Gemini A Series Features Gold, gold over silver or silver contacts Epoxy sealed terminals Stainless steel frame with brass tin plated solder support Hardware included Boot seals available Typical performance characteristics Contact configuration.........................,,, and 4 pole Contact timing.............................. Break before Make Contact rating max................... gold: 0.4VA @0V AC or DC................ gold over silver : 5 A @ 5VAC or 8VDC resistive................ or 0.4VA @ 0VAC or DC or A @50VAC resistive........................ silver: 5 A @ 5VAC or 8VDC resistive................................... and A @ 50VAC resistive Electrical life..................................... 6000 cycles Contact resistance, initial........................ max.0 mohms Insulation resistance.............................,000 MOhms Dielectric strength.......................,000 Vrms @ sea level Actuator travel.......................... for D and E function...................................... 8 for F and G function Environmental specification Operating temperature.......................... -0 C to +85 C Storage temperature............................ -0 C to +85 C Solder heat resistance.............. wave solder capable to 65 C Terminal Seal............................... single pole: epoxy Material specifications Contacts............ contacts B: copper alloy finish gold over nickel................... contacts G: copper alloy finish gold over silver............................ contacts Q: copper alloy finish silver Actuator................................... brass alloy chrome Terminals........... contacts B: copper alloy finish gold over nickel................... contacts G: copper alloy finish gold over silver............................ contacts Q: copper alloy finish silver Case.......................................... thermoplastic Bushing................................ brass alloy finish nickel Internal actuator..................................... phenolic Spring........................................... music wire Support Bracket............................... brass tin plated Seal................................................. epoxy RoHS Directive 00/95/EC........................... compliant Product key Typical product key A 0 P Z Q 04 Type A Gemini A Series Toggles Number of Poles single pole double pole Function single and double pole double pole only 0 On-On On-On-On 0 On-Off-On On-On-(On) 05 (On)-Off-(On) 5 (On)-On-(On) 07 On-Off-(On) 08 On-(On) Toggles S bat long T large toggle & bushing (5/) K locking T large toggle & bushing (5/) K locking L lever M bat short L lever P flatted (with bushing code Y only) L lever Bushing blank toggles K &/ P: /4-40 threaded.5 (8.9) long toggles K, T, T: unthreaded.8 (7.) long CW /4-40 threaded.7 (9.4) long, enviromental seals (toggles codes S & M only) D /4-40 threaded.8 (7.) long D9 unthreaded.8 (7.) long Y /4-40 threaded.5 (8.9) long H /4-40 threaded. (7.6) long Y9 unthreaded.5 (8.9) long Terminations A right angle V0 vertical support W wire wrap AV vertical right angle V40 vertical support W4 wire wrap C printed circuit Z wire lug Contacts B gold G gold over silver Q silver Material 04 RoHS compliant E5
