激光焊接装置系列 Laser Welder Series
Laser Welder Series Avio 激光焊接装置的概要 以多样化的手机等信息终端为代表的电子机器的小型轻量化 高功能化使得这些机器的零部件更加微小 精密和复杂 所以传统的焊接方法难以对应的形状结构 尺寸和材料的焊接需求也日益增加 并且, 对于太阳能电池和充电电池等与能源相关的零部件, 则需要将铜 铝等散热性和导电性强的材料高品质焊接在一起 我公司生产各种非接触 大功率 局部焊接可能的各种激光焊接装置 可以根据顾客的要求提供最佳的解决方案 Outline of Avio Laser Welder As shown in the case of diversifying mobile information terminals, the components used are getting smaller, higher density and more complicated structure as those terminals become smaller, lighter and highly functional. Under such circumstance, there is a higher requirement for joining the structure, size and material which are difficult to join according to the conventional contact type joining method. Furthermore, in the case of energy related components, such as the solar cells and the secondary battery, high quality joining of material superior in heat dissipation and electrical conductivity, such as copper and aluminum, is required. We are providing solutions appropriate for each customer s requirement by offering various models of laser welding equipment which enables non-contact, high energy and local joining. 什么是激光焊接装置 实现了微小零件和加压困难的零件的非接触式焊接 可以焊接导电性强的材料 激光的特点是并非象普通灯光发散而是平行朝一个方向传播并且能量密度极大 而且通过聚光镜使平行的辐射光聚集在一点得到高能量的输出 激光焊接设备利用此能量进行金属焊接 焊锡焊接和树脂熔接等 * 什么是激光?: 物质受激而辐射产生的光 Light Amplification by Stimulated Emission of Radiation 1960 年, 美国休斯实验室的科学家梅曼首次获得激光 * 什么是激光束?: 使用激光振荡器由人工制作的, 集方向 相位 波长为一体的光 What is Laser Welder? Non-contact Joining of Micro Components and Object Hard to Apply Force is Realized. Joining of Material with High Electrical Conductivity is Enabled. As the laser beam is emitted in the same direction in parallel without being scattered like a light from a lamp bulb, it is characterized by its high energy density. Furthermore, high energy can be obtained by focusing the parallel light into one point. Using such energy, the laser welding equipment is useful in metal welding, soldering and plastic welding. *What is laser? Light Amplification by Stimulated Emission of Radiation The first laser oscillation was demonstrated in 1960 by Theodore Harold Maiman of Hughes Research Laboratories. *What is laser beam? It is a light with uniform direction, phase and wavelength artificially created using a laser oscillator. 1
目录 Contents 激光焊接装置的基本构成 Basic Configuration of Laser Welder 利用光纤传导激光振荡器发出光束至较远的距离, 并使用镜头聚焦在微细的一点上进行加工 The laser beam oscillated by the laser oscillator is guided to a distant location by an optical fiber, and focused into one fine spot using a lens for fabrication of material. 激光焊接装置产品系列 3 Lineup of Laser Welder 激光焊接方法 4 Method of Laser Welding 激光焊接实例 5-6 Examples of Laser Welding Applications 激光振荡器 Laser Oscillator 光纤激光焊接机 7-8 Fiber Laser Welder 光纤 Optical Fiber YAG 激光焊接机 9-10 YAG Laser Welder 输出头 Output Head 半导体激光焊接机 11-12 Laser Diode Welder 激光振荡器的结构 Structure of Laser Oscillator 激光系统 13-14 Laser System 激励源 Excitation Source 全反射镜 Total Reflection Mirror 部分反射镜 Partial Reflection Mirror 激光媒质 Laser Medium 激光 Laser Beam 激励源 : 为激光媒质提供能量 用于发光和放电等 激光媒质 : 用激励源的能量激发放出光束 激光媒质有气体 固体等各种媒介物 反射镜 : 放大激光媒质辐射出的光束, 利用部分反射镜输出激光 Excitation Source : It supplies energy to the laser media. Light or electric discharge is used. Laser Medium : It is excited by the energy from the exciter source, and the light is emitted. Laser medium includes various materials such as gas or solid substance. Reflection Mirror : It amplifies the light emitted by the laser medium, and the laser beam is output from the partial reflection mirror. 2
