Industrivej 3-9 DK-9460 Brovst Denmark Tlf.: +45 98 23 60 88 Fax: +45 98 23 61 44 MANUAL: 03.09.12 Manual Foot Operated Shear CS100 CS125
EC Declaration of Conformity HM MACHINERY A/S Industrivej 3-9 9460 Brovst Danmark www.scantool-group.dk Ph: +45 98 23 60 88 Fax.: +45 98 23 61 44 hereby declares that HM Mechanical Power Shears are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments) 2006/42/EC: 2004/108/EC: 2006/95/EC: Directive on machinery-safety Directive on Electromagnetic Compatibility Low Voltage Equipment Safety directive Also on accordance with: The council directive of 19 February 1973 (73/23/EEC) The Low Voltage Directive with later amendments (order no. 797 of 30 August 1994) The council directive of 3 May 1989 (89/336/EEC) The EMC Directive with later amendments (order no. 796 of 5 December 1991 with subsequent amendments) 1
Table of Contents 1 TRANSPORT & HANDLING 3 1.1 TRANSPORT 3 1.1 HANDLING 3 1.2 PLACING OF THE MACHINE 3 2 DIRECTIONS FOR USE 4 2.1 OPERATION 4 2.2 SECURITY 5 2.3 MAINTENANCE 6 2.4 SAFETY RULES FOR STATIONARY POWER TOOLS. 7 3 SPARE PARTS 10 3.1 DRAWING CS 100-125 10 3.2 SPARE PARTS LIST 11 4 TEKNISKE DATA 12 4.1 DIMENSIONS 12 4.2 TECHNICAL SPECIFICATIONS 13 4.3 WARRANTY 13 2
1 Transport & Handling 1.1 Transport CS 100/125 is delivered on a pallet with the following measures CS 100 120 x 80 x 145 cm 148 kg CS 125 120 x 80 x 145 cm 250 kg The plate shears are packed in protective wrapping. The rear stop is dismounted and packed separately like measuring rods and sheet stop. 1.1 Handling The shear can easy be transported on the pallet which was supplied with the shear. It can also be lifted in the welded handles on the side of the machine. 1.2 Placing of the machine Placing must take place on a firm and level ground. Fasten the machine to the ground by means of the four fittings which are used to fasten the machine to the pallet. On the back of the shears the sheet stop (A) can be fitted as shown in fig. 1.1. When it (A) is mounted in the holders (B), loosen the handles (C) and the pointed screw (D), push the rear stop towards the lower knife, after which the measure bars (E) can be reset and the pointed screws (D) retightened. Finally remove the protection film from the protection sheet (F) and put the plug (G) for the light in a switch 1x220-240V. Important that this machine is bolted to the floor. Before the machine is bolted to the floor the machine it is necessary to level out the machine. It can be necessary to make adjustment with distance pieces underneath the machine if the floor is not in level. The adjustment is necessary to avoid the machine for twisting and then pull uneven. 3
Fig. 1.1 Rear stop(a), Holder for Sheet Stop(B), Handle(C), Pointed Screw(D), Measure Bar( E), Knife(F), Plug for light (G) 2 Directions for use 2.1 Operation After connection of the above-mentioned parts the shears are ready for use. At first adjust the sheet stop on the back of the shears by loosening the handles (C) so the sheet stop (A) can be removed to the wanted cutting length. Then enter the work piece (H) and push it against the scale holder-on (I) (see fig. 2.1), which can be adjusted to the correct cutting angle, finally press the foot pedal (J) down to the bottom. 4
The sheet holder holds on the working sheet during the cutting operation, press the upper knife through the sheet and then push it back at the same time as the sheet holder loosens the sheet and the shears are now ready for a new cut. Fig. 2.1 Sheet stop (A), Working sheet (H), Scale Holder-on (I), foot pedal (J) 2.2 Security During operation the following safety rules must be kept to avoid personal and material damage. Use only recommended accessories. It is not recommended to make any technical adjustments or use any technical accessories which are not approved for the CS 100/125. By the placing of the CS 100/125 the distance between the shears and and the foundation ought not to exceed ~2 mm in order to prevent the sheet clippings to fall under the shears. It is also advised not to cut sheets which are larger than the maximum sheet dimension (see technical specifications). 5
2.3 Maintenance After a certain period of use it might be necessary Lubricate handle bar with acidfree oil and adjust the upper knife. The period of time depends on how many cuts the shears have made and the thickness of the sheets. When adjusting of the upper knife at first dismount the protection sheet, then loosen the 8 nuts which keep the slide bars fixed, and the nut which keeps the strenghtening of the knife member fixed (see fig. 2.2 ). Fig. 2.2 Slide Bars (K), Nut(L), Strengthening(M) Now adjust the upper knife in proportion to the lower knife keeping a knife crack of about 0,1 mm (see fig. 2.3). This can be controlled by making a cut without sheet. Hereby it is possible to control that the upper knife has a knife crack with the correct measure. Then adjust the strengthening (M) of the knife member so that there is the same knife crack in the middle as in the sides. Now retighten the nuts and remount the protection sheet (F). 6
