/ - ; 0 PSI Advantages / Benefits Wireless easy mounting and dismounting of sensor head by a Turn & Lock technique 3-wire Hall version to interface directly with PLC's (both NPN and PNP) Easy to connect: Directly powered from the 80 panel or 80 wall Cost-effective solution for / - in solid matter-free liquids Fittings available for all standard hydraulic interfaces Can be upgraded to a low cost transmitter providing calibrated pulse output or 4-0 ma Approval Design The inline rotor flow sensor for continuous flow measurement is specially designed for use in neutral and aggressive, solid-free liquids. The sensor is made of a compact fitting and an electronic module quickly and easily connected by a bayonet. The Burkert designed plastic fitting system (PVC, PP, PVDF) ensures simple installation of the sensors into all pipes from / to. The sensor produces a frequency signal proportional to the flow which can easily be transmitted and processed. - 4-0 ma output signal with transmitter module - Adjustable frequency output signal with pulse divider module - Direct connection to batch controller Type 8600 mounted on valve - Connection to separate versions of flow transmitter Type 80: Panel version Wall-mount version Applications Flow Measurement & Dosing Control Water treatment and process technology Cooling water monitoring Industrial waste water treatment Auxiliary plants Irrigation Ideal system solutions for pure water and chemical aggressive liquids Burkert Contromatic USA 60 McGaw Avenue Irvine, CA 964 Tel. 949.3.300 Fax 949.3.398 www.burkert-usa.com Burkert Contromatic Inc. 760 Pacific Road, Unit 3 Oakville, Ontario, Canada L6L 6M Tel. 90.847.66 Fax 90.847.9006 Fluid Control Solutions
Design The flow sensor consists of a transducer (coil or Hall sensor) and an open-cell inline rotor directly connected to a compact fitting. In a or 3-wire system, the signal can be displayed or processed directly. The output signal is provided via a 4-pole cable plug according to DIN 4360. Principle of Operation When liquid flows through the pipe, the inline rotor is set in rotation producing a measuring signal in the transducer. The induced voltage is AC. The frequency and amplitude are proportional to the flow. The flow sensor 8030 with Hall sensor requires an external power supply of -30 VDC. The flow sensor 8030 with coil requires no external power supply. The flow sensor 8030 with 4-0 ma output requires an external power supply of -4 VDC. The flow sensor 8030 with adjustable frequency output requires an external power supply of -30 VDC. The sensor measures a flow rate from 0.3 ft/s (0. m/s). Installation The flow sensor is made of a compact fitting and an electronic module which can be quickly and easily connected by means of a Turn & Lock. to install wireless sensor to fitting The recommended In- and Outflow straight pipe length should equal 0xD in and 3xD out. According to the piping design, necessary distances can be longer or use a flow conditioner to obtain the best accuracy. For more information, please refer to EN ISO 67-. The flow sensor can be installed in either horizontal or vertical pipes. The suitable pipe size is selected using the diagram on the next page. Pressure and temperature ratings must be respected according to the selected fitting material (see next page). The flow sensor is not designed for gas flow measurement. Burkert "Turn & Lock"