Function Code Positions 0 positions On None On 0 positions On Off On 05 positions (On) Off (On) 07 positions (On) Off On 08 positions (On) None On SPDT Term. conn. - - - - - DPDT Terminals - - - - - connected 4-5 - - - 5-6 *) positions On On On *) (On) On On 5*) (On) On (On) DPT Terminals - - - **) connected 4-5 4-5 5-6 Off mechanical position, no electrical connection (On) momentary mechanical position and electrical connection None no mechanical position *) functions available in dual pole case only. **) SPT functions achieved with external jumper installed by customer Wiring diagram for functions,, 5 Toggles Pos. Pos. Pos. Ref. Slot Single pole *) position OUT 6 Jumper 5 OUT 4 OUT Pos 6 (OUT) 5 4 (IN) Pos 6 5 (IN) 4 (OUT) Pos 6 5 4 (IN) (OUT) S standard, bat long.5 (.9) Dim L M short toggle.05 DIA (.67) Dim L "B" P flatted toggle with bushing Y only "A".00 (.54) Toggle Bushing Dim L S CW, H, Y 0.4 (.40) D, D9.9 (.480) Toggle Bushing Dim L M CW, H, Y 5.08 (.00) D, D9 6.86 (.70) Toggle Dim P Dim A.4 () Dim B 5.08 (.00) L lever L lever L lever Toggle Bushing Dim L L H, Y.4 (.840) D, D9. (.90) Toggle Bushing Dim L L H, Y 6.6 (.640) D, D9 8.0 (.70) Toggle Bushing Dim L L H, Y.97 (.550) D, D9 5.75 (.60) K locking lever K locking lever T & T large toggle ø 6. [ø.40] 6.6 [.640] unlocked 4.70 [.579] locked 5.50 [.60] locked 7.0 [.680] unlocked.65 [.065] 7.5 [.687] Toggle T.4 [.487] Toggle T.40 [.448] 0.50 [.00].40 [.055] 8.00 [.4].40 [.055] 8.00 [.4] 0.80 [.0] E6
Bushings D /4-40 threaded 0.7 [.08] D9 unthreaded 0.7 [.08] CW /4-40 threaded enviromental seals (toggles codes S & M only).0 [].0 [] ø.80 [ø.465] 7.0 [.80] 7.0 [.80] 5.70 [.5] 7.50 [.96] H /4-40 threaded 0.50 [.00] 5.70 [.5].0 [] 7.50 [.96] Recommended panel cut-outs Bushing /4 Y /4-40 threaded 0.7 [.08] 8.90 [.50] without locking ring 5.95 [.4] ø6.5 [.50] 0.85 [.0] with standard locking ring ø6.5 [.50] 0.50 [.00] Y9 unthreaded.0 [].0 [] 8.90 [.50] 0.7 [.08] ø.40 [.094] ø6.5 [.50] 0.55 [.0] 6.0 [.40] Terminals Codes C, W, W4, Z printed circuit, wire wrap and wire lug C printed circuit Epoxy Seal (.7).50 (6.5).89 single pole double pole.07 (4.8) (.85) 6 5.07 4 (.85) W, W4 wire wrap (.7).00 (.7) thk. Terminal Dim A W 8.69 (.76) W4 6.98 (.06) Epoxy Seal.047 (.9) Z wire lug (.0).078 (.98).078 (.98).55 (.94) Code A right angle single pole double pole (.) (.70).00 (.70) (.) (.).00.70.5 (.8) (.4).5 (.8) (.70) (.7).50 (.8) (.70) (.7).00 (.76).00 (.76) (.7).07 (.85).00.50 6 5 4 (.8) (.70).07 (.85) Terminal numbers viewed from top of pc board.00 E7