激光焊接装置产品系列 Lineup of Laser Welder 光纤激光焊接机 Fiber Laser Welder 高品质光束的单模光纤激光焊接机, 实现精细焊接 This is a single mode fiber laser welder with high quality beam spot. It realizes fine laser welding. 主要用途 Major Applications 激励源 Exciter Source 激光媒质 Laser Medium 金属 ( 铝 铜等难焊接的材料 ) 和微小零件的焊接 Welding of Metal (difficult to work material such as aluminum and copper) or Micro Components 激光二极管 Laser Diode 光纤 Optical Fiber 振荡波形 Oscillation Waveform 光束设定曲线 Beam Profile 任意波形 Arbitrary Waveform 脉冲波形 Pulse Waveform 連続波形 Continuous Waveform 输出 Output 输出 Output 输出 Output 时间 Time 时间 Time 时间 Time YAG 激光焊接机 YAG Laser Welder 最适合于电子零件的精密焊接的 YAG 激光焊接机 This is a standard YAG laser welder which is most suitable for precision welding of electronic components. 主要用途 Major Applications 激励源 Exciter Source 激光媒质 Laser Medium 金属焊接 ( 从超精密零件到构造零件 ) Metal Welding (from ultra-precise components to mechanical components) 闪光灯 Flash Lamp Nd:YAG 棒 Nd:YAG Rod 振荡波形 Oscillation Waveform 光束设定曲线 Beam Profile 脉冲波形 Pulse Waveform 半导体激光焊接机 Laser Diode Welder 可以直接用激光二极管的发光进行焊接加工 最适用于焊锡焊接和树脂熔接 Material can be directly fabricated by the beam from the laser diode. It is most suitable for soldering and plastic welding. 主要用途 Major Applications 激励源 Exciter Source 激光媒质 Laser Medium 焊锡焊接 树脂熔接 Soldering and Plastic Welding 电流 Electric Current 半导体 Semiconductor 振荡波形 Oscillation Waveform 光束设定曲线 Beam Profile 任意波形 Arbitrary Waveform 脉冲波形 Pulse Waveform 連続波形 Continuous Waveform 输出 Output 输出 Output 输出 Output 输出 Output 时间 Time 时间 Time 时间 Time 时间 Time 3
激光焊接的方法 Method of Laser Welding 金属焊接 Metal Welding 对应机型 : 光纤激光焊接机 YAG 激光焊接机 / Applicable Model : Fiber Laser Welder and YAG Laser Welder 激光照射初期 Initial Stage of Laser Irradiation 激光照射中 During Laser Irradiation 激光照射后 After Laser Irradiation 激光 Laser Beam 产生等离子体 Plasma Generation 金属飞溅物 Metal Sputter 金属蒸气 Metal Vapor 金属 A Metal A 金属 B Metal B 熔融部 Melting Section 吸收 Absorption 反射 Reflection 热影响部位 Heat Impacted Section 金属表面熔融 Metal Surface Melting 深度溶入型 ( 深孔 ) 的金属焊接需要的激光强度为 105~106 W/cm 2 以上 Power density of the laser beam necessary for deep penetration (key hole) type metal melting is 105~106 W/cm2 or more 深孔 ( 钥匙孔式 ) 形成 Key Hole Forming 金属蒸气的反冲力使熔融金属向更深处扩张 金属蒸气的压力和熔融部表面张力产生收缩压和平衡度持续产生深度熔化孔 持续产生深度熔化孔的过程, 照射的激光反复被焊孔的壁面进行吸收和反射, 以此产生更深的熔化和蒸发 Melted metal is pushed out by the strong force of the metal vapor The key hole is maintained by the balance between the metal vapor pressure and the shrinkage pressure by the melting section surface tension While the key hole is being maintained, the laser beam being continuously irradiated is repeatedly absorbed and reflected on the key hole wall, and intrudes deep inside the hole causing melting and vaporing 凝固 Solidification 蒸气压力和表面张力的平衡被破坏, 熔融部位流入深孔中完成焊接 The balance between the vapor pressure and the surface tension is lost, and the melted section flows into the hole resulting in completion of the welding 焊锡焊接 Soldering 对应机型 : 半导体激光焊接机 / Applicable