FAAST DEMONSTRATION UNIT CONSTRUCTION MANUAL designs supplied by
CONTENTS FAAST DEMO UNIT #1 - GLASS SHOWCASE 2 FAAST DEMO UNIT #1 - UNIT CONSTRUCTION 3 CENTRAL GRAPHIC FRAMEWORK CONSTRUCTION 4 SMOKE RESISTOR TEST RIG CIRCUIT DIAGRAM 5 FAAST DEMO UNIT #2 - UNIT CONSTRUCTION 6 FAAST DUST UNIT - UNIT CONSTRUCTION 7 FAAST DUST UNIT - ACRYLIC CHAMBER 8 DUST FAN TEST RIG CIRCUIT DIAGRAM 9 FAAST DEMO WiFi 1 6mm lear glass showase loates within for transport purposes FAAST DEMO 6mm aryli hamber loates within for transport purposes
FAAST DEMO UNIT #1 - GLASS SHOWCASE 35mm 50mm 50mm 35mm 5mm 5mm 175mm 175mm 350mm 26mm 26mm atual pipe diameter is 25mm 5mm 5mm 35mm 5mm dia holes 35mm 350mm 6mm lear toughened glass bonded/polished edged display ase TOP ELEVATION TOP ELEVATION - GLASS ONLY 6mm 1.5mm steel suspended eiling tile wire 12mm stainless spaers attahed to 340mm x 340mm eiling tile 750mm 750mm eiling tile 40mm ut-out 40mm 40mm SIDE ELEVATION - GLASS ONLY 2
FAAST DEMO UNIT #1 - UNIT CONSTRUCTION SHELF #1 SHELF #2 32mm ut-through hole The unit is onstruted from 12mm white MDF panels. 350mm These templates outline eah panel in CAD format and the manufaturing requirements. 350mm x 200mm 330mm 70mm 320mm TOP 12mm White MDF onstrution 12mm White MDF onstrution, edged where seen OPEN 352mm x 352mm 400mm DRAWER BASE SHELF #1 353mm x 153mm When unit is not in use the glass showase is loated in upboard for transport purposes. This internal void is foam lined. 4mm CNC routed SHELF #2 213mm x 78mm DRAWER Drawer runners 6mm deep drill holes, 2mm dia 22.5mm ut-through hole for illuminated demo button swith 335mm 12mm White MDF - template 25mm SIDE LH SIDE RH FRONT DRAWER TOP ELEVATION 350mm 175mm FLIP SIDE ELEVATION 5mm CNC routed DRAWER 19mm ut-through hole 11mm CNC deep reess w/magneti insert (negative) TOP ELEVATION - SIDE VIEW 9.5mm CNC reess w/magneti insert (positive) ACCESS PANEL 6.3mm CNC reess TOP ELEVATION - FRONT VIEW 6mm CNC deep reess SCALE @ 1:20 3
CENTRAL GRAPHIC FRAMEWORK CONSTRUCTION keder system The overall graphi panel size is 800mm wide by 1800mm high. 34.4301.31 - IN-FRAME rail SLIM single-sided GRAPHIC WILL SLOT INTO Framework setions are loked together using rail onnetor inserts and tightened together with allen key grub srews. THIS CHANNEL outer profile fae as shown in elevation Eah setion of the framework has either one or two 45 deg angled mitred orners. See fig 4.1 800mm 45 deg mitred orners An L shaped aluminium braket is bonded to the framework profile with a 8mm dia drill hole positioned in eah one to allow the fitment of a 6mm bolt. See fig 4.3 36.1529.01 - Rail onnetor for ross onnetion, Quantity 4 FACE TO BE 45 DEG MITRED 900mm 34.4301.31 - IN-FRAME rail SLIM single-sided 3D VIEW fig.4.1 FACE TO BE 45 DEG MITRED The 6mm bolt will be inserted to tighten the framework to the bak of the unit plinths via a reessed nut in eah. PLAN VIEW A 3mm printed foamex graphi panel, 792mm x 1792mm (split into two setions, 792mm x 896mm) is inserted into the framework as a bakdrop to the demo. Two 26mm holes will need to be ut into the top left/right orners of the top graphi panel. See fig 4.2 36.1215.01 - Rail onnetor, Quantity 2 Bonded 3mm aluminium L shaped braket 25mm 40mm 60mm Fixed to unit 900mm Fixed to unit 6mm dia bolt 3mm Graphi Panel fig.4.2 fig.4.3 reessed nut CNC d into bak of base plinths SCALE @ 1:20 DO NOT SCALE THIS DRAWING 4