Code AV vertical right angle single pole double pole Codes V0, V40 vertical support single pole.00 (.508) double pole 5.60 (5.75) 5 (.70) (.) 5 (.).70 (.4) (.4).00 (.76) (.7).5 (.8).5 (.8) (.70).00 (.76).0 (8.).0 (8.) Dim A (.).50 (.8).00 5 (.70).00 (.76).5 (.8).50 (.8).60 (5.75) (.7).07 (.85) (.7) (4.8).5 (.8).70 (9.40).50 (.8) (.70).50 (.8) (.7).07 (.85).00 6 5 4 Terminal numbers viewed from top of pc board Terminal numbers viewed from top of pc board (4.8).07 (.85) Dia.00 Code Dim A V0.68 (.460) V40 6.00 (.60).00 (.508).60 (5.75).00 (.76) (.) (.4) Dim A.5 (.8).60 (5.75).07 (.85).5 (.8).70 (9.40).07 (.85) E8
Dimensions Series A...KZ locking, unthreaded, wire lug, & pole.70 /4-40 NS (.7) (.0) (.70) 5.00 A0KZQ Series A...MD9A short bat, unthreaded bushing, right angle, & pole A0MD9AQ A0KZQ A0MD9AQ (.) (.).00.00 (.70).8 (.00).05 (5.).70.00.05 (5.).00.580 (4.7) Locked.650 (6.5) Unlocked.45 (.5).70.5 (8.00).58 (.7).80 (7.) (.70).45 (.50).5 (8.00) (.7).80 (7.) (.70).580 (4.7) Locked 5.5 (.8) (.70) (.7).50 (.8).650 (6.5) Unlocked.70 /4-40 NS (.7).00 (.0).5 (8.00).58 (.7).58 (4.00) Ref..00.07 (.85) 6 5 4 (.00) (.00).89.50 (.8).07 (.85) (.7).00 Series A...MD9AV short bat, unthreaded bushing, vertical right angle, & pole A0MD9AVQ A0MD9AVQ (.).45 (.50) (.) (.0).00.496 (.6).6 (.0).00.5 (6.40) (.0) (.70).70 5.06 (.70).5 (6.40).70 5.06 (.70).90 (.0) Ref..06 (0.40).87 (7.0) (.7).90 (.0) Ref..87 (7.0).0 (0.8).50 (.8) (.7).5 (.8).06 (0.40).0.5 (.8) (0.8).50 (.8) (.6) (.6).50 (.8) (.7).00.50 (.8) (.7).07 (.85) 6 5 4 (4.8).00.07 (.85 Series A...PYZ flatted toggle, /4-40 threaded, wire lug, & pole E9
(.70) (.0).09 (0.74) 5 /4-40 NS.00 (.0) A0PYZQ A0PYZQ.70.00 (.4).50 (8.89).45 (.50).58.55 (.94) (.7) (.4) 5.00 (.50).54 (9.) Ref..47 (8.80).58 /4-40NS.55 (.94) (.00).00 (.0) Series A...SDC long bat, /4-40 threaded, printed circuit, & pole (.70) (.0).08 (0.7) 5 /4-40 NS EPOXY.70.480.80.58 (.9) (7.).00.55 (.94) (4.70 (.6).45 (.50) (.7) (.70) (.00) A0SDCQ A0SDCQ Series A...SDZ long bat, /40-40 threaded, wire lugs, & pole.65.7 (.9).80 (7.0).58.480 (.9) (.70) 5.55 (.94).45 (.50) (.00) (.70) (.0.8 /4-40 NS EPOXY (.00).00 (.0) A0SDZQ A0SDZQ Series A...SD9A long bat, unthreaded, right angle, & pole.70 (.7).05 (5.) A0SD9AQ A0SD9AQ (.).00.5 (6.40) (.).00 (.70).45 (.50).00.480 (.9).8 (.00).480 (.9).80 (7.).87 (7.0). (8.6) Ref. (.70).06 (.40) (.70) (.7) (.7).50 (.8).0 (.00) E0
Series A...SD9AV long bat, unthreaded, vertical right angle, & pole A0SD9AVQ A0SD9AVQ Series A...SYA long bat, /4-40 threaded, right angle, & pole A0SYAB (.) (.) (.).00 (.).00.480.80 (.9)(7.) (.7).45 (.50).00 (.70) (.7).05 (5.).00.45 (.50).6 (.0).00 5 5.8 (.00).8 (.00).8 (.00).40 (0.4). (8.7) /4-40 NS.40 (0.4). (8.7).06 (0.40).480.87 (.9) (7.0) (.7) (.7).06 (0.40).58 (9.0) (.70) EPOXY.50 (.8).50 (.8).00.5 (.8).00.50 (.8) (.7) EPOXY (.7).5 (.8) (.7) (.00).0 (.).70 (.70) (.0) (.7).50 (.8) (.7).50 (.8) (.7) 6 5 4.00 (.7) 6 5 4.07 (.85).07 (.85).00.50 (.80).00 (4.8).07 (.85.00.07 (.85) Series A...SYC long bat, /4-40 threaded, printed circuit, & pole.65 (.70) 5.6 (4.50).40.58 (0.4).48 (6.0).07 (.85) A0SYCB.45 (.50) (.70).8 (.00) 5 /4-40 NS EPOXY.6 (4.50).40.58 (0.4).00.48 (6.0) (.7) (.05) 6 5.07 (.85) A0SYCB.8 (.00) /4-40 NS EPOXY.00 (.00) 4 (4.8) E