Model : Laser Diode Welder 焊锡线 Wire Solder 引脚 Lead Pin 穿孔端子 Through-hole Land 待机 Standby 激光照射 / 预热 Laser Irradiation/Preheat 提供焊锡 / 主加热 Solder Feed/Main Heat 焊锡返回 Solder Feed Stop (Pulling Back of Solder Feed Pin) 停止激光照射 Laser Stop 树脂熔接 Plastic Welding 对应机型 : 半导体激光焊接机 / Applicable Model : Laser Diode Welder 加压 Pressure 透明树脂 Transparent Plastic 加压 Pressure 激光 Laser Beam 吸光树脂 Absorption Plastic 吸收材料界面发热 Interfacial Heating of Absorption Material 吸收材料表面熔融 Melting of the Absorption Material Surface 根据热传导透光材料熔化 Melting of Transmitting Material by Heat Conduction 激光照射停止 / 冷却 焊接 / 解除加压 Laser Irradiation Stop/Cooling Welding/Pressure Release 4
激光焊接实例 金属焊接 Examples of Laser Welding Applications Metal Welding 锂离子电池(方形) 锂离子电池(圆柱形) Lithium Ion Battery (Box Type) Lithium Ion Battery (Cylindrical Type) 周边焊接 连接片焊接 Welding of All Circumference Tab Welding 外壳焊接 Seam Sealing of Case 铝箔叠层焊接(电池) 电子零件的引脚和端子的焊接 Welding of Laminated Aluminum Foil (Battery) Welding of Electric Component Lead to Terminal 铝箔 40 Resistor Aluminum Foil 40 IC Diode 金属管和金属管的对接焊接 引脚和多股线的对接焊接 Sealing for Pipe and Pipe Butt Welding of Pin and Stranded Wire 金属管 + 金属管 脉冲焊接 引脚 + 多股线 Pipe + Pipe Pulse Welding Pin + Stranded Wire 连续焊接 CW 5 金属板的焊接 插头引脚 + 漆包线 Plate Fillet Connector Pin and Insulation Wire Al + Cu(不同金属)焊接 微细点焊接 Al + Cu (Heterogeneous Metal) Welding Fine Spot Welding
激光焊接实例 焊锡焊接 Examples of Laser Welding Applications Soldering 引脚 + 穿孔 引脚 + 印刷板线路 Pin + Through-hole Lead + Pattern 焊锡线 Solder Wire 焊锡线 引脚 Solder Wire Lead 印刷电路板 Printed Wiring Board 穿孔 插头引脚 印刷电路板 线路 Through-hole Connector Pin Printed Wiring Board Pattern 漆包线 + 线路 端子 + 线路 Insulation Wire + Pattern Terminal Pad + Pattern 双照射 漆皮 Dual Beam Insulation 电子零件 芯线 Electronic Part Core-wire 漆包线 树脂熔接 焊锡 Solder 焊锡 Insulation Wire 线路 Pattern Solder 印刷电路板 Printed Wiring Board Plastic Welding 倾斜 直线 圆弧 点 直线 圆弧 点 Slant Straight Line Arc Spot Straight Line Arc Spot 框部的封装 Sealing of Window Frame 不同高度的焊接面 旋转 圆筒 Rotation Cylinder Different Welded Surface Height 树脂管 + 树脂管 圆片 + 圆片 Pipe + Pipe Disk + Disk 圆筒 Cylinder 旋转 Rotation 6
光纤激光焊接机 Fiber Laser Welder 最适用于铝 铜等超精密焊接! Most Suitable for Al, Cu and Ultra-precision Welding! 光纤激光焊接机 Fiber Laser Welder LW-F1000 精细聚焦 Micro Focusing 单模光纤激光 Single Mode Micro Focusing Fiber Laser 细而深的熔化 Melt-in Thin & Deep 可以焊接高反射材料高能量密度 高品质的 1KW 单模光纤激光 对应封焊和高速焊接以任意波形连续照射 降低工件高度变化的影响焦点景深长可以垂直照射 周围温度变化时或启动后都可稳定焊接光能数字反馈控制方式确保稳定的输出 省电环保采用耐用的单发射激光二极管和省电构造的激光振荡器 LW-F1000 微小的光束直径可以得到细而深的熔化 Thin and Deep Melt-in by Micro Beam Spot Diameter AI 0.4mm 1mm Highly Reflective Material can be Welded as Well High energy density, high quality 1kW single mode laser For Seam Welding, High Speed Welding Continuous output of preset waveform is available Minimize Influence from Work Height Change Long depth of focus enables vertical incidence Stable Welding Even during Ambient Temperature Change or Immediately after Start-up Steady output is achieved by optical power digital feedback control Low Power Consumption Contributes to Energy Saving Laser oscillator of low power consumption structure using a long life single emitter laser diode 150μm 0.5mm Cu 铝 铜 Al Cu 光束曲线 Beam Profile 163μm SUS SUS 1mm 激光 Laser Beam 焊痕 Welding Bead 焊接示意图 Welding Image 光束移动 Beam Travel 激光 Laser Beam 焊痕 Welding Bead 光束移动 Beam Travel 加压 Pressure 脉冲照射的情况 In the Case of Pulse Irradiation 加压 Pressure 连续照射的情况 In the Case of Continuous Irradiation 振荡器结构 Oscillator Structure 可移动光纤 Active Fiber 光纤一体化结构 Fiber Integrated Structure 1 2 3 激励 LD 群 Exciter LD Group 4 5 n FBG (HR) FBG (LR) 光纤激光束 Fiber Laser Beam 7