SMOKE RESISTOR TEST RIG CIRCUIT DIAGRAM 1 Standard 24V 1A PSU 2 Swith whih mounts in 22.5mm dia hole 3 2-60s timer 4 Dim rail mounting strip for timer 5 Terminals with metal spring lamp parts Changeable film resistor Dim rail mounting strip ut to size and fitted within demo unit #1 drawer setion Sprung lamp terminals soldered to PCB (previously a laptop/notebook motherboard has been issued, approx size 350mm sq) 4 5 2-60s timer omponent 3 2 Illuminated push button swith 1 Standard 24V 1A PSU (previously a laptop/notebook PSU has been issued) DO NOT SCALE THIS DRAWING COMPONENT IMAGES 5
FAAST DEMO UNIT #2 - UNIT CONSTRUCTION SHELF# 1 SHELF# 2 The unit is onstruted from 12mm white MDF panels. 32mm ut-through hole These templates outline eah panel in CAD format and the manufaturing requirements. FAAST DEMO 85mm ut-through able management port hole TOP 330mm x 18mm PANEL Loation plate for FAAST unit 400mm 4mm CNC routed 400mm SHELF #1 12mm White MDF onstrution, edged where seen This will be foam lined for transportation purposes of the FAAST unit 868mm x 338mm FAAST DEMO FAAST DEMO UNIT SHELF 12mm White MDF - template SIDE LH SIDE RH FRONT SHELF #2 FLIP 5mm CNC routed 335mm Cabinet hinge 165 deg 35mm 19mm ut-through hole to fit a 1/4 turn upboard lok 865mm ACCESS PANEL DOOR 25mm blak pipework lips are srewed to the inside of the aess panel door for loating the FAAST demo pipework when not in use/ transportation. Example SCALE @ 1:20 6
FAAST DUST UNIT - UNIT CONSTRUCTION SHELF# 1 SHELF# 2 The unit is onstruted from 12mm white MDF panels. 32mm ut-through hole These templates outline eah panel in CAD format and the manufaturing requirements. 202mm ut-through for loation of aryli hamber Axial fan TOP 400mm 400mm CUT-THROUGH 120MM X 15MM CUT-THROUGH 120MM X 15MM CUT-THROUGH 120MM X 15MM 4mm CNC routed CUT-THROUGH 120MM X 15MM SHELF #1 12mm White MDF onstrution, edged where seen This will be foam lined for transportation purposes of the aryli dust hamber 868mm x 338mm DUST CHAMBER COMPARTMENT PANEL #1 DUST CHAMBER COMPARTMENT PANEL #2 12mm White MDF - template SIDE LH SIDE RH FRONT SHELF #2 FLIP 5mm CNC routed 335mm Cabinet hinge 165 deg 35mm 19mm ut-through hole to fit a 1/4 turn upboard lok 865mm ACCESS PANEL DOOR SCALE @ 1:20 7
FAAST DUST UNIT - ACRYLIC CHAMBER The unit is onstruted from 5mm lear aryli with the hamber aps being loated to the top and bottom. 200mm These templates outline eah panel in CAD format and the manufaturing requirements. ut-through 26mm dia 190mm 26mm dia s 50m m ra 75mm dius radiu 26mm dia 26mm dia 26mm dia 12mm wide setion 200mm dia, white MFC onstrution UPPER CHAMBER CAP - TOP VIEW UPPER CHAMBER CAP - BOTTOM VIEW 735mm 160mm dia gauze filter * 6mm 12mm Rebated 4mm rubber seal/band UPPER CHAMBER CAP - SIDE VIEW 200mm dia, white MFC onstrution 100mm dia ut-through 6mm rebate LOWER CHAMBER CAP - TOP VIEW LOWER CHAMBER CAP - BOTTOM VIEW SCALE @ 1:5 *Original spe was a dyson white filter split in two to inrease air flow through but ontain dust partiles 8
DUST FAN TEST RIG CIRCUIT DIAGRAM 1 Standard 24V 2.5A 60w PSU 2 Swith whih mounts in 22.5mm dia hole 3 2-60s timer 4 Dim rail mounting strip for timer 5 UH performane axial fan, 310u.m/h 24V Ball bearing axial fan Dim rail mounting strip ut to size and fitted within dust unit #3 shelf setion 4 5 2-60s timer omponent 3 2 Illuminated push button swith 1 Standard 24V 2.5A PSU (this will need to be rated to the hosen fan power rating) COMPONENT IMAGES DO NOT SCALE THIS DRAWING 9