Examples of Fitting Selection The suitable pipe size is selected using the diagram below. Example : Specification of nominal flow: Ideal flow velocity: Example : Specification of nominal flow: 0 m 3 /h Ideal flow velocity: 0 gpm 8 fps For these specifications, the diagram indicates a pipe size of -/. -3 m/s For these specifications, the diagram indicates a pipe size of DN 40. Pressure (bar) Pressure-Temperature Diagram 6 4 3 0 9 8 7 6 4 3 PVC + PP PVDF PP (PN 0) 0-0 -30-0 +0 +30 +0 +70 +90 +0 +30 Note: bar = 4. PSI Application range for complete device (fitting+transmitter) PVC (PN 0) Temperature ( o C) PVDF (PN 0) Diagram Flow / Pipe Size / Velocity Flow l/s l/min m 3 /h Flow gpm 30 000 00 300 000 0 00 0 00 00 0 0 0 DN 0 0. 00 0 0 0 0. DN 40 DN 3 DN DN 0 DN 0 0.0.0 " /" /4" " 3/4" /" 0..0 3 0. 0. 0. 0.0 0. 0. 0. 0.3 0. 3 0 m/s 0.3 0..0.0 3.0.0 0 0 30 fps Flow velocity Flow velocity 3
Connection to Other Burkert Devices Type 8600 8030 with Hall sensor Link: cable Type 80 Link: quick connection via cable plug socket Type 80 panel or wall-mount version Link: cable 8030 with Hall sensor low power Type 80 Link: quick connection via cable plug socket Type 803 Link: quick connection via cable plug socket 8030 with coil Type 80 wall-mount with battery power supply Link: cable 4
Technical data General data Pipe diameter From / to (DN to DN 0) Measuring range.0 fps to 3.8 fps (0.3 m/s to 0 m/s)* As from 0.9 gpm (/ pipe,.0 fps flow velocity) As from 3 l/min (DN pipe, 0.3 m/s flow velocity) Measuring error. With In-line calibration (Teach-In): ±0.% o.f.s. (at 3.8 f/s)(0 m/s)*. With standard mean K-factor: ± (0.% o.f.s. +.% o.r.)* Linearity Repeatability ±0.% o.f.s. (at 3.8 f/s)(0 m/s)* 0.4% o.r.* Fluid temperature maximum PVC: F (0 C); PP: 76 F (80 C); PVDF: F (00 C) Ambient temperature 3 F to 40 F (0 C to 60 C) Storage temperature 3 F to 40 F (0 C to 60 C) Pressure class 30 PSI (PN 0) % max. error 0 8 6 4 - -4-6 -8-0 0.% 0.% o.f.s. + o.f.s.. o.r. m/s 3 4 6 7 8 9 0 Enclosure NEMA 4 Fitting Sensor holder Inline rotor Axis and bearing O-rings Housing Front plate foil PVC, PP, PVDF PVC, PP, PVDF PVDF Ceramic FPM (Viton) standard PC Polyester Specific Data for 8030 with Coil Can only be connected to flow transmitter Type 80 with battery power supply in wall-mount version Specific Data for 8030 with Hall Sensor Supply voltage -30 VDC Output signal Transistor PNP and NPN open collector maximum 00 ma frequency: 0-00 Hz Specific Data for 8030 with Hall Sensor Low Power (Can only be connected to separate versions of flow transmitter Type 80 and to 4-0 ma or calibrated frequency output modules Specific Data for 8030 with 4-0 ma Output Associated flow sensor Hall sensor low power Supply voltage -4 VDC Output signal 4-0 ma Load Max. 00Ω at V Max. 000Ω at 4 V Accuracy % Material of additional housing PA Specific Data for 8030 with Calibrated Frequency Output Associated flow sensor Hall sensors Supply voltage -30 VDC Output signal Transistor PNP and NPN open collector maximum 00 ma Accuracy 0.% Material of additional housing PA (*) In reference conditions (water, 68 F, ideal installation)
Operation and Display with 4-0 ma output module 4-0 ma module with control unit The operation is specified according to two levels: Indication in operating mode - Flow (digits and bargraph) Parameter definition - K-factor - Time unit - 4-0 ma measuring range The device works without the control unit. The control unit only enables performance by parameter definition. Amend values Confirm values with calibrated frequency output module The operation is specified according to the following level: Parameter definition - K-factor - Multiplicator D Rotary switches for K-factor selection Rotary switch for mutiplicator D selection 6