光纤激光焊接机 Fiber Laser Welder 丰富多彩的激光输出波形控制 Various Laser Output Waveform Control 最小 0.1msec 间隔的输入设定 Minimum 0.1msec step setting 配置封焊焊接模式 Equipped with seam welding mode 最大频率 5,000Hz 的高速循环输出 High speed repetitive output with maximum 5,000Hz frequency 彩色画面表示设定值和输出值 Color graphic display of preset and output value 波形控制画面 Waveform Control Display Items LW-F1000 波长 Wave Length 1080 nm 最大功率 Max Rated Power 1000 W(Class 4) 最大频率 Max Frequency 5000 Hz 输出控制模式 Output Mode 波形图模式 ( 任意波形 CW) 定型波形模式 矩形脉冲模式 ( 调节 ) Profile mode (arbitrary waveform, CW), Stylized waveform mode, Rectangular pulse mode (modulated) 监测显示 Monitor Display 激光输出 (W) 激光能量 (J) 平均输出(W) Laser output(w), Laser energy(j), Average output(w) 警报功能 Alarm Function 激光输出 温度 电流 光纤断裂 Laser output, Temperature, Electric current, Fiber breakage 冷却方式 Cooling Method 水冷 Water 电源 Power Source AC 200 V ±10%, 3 φ, 50/60 Hz, 30 A 最大功耗 Max Power Consumption 6 kw 尺寸 / 重量 Dimension / Weight W650 D865 H1150 mm( 不包含突起部位 excluding protrusion) 180 kg 另外需要水冷机 有推荐品可供选用 / A chiller will be separately required. We have a suggested model. 数码电动扫描镜头 Digital Galvano Scan Head 带同轴照相机的照射输出头 Output Head with Coaxial Camera 可进行高速高精度的焊接 High speed and high precision welding can be achieved 用 CCD 照相机边观察焊接部边进行高品质的焊接 High quality welding can be achieved while monitoring the welded section by a CCD camera 8
YAG 激光焊接机 YAG Laser Welder 广泛用于金属的精密焊接! It is Widely Used in Precision Metal Welding! YAG 激光焊接机 YAG Laser Welder LW-Y8 / LW-Y20 / LW-Y50 / LW-Y150 / LW-Y300 LW-Y20 LW-Y50 广泛对应超精密零件, 机构零件等领域备有五种产品系列 实现稳定的高品质焊接配备能量反馈控制功能 对应多点同时焊接可以最多 4 分路输出 支持管理高品质焊接可以同时监测输出能量 (J) 和平均功率 (W) It is Useful for Wide Range of Applications from Ultraprecision Components to Mechanical Parts We are offering a line-up consisting of five models Stable High Quality Welding is Realized It is equipped with an energy feedback control function It is Applicable to Multi-point Simultaneous Welding Up to four branched output is possible Welding Quality Control is Realized Without Fail Output energy (J) and average power (W) are monitored simultaneously 产品系列 Lineup 项目 Items LW-Y8 LW-Y20 LW-Y50 LW-Y150 LW-Y300 最大额定功率 Max Rated Power 8 W 20 W 50 W 150 W 300 W 用途 特点 Application Features 电子零部件和医疗用零部件的精密焊接 Precision welding of electronic components and medical components 即使是同样的功率也可以通过振荡产生高亮度的激光从而提高焊接的深度 Deep weld penetration is improved by oscillation of higher brightness laser beam even at the same energy level 马达的铜线圈的端子处理 电池连接片的焊接 光学元件的焊接等电子元器件领域 Electronic component field such as termination of coil Cu wire for motors, tab welding for batteries and welding of optical components 连续输出和同时输出都能保持均一的熔化深度和稳定的焊接 Uniform weld penetration is maintained and stable welding can be achieved in continuous output or simultaneous output as well 可以对应电子零部件 医疗用零部件和汽车用零件的广泛领域 It is useful in wide range of applications from