STEP 1 PRIOR TO INSTALLATION A) Bushwacker only approves installing the fl ares according to these written instructions with the hardware provided. WARNING: Failure to install according to these instructions will invalidate the warranty. This includes, but is not limited to using alternative installation methods, hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar products on the hardware or the fl ares. B) Fit: Verify the fi t of the fl ares to vehicle. (Some fi ling, sanding, or cutting may be necessary to ensure proper fi t). C) Painting: (Optional) if paint is desired it must be done prior to installing fl ares on vehicle. Clean outer surface with a good grade degreaser. DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A DEGREASER. Wipe outer surface thoroughly with a tack rag prior to paint. Application of plastic adhesion promoter for ABS plastic as per your paint system manufacturer s recommendations is required. Paint fl ares using a high quality enamel, or polyurethane automotive paint. If painting edge trim (not recommended), use a fl ex additive. D) Performance: Using larger Tires may increase the area required to turn the vehicle. Some Tire/Rim combinations may require lowering bump stops and or installing steering stops to prevent tire from contacting fl are. E) Exhaust System: Modifi cations may be necessary to maintain a minimum 4 clearance between fl ares and exhaust pipes. (Exhaust gases should not vent directly onto fl ares) F) Metal Protection: All exposed fasteners and bare metal should be treated with rust resistant paint BEFORE installing fl ares. Spray inner fender wells with undercoating AFTER fl are attachments have been completed. G) Decals: Flares may interfere with existing decals on vehicle. If you wish, remove decals prior to installation of fl ares. H) Care & Cleaning: Bushwacker fender fl ares are built to last; any detergent you use to wash your vehicle is suffi cient to clean the fl are. Do not use any harsh abrasive detergents. Toyota Pocket Style Fender Flares Set of 4 Set Part #31928-02 Rev-5 2/19/2016 For complete fitment info visit : www.bushwacker.com TOOLS FOR EASY INSTALLATION: Utility Knife Electric Drill 1/4 Drill Bit Vise Grips Trim Tool or Flat Head Screwdriver Socket Wrench 10mm Socket 8mm Socket 3/8 Wrench 7/16 Wrench #2 Phillips Bit Grease Pencil PLEASE READ: Dirt and debris can become lodged between the fender fl ares and the vehicle s fenders, causing scratching and paint wear from vibration. Lund International is not responsible for any damage, and the installation of our fender fl ares is done with the buyer s understanding that this scratching and paint wear may occur. LIMITED LIFETIME WARRANTY AGAINST ANY MANUFACTURING DEFECTS To claim a warranty, you must provide Proof of Purchase. Included in Hardware Kit: 1. 2. 3. 4. 5. 6. 7. 4 pcs 4 pcs 4 pcs 2 pcs 8. 9. 10. 11. 12. 4 pcs 13. 4 pcs 2 pcs 14. 26 pcs 4 pcs 4 pcs 4 pcs 1 pc 38 pcs 42 pcs 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37881 1
Hardware Kit Continued: 15. 16. 17. 42 pcs 1 pc 324 inches STEP 2 - EDGE TRIM INSTALLATION A. Peel two to three inches of red vinyl backing away from Edge Trim (GP1-0005) tape. Applying the adhesive side of the edge trim to the inner side of the fl are, affi x the edge trim to the top edge of the fl are (the portion that comes in contact with the vehicle). B. Press edge trim into place along the top edge of the fl are in one-foot increments, pulling red vinyl backing free as you continue to work your way around the top edge of the fl are. C. Apply Edge Trim to Front Bumper Piece if installing. Flare Pocket Hardware Installation: NOTE: Pocket hardware for the Front Bumper Piece is covered later in this instruction set. 1 2 Put a Washer (WA1-0012) on each Bolt (SW1-0059). FRONT MAIN & REAR FLARE ONLY: Put each Bolt/Washer combination through a pocket hole in the fl are, Bolt head and Washer on the outside. 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37882 2
3 FRONT MAIN & REAR FLARE ONLY: Place a Nut (NU1-0019) over the end of each Bolt and tighten, using a 1/2 wrench for the Nut and the supplied Torx Bit (SW1-0052) for the Bolt. Repeat for remaining pockets. Front Flare & Bumper Piece Installation Procedures (Driver s Side, No Aftermarket Bumper): 4 5 Remove Remove three factory screws from the mud fl ap. Save screws for reinstallation. Remove four factory screws from the fender lip. Save screws for reinstallation. Remove fl are by pulling part away from side of vehicle. 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37883 3