Dimensions [inch] True union with solvent/fusion spigot connections Dimensions [inch] Port DN Variable Dimensions [inch] Connection [inch (mm)] Ø D L L L3 H True union / ().79.04 3. 3.78 3.6 connection with 3/4 (0).99.67 3.94 4.8 3. solvent/fusion ().6 6.30 4.33 4.7 3. spigot -/4 (3).8 6.6 4.33 4.7 3.66 -/ (40).97 7.4 4.73.00 3.8 (0).48 8.3..36 4.0 Dimensions [mm] Port Connection DN Variable Dimensions [mm ] Ø D L L L3 H True union 0 8 90 96 9 connection with 0 44 00 06 89 solvent/ fusion 3 60 0 6 89. spigot 3 40 68 0 6 93 40 0 88 0 7 97 0 63 30 36 04 Solvent joint/weld-end connections Dimensions [inch] Port DN Variable Dimensions [inch] Connection [inch (mm)] ød L L H PVC PP PVC PP PVDF PVDF Solvent joint or / ().79 3.4 3.3.6. 3.6 weld-end 3/4 (0).99 3.94 3.6.79.63 3. connection ().6 4.33 3.74.9.7 3. -/4 (3).8 4.33 3.94.08.79 3.66 -/ (40).97 4.7 4.7.8.9 3.8 (0).48. 4.33.46.06 4.0 Dimensions [mm] Port DN Variable Dimensions [mm] Connection ød L L H PVC PP PVC PP PVDF PVDF Solvent joint or 0 90 8 6. 4 9 weld-end 0 00 9 0 6 89 connection 3 0 9 3 8 89. 3 40 0 00 7. 0 93 40 0 0 06 30 3 97 0 63 30 0 37 7 04 7
Ordering Chart A complete System consists of two or three basic units as follows: -Fitting Type S030 which houses the inline rotor, -Sensor Electronic Type SE30, -Upgradable to a low-cost transmitter with calibrated pulse output or 4-0 ma output This can also be connected to a transmitter Type 803 in panel- or wall-mount version (see datasheet of Type 80 flow transmitter). Selection example: A System with 4-0 ma output for PVC pipe consists of: -Fitting Type S030 (True union with solvent spigot) 43 940 U -Sensor Electronic Type SE30 (Hall sensor low power ) 43 9 L -4-0 ma output module Type 803 30 48 V -Control unit for 4-0 ma output module Type 077-3 30 446 X Ordering Chart Fittings Type S030 PVC Body Specifications / 3/4 -/4 -/ (DN ) (DN 0) (DN ) (DN 3) (DN40) (DN 0) True union connection with solvent spigot (Europe standard version) 43 938 N 43 939 P 43 940 U 43 94 R 43 94 J 43 943 K True union connection with solvent spigot (North America standard version)(npt) 43 90 W 43 9 K 43 9 L 43 93 M 43 94 N 43 9 P Solvent joint connection 43 944 L 43 94 M 43 946 N 43 947 P 43 948 Y 43 949 Z PP Body Specifications / 3/4 -/4 -/ (DN ) (DN 0) (DN ) (DN 3) (DN 40) (DN 0) True union connection with fusion spigot 43 96 Q 43 97 R 43 98 S 43 99 T 43 960 Y 43 96 M Weld-end connection 43 96 N 43 963 P 43 964 Q 43 96 R 43 966 J 43 967 K PVDF Body Specifications / 3/4 -/4 -/ (DN ) (DN 0) (DN ) (DN 3) (DN 40) (DN 0) True union connection with fusion spigot 43 968 U 43 969 V 43 970 S 43 97 P 43 97 Q 43 973 R Weld-end connection 43 974 J 43 97 K 43 976 L 43 977 M 43 978 W 43 979 X Ordering Chart Sensor Electronics Type SE30 Specifications Power Cable Supply Entry Coil Sensor (only connectable to Type 80 wall-mount version with batteries) None DIN 4360 PG9 43 9 C Hall Sensor -30 VDC DIN 4360 PG9 43 93 D Hall Sensor low power (only connectable to Types 80, 80, and 803) from 80/803 DIN 4360 PG9 43 94 E Ordering Chart for Standard Output Signals Specifications Power Cable Supply Entry Calibrated pulse output module Type 80-30 VDC x PG9 48 89 P 4-0 ma output module Type 803-4 VDC x PG9 30 48 V Control unit for 4-0 ma output module Type 077-3 -4 VDC None 30 446 X In case of special application requirements, please consult for advice. We reserve the right to make technical changes without notice. US_8030_Plastic_0/00 8