electronic components and medical components to automobile components 高稳定性的输出 可以对应铜 铝和金等被称为高反射材料并需要高能量的点焊和反复输出的封焊机等 High and stable output It is applicable to spot welding of highly reflective material, such as Cu, Al or Au, where high energy level is required and to seam welding where repetitive output is required 振荡器结构 Oscillator Structure 全反射镜 Total Reflection Mirror Nd:YAG 棒 Nd:YAG Rod 输出镜 Output Mirror 输入光纤接合镜头 Fiber Incidence Coupling Lens 光纤 Optical Fiber 焊接示意图 Welding Image 激光 Laser Beam 焊痕 Welding Bead 光束移动 Beam Travel 聚光器 Collector 闪光灯 Flash Lamp 纯水冷却器 Pure Water Cooler 灯电源 Lamp Power Source 振荡器 Oscillator 输出头 Output Head 工件 Work 加压 Pressure 9
YAG 激光焊接机 YAG Laser Welder Items LW-Y8 LW-Y20 LW-Y50 LW-Y150 LW-Y300 波长 Wave Length 1064 nm 最大功率 Max Rated Power 8 W (Class 4) 20 W (Class 4) 50 W (Class 4) 150 W (Class 4) 300 W (Class 4) 引导光 Guide Beam 650 nm 最大脉冲能量 Max Pulse Energy 8 J/P 20 J/P 50 J/P 70 J/P 最大脉冲宽度 Max Pulse Width 20.0 ms 30.0 ms 脉冲循环率 Pulse Repetition Rate 0.1-20 Hz 0.1-99 Hz 0.1-200 Hz 分岐光学系 Power Sharing Max 4 冷却方式 Cooling Method 空气冷却 Air 水冷 Water 电源 Power Source AC200/220 V, 1 Φ, 8 A AC200/220 V, 3 Φ, 18 A AC200/220 V, 3 Φ, 25 A AC200/220 V, 3 Φ, 48 A 尺寸 / 重量量 Dimension / Weight W410 D845 H790 mm 130 kg W530 D1170 H1030 mm 250 kg W530 D1170 H1030 mm 250 kg W650 D1335 H1045 mm 360 kg 分路规格 Branched Version 振荡器产生的激光可分路为复数光路后同时照射或按顺序分别照射 分路规格在订货时可以选择 The laser beam output from the oscillator can be branched and output simultaneously through multiple light paths or output sequentially from multiple light paths. Branched version can be selected at the time of order placement. 单一分路 Single Branch 从单一的光路输出激光 可以输出设定值的激光 The laser beam is output from one light path The laser beam of preset value is output 时间分路 (2~4 分路 ) Time Branching (2~4 Branches) 从复数的光路依次输出激光 切换各光路可以按照设定值输出激光 The laser beam is output in sequence from multiple light paths The laser beam of preset value is output by switching the light paths 同时分路 (2~4 分路 ) Simultaneous Branching (2~4 Branches) 激光可以同时从各分路照射 单一分路输出的激光能量的设定值按照分路数等分 The laser beam is output simultaneously from the branched light path The output energy per branch equals the value obtained by dividing the preset value by the number of branches 同时分时间两路 分光两路 Simultaneous 2 and Times 2 Branches 每 2 条光路依次输出激光 一路分路输出的激光能量为设定值的一半 The laser beam is output in sequence for 2 light paths at a time The output energy per branch equals half of the preset value 输出头 Output Head 将光纤输出的激光聚集后照射工件的输出头 分为适合设备装配的较小的标准型和边用相机确认焊接位置边焊接的附带 CCD 照相机的类型 按照焊接距离和高重复使用等用途, 可以选择输出头的焦距和镜片直径 This is a head to fabricate the work by focusing the laser beam output from the optical fiber We have different models available including the small sized standard type suitable to be equipped on machines and a model with a CCD camera which enables welding while observing the welding position by a camera Furthermore, focal length of the output head and lens diameter can be selected depending on the working distance or high repetition application 10