It is also possible to turn the knives by dismounting the knife and turning it 180 so that it cuts the opposite edge. This applies for both lower as upper knife as they are equal. Fig.: 2.3 Upper Knife(O), Lower Knife (P) 2.4 Safety rules for stationary power tools. Follow them to achieve best results and full benefit from your new machine. The good craftsman respects the tools with which he works. He knows they represent years of constantly improved design. He also knows that they are dangerous if misused. The safety rules are based on approved practices in industrial and home shops. 1. Know your power tool. Read the owner s manual carefully. Learn its applications and limitations, as well as the specific potential hazards peculiar to this tool. 2. Keep guard in place and in working order. 3. Ground all tools. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accomodate a twoprong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong. 7
4. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches is removed before turning it on. 5. Cluttered areas and benches invite accidents. 6. Avoid dangerous environment. Don t use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted. 6. Keep children away. All visitors should be kept in a safe distance from work area. 8. Make workshop kidproof with padlocks, master switches, or by removing starter keys. 9. Don t force tool. It will do the job better and be safer at the rate for which it was designed.. 10. Use right tool. Don t force tool or attachment to do a job it was not designed for. 11. Wear proper apparel. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 12. Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses. They are NOT safety glasses. 13. Secure works. Use clamps or vise to hold works, when pratical. It s safer than using your hands and it frees both hands to operate tool. 8
14. Don t overreach. Keep proper footing and balance at all times. 15. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. Disconnect tools before servicing and when changing accessories such as grinding wheels, polishing mops, grinding belts, blades, bits, cutters, etc. Never leave a running maschine, wait till the Machine has stopped. If parts of the machine are out of order the Machine shold not be used befour it has been repaired. 17. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in. 18. Use recommended accessories. Consult owner s manual for recommended accessories. Use of improper accessories may cause risk of injury to persons. 19. Never work in a way that can hurt you. Do not stand in a bent position. Stand straight. Alkohol and other drugs are not to be taken while working with the machine. 9
3 Spare parts 3.1 Drawing CS 100-125 Fig. 3.1 10
3.2 Spare Parts List Item Description CS 100 00521020 CS 125 00522020 1 Long guide block 0105184 0105184 2 Disc 3/8 0101491 0101491 3 Guide for rear stop 0205014 0205014 4 Lock nut M10 0105131 0105131 5 Rear stop 0105208 0135208 6 Handle M8 0105133 0105133 7 Short guidance 0105091 0105091 8 Tape measure 0105130 0105130 9 Measuring rod 0105091 0105091 10 Cable 1100106 1100106 11 Lead-in cable 0105154 0105154 12 Nut M8 0105135 0105135 13 Pointed screw M8x40 0105136 0105136 14 Upper knife member 1055786 1055786 15 Lock ring 20 mm 0105138 0105138 16 Scale holder-on 0105018 0105018 17 Lock nut M12 0105166 0105166 18 Disc ½ 0105167 0105167 19 Threaded bar M12 0105084 0105084 20 Disc 1/4 0105024 0105024 21 Screw M6x16 0120624 0120624 22 Spring 0105086 0105086 23 Cover plate 0105043 0105043 24 Light 0105156 0105156 25 Discharge tube FTD 18W/827 0105157 0105157 26 Pointed screw M8x12 0105026 0105026 27 Slide bars 0105030 0105030 28 Upper and lower knife 7876125 7876130 29 Screw M8x20 UH 0105026 0105026 30 Screw M6x25 CH 0105037 0105037 31 Lifting fittings 0105013 0105013 32 Lifting axle 0105012 0105012 33 Rubber list 0105218 0135218 34 Spring for sheet holder 0105067 0105067 35 Sheet holder 0105206 0105206 36 Protection sheet 105003 135003 37 Shock absorber ring 0100072 0100072 38 Tension rod 0105100 0105100 39 Screw M10x50 0105149 0105149 11
4 Tekniske data 4.1 Dimensions Fig.: 3.2 CS 100 CS 125 A 900 900 B 510 510 C 1280 1280 D 1380 1680 E 1460 1460 12
4.2 Technical Specifications CS 100 CS 125 Working width 1030 mm 1310 mm Sheet Dimension 1,25 mm 1,00 mm Cutting Angle 3 3 Rear Stop 600 mm 600 mm Side rest 200 mm 200 mm Bordbredde 300 mm 300 mm Vægt 148 kg 250 kg 4.3 Warranty If within 2 year of purchase this machine supplied by HM Machinery A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: 1. The product is returned complete to one of our Service Branches or Official Service Agents. 2. The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions. 3. Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents. 4. Documentary proof of purchase date is produced when the goods are handed in or sent for repair. 5. Wear parts are not covered by the warranty 13