6 7 Using a clockwise twisting motion, remove eight factory plastic clips from fender. See step 5. Remove one clip from front using vise grips, pulling with a rocking motion. See step 5. 8 9 Clip locations. Remove two factory screws underneath the bumper cover. 10 11 Remove plastic screw located at front of wheel well by turning clockwise 1/2 turn with a fl at head screwdriver and prying out Pull down bumper cover and splash shield. 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37884 4
12 13 Using a fl at head screwdriver, with a pressing motion, remove seven plastic clips located inside of bumper cover. Remove front bumper extension. Slide a supplied Washer (WA1-0005) onto a supplied Hexhead Slot Screw (SW1-0005). 14 15 Insert the Screw/Washer assembly through the hole drilled in the end of the Front Main Flare and into the corresponding hole in the Front Bumper Piece. Two places. Install a supplied Nut (NU1-0011) on ends of screws and tighten STYLE LINE 16 17 Hold the fl are fi rmly on the fender. Make sure to line up the fl are and bumper piece along the style line to ensure correct installation. Hold the fl are fi rmly on the fender. Using a grease pencil, mark two clip locations using existing holes in fl are. See step 18 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37885 5
18 19 CLIPS Clip locations Remove fl are from fender. Stick a supplied 1 Black Tab (MT1-0002) over marks made in step 17. 20 21 FACTORY HOLES Place a supplied Spring Clip (CL1-0005) over each Tab. Reposition fl are on fender and install three 20mm hex screws (SW1-0036) through holes in fl are and into factory holes 22 23 Install a supplied Phillips Truss Screw (SW1-0050) through hole in fl are and into Clip installed in Step 19 Using a grease pencil, mark hole locations for Front Bumper Piece pockets. 2 places 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37886 6
24 25 CLIPS HEX SCREWS Remove fasteners installed in Step 21-22 and remove fl are from fender. Drill at marked places with a 5/16 drill bit Place fl are on fender and install supplied 20mm hex screws (SW1-0036) into factory holes and provided truss screws (SW1-0050) into clip locations and tighten 26 27 Slide a supplied.320 SS Washer (WA1-0012) onto a SS Torx Screw (SW1-0041). Situate fl are on bumper, inserting screws through holes drilled in bumper in step 24. Install a supplied SS Fender Washer (WA1-0015) and supplied 5/16 Nylock Nut (NU1-0019) on back of screws installed in step 26 and tighten. (Note: Tighten from the back) 28 29 Pull down bumper cover and slide splash shield back in place. Install supplied hex screw(sw1-00036) in front of bumper cover to fasten splash shield to bumper Tighten all screws. Completed Front Flare installation 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37887 7
Rear Flare Installation Procedures (Driver s Side): 30 31 Remove three factory screws from mud fl ap. Discard mud fl ap. Remove fi ve factory screws. Remove fl are by pulling part away from side of vehicle. 32 33 Using a clockwise twisting motion, remove eight factory plastic clips from fender. See step 34. Remove three clips from fender using vise grips, pulling with a rocking motion. See step 34. 34 35 SCREW HOLES Clip locations. Position fl are on fender and install eight supplied hex head screws (SW1-0036) through holes in fl are and into factory holes. 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37888 8
36 37 At bottom rear of fl are, fasten fl are to vehicle with a supplied 1-3/4 #14 Truss Head Screw (SW1-0034) through a 1 Spacer (SP1-0005). Edge Trim Tool Procedures: 38 Completed rear fl are installation. 39 Using supplied Edge Trim Tool (ET1-0002), seat edge trim against vehicle by hooking curved end under edge trim at one end of fl are. Next, slide around outer edge of fl are to the other end. Using fl at end of supplied Edge Trim Tool (ET1-0002), seat edge trim against fl are by inserting straight end between edge trim and fl are at one end. Next, slide around entire edge to the other end. 4325 HAMILTON MILL RD BUFORD, GA 30518 800-241-7219 (USA AND CANADA) FAX 800-438-37889 9