Series A...SYW long bat, /4-40 threaded, wire wrap, & pole.65 (.70) 5.40 (0.4). (8.44).50 (8.90).58.750 (9.05).45 (.50) (.0) (.70) (4.8 /4-40 NS.8 (.00) EPOXY.00 (.05) (.0) A0SYWQ A0SYWQ Series A...SYZ long bat, /4-40 threaded, wire lug, & pole A0SYZQ A0SYZQ 5.40 (0.4). (8.40).50 (8.90).58 /4-40 NS.8 EPOXY (.00).00.55 (.94).65 (.7) (.05) 5..58.40.50 (0.4)(8.90) /4-40 THREAD.060 (.5).55 (.94) (.0).00.08 (0.7) (.7) (.4) (.70 (4.8) (.0 Series A...TZ large toggle, unthreaded, wire lug, & pole.65 (.7).8 (6.05) 5.687 (7.45) 5/- NS.468.58 (.89) Epoxy Seal.55 (.84).00 (.00).455 (.55) (.7) (.00) (.0) A0TZQ A0TZQ Series A...TZ large toggle, unthreaded, wire lug, & pole.65.8 (6.05).460 (.68).468 (.89).58.55 (.94) (.00) (.00) (.0) Typ A0TZQ A0TZQ (.70) 5 5/ NS.00 (.70) E
Product key Poles Function Toggles Bushing Terminations Contacts Material Part Number A0KV0B04 On-On locking /4-40 threaded.5 (8.9) vertical support gold RoHS 856- A0KAB04 unthreaded.8 (7.) right angle compliant 856- A0KAQ04 silver 856- A0KAVQ04 vertical right angle -856-8 A0KCQ04 printed circuit 856-5 A0KD9AQ04 right angle 856-6 A0KZQ04 wire lug 856-7 A0LD9V0Q04 lever vertical support 856-9 A0LYZB04 /4-40 threaded.5 (8.9) wire lug gold -856-0 A0LDZQ04 /4-40 threaded.8 (7.) silver -856- A0MD9AB04 bat short unthreaded.8 (7.) right angle gold -856- A0MD9AG04 Au over Ag -856- A0MD9AQ04 silver -856-4 A0MD9AVB04 vertical right angle gold -856-5 A0MD9AVG04 Au over Ag -856-6 A0MD9AVQ04 silver -856-7 A0MD9V0B04 vertical support gold -856-8 A0MDAQ04 /4-40 threaded.8 (7.) right angle silver -856-9 A0MDAVB04 vertical right angle gold -856-0 A0MDCG04 printed circuit Au over Ag -856- A0MDZQ04 wire lug silver -856- A0MYCQ04 /4-40 threaded.5 (8.9) printed circuit -856- A0MYZQ04 wire lug -856-4 A0PCB04 flatted printed circuit gold -856-6 A0PYV0B04 vertical support 856-4 A0PZQ04 wire lug silver -856-7 A0SCWCQO04 bat long /4-40 threaded.7 (9.4) printed circuit -856-0 A0SCWZQ04 wire lug -856- A0SD9AB04 unthreaded.8 (7.) right angle gold -856- A0SD9AQ04 silver -856- A0SD9AVB04 vertical right angle gold -856-4 A0SD9AVQ04 silver -856-5 A0SD9V0B04 vertical support gold -856-6 A0SD9V0Q04 silver -856-7 A0SDCQ04 /4-40 threaded.8 (7.) printed circuit -856-8 A0SDZQ04 wire lug -856-9 A0SHZQ04 /4-40 threaded. (7.6) 4-856-0 A0SY9CQ04 unthreaded.5 (8.9) printed circuit 4-856- A0SYAB04 /4-40 threaded.5 (8.9) right angle gold 4-856- A0SYAQ04 silver 4-856- A0SYAVB04 vertical right angle gold 856-8 A0SYCB04 printed circuit 4-856-4 A0SYCQ04 silver 4-856-5 A0SYWQ04 wire wrap 4-856-7 A0SYZB04 wire lug gold 4-856-8 A0SYZQ04 silver 4-856-9 A0TZB04 lg. tgl.