Depress Retainer Stem While Adjusting To Desired Position. CAUTION: Be Certain To Support Luminaire Independently Of Cables When Depressing Retainer Stem. Step Seven: Route feed cord from luminaire through grommeted hole in canopy and into Junction Box. Connect feed cord to incoming power feed wires within Junction Box with appropriate connectors and install cord restraint as illustrated. Attach supplied tie straps around feed cord and cable at a minimum of 36 on center. ENERGIZE AND CHECK FOR PROPER OPERATION. FIGURE 9 ON NEXT PAGE 75000092 4/8
ONGRID MOUNTING FIGURE 9 #2 GA Support Wire to Structure Above (By Others) JBox Support Bracket (By Others) TBar Suspension Clip 4 Octagonal JBox (By Others) /420 Nut Ceiling Line Feed Cord; Installed on Fixture Cable Barrel Bushing / Cord Restraint 5 Canopy (Feed) /6 Galvanized Steel Cable Cable Barrel Support Ring Pull Tie Strap Locking Cap Retainer Stem Bushing / Cord Restraint Lock Nut Adjustable Cable Fitting 75000093 4/8