& bushing unthreaded.8 (7.) gold 5-856- A0TZQ04 silver 5-856- A0TCQ04 printed circuit 5-856-4 A0TZQ04 wire lug 5-856-5 A0KZQ04 On-Off-On locking 857- A0MD9AB04 bat short right angle gold 857- A0MD9AG04 Au over Ag 857- A0MD9AQ04 silver 857-4 A0MD9AVB04 vertical right angle gold 857-5 A0PZQ04 flatted /4-40 threaded.5 (8.9) wire lug silver 857-6 A0SD9AQ04 bat long unthreaded.8 (7.) right angle 857-7 A0SD9AVB04 vertical right angle gold 857-8 A0SD9AVQ04 silver 857-9 A0SDCB04 /4-40 threaded.8 (7.) printed circuit gold -857-0 A0SDCQ04 silver -857- A0SDZQ04 wire lug -857- A0SYAQ04 /4-40 threaded.5 (8.9) right angle -857- A0SYAVB04 vertical right angle gold -856-5 A0SYAVQ04 silver -857-4 A0SYCB04 printed circuit gold -857-5 A0SYCQ04 silver -857-6 A0SYWB04 wire wrap gold -857-7 A0SYWQ04 right angle silver -857-8 A0SYZB04 wire lug gold -857-9 A0SYZQ04 silver -857-0 A0TCG04 lg. tgl.& bushing unthreaded.8 (7.) printed circuit Au over Ag -857- A0TZQ04 wire lug silver -857- A0TZQ04-857- Preferred parts in bold print E
Product key Poles Function Toggles Bushing Terminations Contacts Material Part Number A05MD9AB04 (On)-Off-(On) bat short unthreaded.8 (7.) right angle gold RoHS -857-4 A05MD9AQ04 silver compliant -857-5 A05MYV0Q04 /4-40 threaded.5 (8.9) vertical support -857-6 A05PCG04 flatted printed circuit Au over Ag -857-7 A05PCQ04 silver -857-8 A05PZQ04 wire lug -857-9 A05SD9AB04 bat long unthreaded.8 (7.) right angle gold -857- A05SD9AVQ04 vertical right angle silver -857- A05SD9V0B04 vertical support gold -857- A05SYAB04 /4-40 threaded.5 (8.9) right angle -857-4 A05SYAVB04 vertical right angle -857-5 A05SYCB04 printed circuit -857-6 A05SYCQ04 silver -857-7 A05SYZB04 wire lug gold -857-8 A05SYZQ04 silver -857-9 A05TZB04 lg. tgl.& bushing unthreaded.8 (7.) gold 4-857-0 A05TZQ04 silver 4-857- A05TZQ04 4-857- A07KAVQ04 On-Off-(On) locking vertical right angle 4-857- A07KZB04 wire lug gold 4-857-4 A07MD9AVB04 bat short vertical right angle 4-857-5 A07MD9CQ04 printed circuit silver 4-857-6 A07MD9V0Q04 vertical support 4-857-7 A07PZQ04 flatted /4-40 threaded.5 (8.9) wire lug 4-857-8 A07SYAQ04 bat long right angle 4-857-9 A07SYCB04 printed circuit gold 5-857-0 A07SYCQ04 silver 5-857- A07SYZQ04 wire lug 5-857- A07TZB04 lg. tgl.& bushing unthreaded.8 (7.) gold 5-857- A08MD9AB04 On-(On) bat short right angle 5-856-6 A08PCQ04 flatted /4-40 threaded.5 (8.9) printed circuit silver 5-856-8 A08PZQ04 wire lug 5-856-9 A08SD9AQ04 bat long unthreaded.8 (7.) right angle 6-856-0 A08SDZQ04 /4-40 threaded.8 (7.) wire lug 6-856- A08SYCB04 /4-40 threaded.5 (8.9) printed circuit gold 6-856- A08SYCQ04 silver 6-856- A08SYZQ04 wire lug 6-856-4 A0KAB04 On-On locking unthreaded.8 (7.) right angle gold 858- A0KD9AQ04 silver 858- A0KZQ04 wire lug 858- A0LD9V0Q04 lever vertical support 858-5 A0MD9AB04 bat short right angle gold 858-6 A0MD9AQ04 silver 858-7 A0MD9AVB04 vertical right angle gold 858-8 A0MD9AVQ04 silver 858-9 A0MDAQ04 /4-40 threaded.8 (7.) right angle -858-0 A0MYAQ04 /4-40 threaded.5 (8.9) -858- A0MYCB04 printed circuit gold -858- A0MYZQ04 wire lug silver -858-4 A0PZQ04 flatted -858-5 A0SCWZB04 bat long /4-40 threaded.7 (9.4) gold -858-6 A0SD9AQ04 unthreaded.8 (7.) right angle silver -858-7 A0SD9AVQ04 vertical right angle -858-8 A0SDCB04 /4-40 threaded.8 (7.) printed circuit gold -858-9 A0SDZQ04 wire lug silver -858-0 A0SY9AB04 unthreaded.5 (8.9) right angle gold -858- A0SYAB04 /4-40 threaded.5 (8.9) -858- A0SYAQ04 silver -858- A0SYCB04 printed circuit gold -858-4 A0SYCQ04 silver -858-5 A0SYWQ04 wire wrap -858-6 A0SYZB04 wire lug gold -858-7 A0SYZQ04 silver -858-8 A0TZQ04 lg. tgl.& bushing unthreaded.8 (7.) -858-9 A0TZQ04-858- Preferred parts in bold print E4
Product key Poles Function Toggles Bushing Terminations Contacts Material Part Number A0KZQ04 On-Off-On locking unthreaded.8 (7.) wire lug silver RoHS 859- A0MD9AB04 bat short right angle gold compliant 859- A0PAVQ04 flatted /4-40 threaded.5 (8.9) vertical right angle silver 859- A0PZQ04 wire lug 859-4 A0SD9AVB04 bat long unthreaded.8 (7.) vertical right angle gold 859-5 A0SD9AVQ04 silver 859-6 A0SDZQ04 /4-40 threaded.8 (7.) wire lug 859-7 A0SYCB04 /4-40 threaded.5 (8.9) printed circuit gold 859-8 A0SYCQ04 silver 859-9 A0SYZQ04 wire lug -859-0 A0TZQ04 lg. tgl.& bushing unthreaded.8 (7.) -859- A0TZQ04-859- A05KZB04 (On)-Off-(On) locking gold -859- A05PZQ04 flatted /4-40 threaded.5 (8.9) silver -859-4 A05SD9AB04 bat long unthreaded.8 (7.) right angle gold -859-5 A05SYCB04 /4-40 threaded.5 (8.9) printed circuit -859-6 A05SYCQ04 silver -859-7 A05SYZQ04 wire lug -859-8 A05TZQ04 lg. tgl.& bushing unthreaded.8 (7.) -859-9 A05TZQ04-859-0 A07PZQ04 On-Off-(On) flatted /4-40 threaded.5 (8.9) -859- A07SYCB04 bat long printed circuit gold -859- A07SYCQ04 silver -859- A07SYZQ04 wire lug -859-4 A07TZQ04 lg. tgl.& bushing unthreaded.8 (7.) -859-5 A07TZQ04-859-6 A08KZG04 On-(On) locking Au over Ag -858- A08PZQ04 flatted /4-40 threaded.5 (8.9) silver -858- A08SD9AQ04 bat long unthreaded.8 (7.) right angle -858-4 A08SD9AVQ04 vertical right angle -858-5 A08SYCB04 /4-40 threaded.5 (8.9) printed circuit gold -858-6 A08SYCQ04 silver -858-7 A08SYZQ04 wire lug -858-8 A08TZQ04 lg. tgl.& bushing unthreaded.8 (7.) -858-9 A08TZQ04 4-858-0 AKZB04 On-On-On locking gold -859-7 AMD9AQ04 bat short right angle silver -859-8 AMYCQ04 /4-40 threaded.5 (8.9) printed circuit -859-9 APCQ04 flatted -859-0 APV40G04 vertical support Au over Ag -859- APZQ04 wire lug silver -859- ASCWCQO04 bat long /4-40 threaded.7 (9.4) printed circuit -859- ASDZQ04 /4-40 threaded.8 (7.) wire lug -859-4 ASHZQ04 /4-40 threaded. (7.6) -859-5 ASY9AQ04 unthreaded.5 (8.9) right angle -859-6 ASYCQ04 /4-40 threaded.5 (8.9) printed circuit -859-7 ASYZB04 wire lug gold -859-8 ASYZQ04 silver -859-9 ATZQ04 lg. tgl.& bushing unthreaded.8 (7.) 4-859-0 ASYZQ04 On-On-(On) bat long /4-40 threaded.5 (8.9) 4-859- A5SD9V0B04 (On)-On-(On) unthreaded.8 (7.) vertical support gold 4-859- A5SY9AQ04 unthreaded.5 (8.9) right angle silver 4-859-4 A5SYZQ04 /4-40 threaded.5 (8.9) wire lug 4-859-5 Preferred parts in bold print E5