半导体激光焊接机 Laser Diode Welder 应用于丰富多彩的焊锡焊接 树脂熔接中! For Many Different Types of Soldering and Plastic Welding! 半导体激光焊接机 Laser Diode Welder LW-D30A / LW-D100 LW-D30A LW-D100 对应多种多样的材料和形状配备三种输出模式 ( 曲线波形 连续 脉冲 ) 激光输出波形可视化设定的数据可以通过波形变化来表示实际的输出波形可以追踪表示 简单操作按开始键可以立即发射激光配备操作性良好的旋转纽确认激光输出的导光设备 最适合自动化设备的装配配备 RS-232C I/O 丰富的监测报警功能 台式 对应无铅焊锡 Applicable to Various Shapes and Material Three types of output mode are available(profile, Continuous, Pulse) Laser Output Waveform is Visualized Preset numerical data is converted into waveform and displayed Actual output waveform is trace displayed Simple Operation Laser can be output immediately after switch ON Easy-to-operate jog dial is equipped Guide light to confirm laser output position is provided Suitable to be Equipped on Automated Machine RS-232C, I/O equipped Various monitoring (alarm) functions Desk Top Type Compatible to Pb Free Solder 产品系列 Lineup 项目 Items LW-D30A LW-D100 最大额定输出 Max Rated Power 26W 100W 特点 Features 微小光径高能量密度除标准光径模式外 (MinΦ800μm) 增加了微小光径 (MinΦ400μm) 的可选镜头 轻量 空冷 小型设置面积减少, 确保作业空间, 为配备装置的小型化作出了贡献 标准配备输出头 Small spot diameter and high power density In addition to the standard spot diameter model (MinΦ800μm), small spot diameter with optional lens (MinΦ400μm) is available, too Light weight, air cooled, compact Small foot print contributes in securing work area and smaller size of the total machine Output head is attached as standard 完全空冷时最大 100W 的高输出 微小光径高能量密度除标准光径模式外 (MinΦ400μm) 增加了微小光径 (MinΦ200μm) 的可选镜头 Completely air cooled with high output of maximum 100W Small spot diameter and high power density In addition to the standard spot diameter model (fiber core diameter Φ400μm), small spot diameter model (fiber core diameter Φ200μm) is available, too 振荡器结构 Oscillator Structure 半导体激光元件断面模式图 ( 双外差振荡器举例 ) Laser Diode Chip Cross-sectional Diagram (Example of double hetero-structure) 活动范围 Active Area 电流 Current 正面模式图 Front Face Diagram + 电极 + Electrode 绝缘层 Insulation Layer 活性层 P 型或 N 型半导体 Active Layer P-type or N-type miconductor 夹层 N 型半导体 Clad Layer N-type Semiconductor 基板 N 型半导体 Substrate N-type Semiconductor - 电极 -Electrode 端面 Wall Interface 根据半导体层的结构添加需要的层数, 实际上更复杂 *Regarding the semiconductor structure, more layers are added as necessary making the structure more complicated. 振荡 Pumping 端面 Wall Interface 侧面模式图 Side Face Diagram 活动范围 Active Area 端面 : 镜子 Wall Interface : Mirror 纵向的光束形状 Vertically Long Beam Shape W/B 11
半导体激光焊接机 Laser Diode Welder Avio 独自的波形输出 Avio Unique Profile Output 输出程序波形 Profile Mode 可以瞬时对应工件的形状 厚度的变化 The output can adapt itself instantaneously to the changes in shape and thickness of the work. Items LW-D30A LW-D100 波长 Wave Length 980 nm 最大功率 Max Rated Power 26 W (Class 4) 100 W (Class 4) 输出头 Output Head 附件 Attached 选项 Sold Separately 光纤的纤芯直径 Optical Fiber Core Diameter φ400 μ m Two types, Φ400 μm Φ 200 μm 集光径 Core Diameter 使用标准附件输出头时 : When standard output head is used: φ800 μm(wd 80 mm) 使用追加选项镜头时 : When additional option lens is used: φ400 μm (WD 35 mm) 使用选项输出头时 :( 成像倍率可随意切换 1 倍 2 倍 ) When separately sold output head is used: (imaging magnification switchable between 1 and 2) 光纤纤芯直径 Φ400μm 型 Fiber core diameter Φ400 μm type 2 Φ800 μm / 1 Φ400 μm 光纤纤芯直径 Φ200μm 型 Fiber core diameter Φ200 μm type 2 Φ400 μm / 1 Φ200 μm When 2 WD 185 mm / When 1 WD 83 mm 引导光 Guide Beam 635 nm 输出条件 Output Condition 15 个条件 15 Data 输出设定范围 Output Setting Range 电流 Current: 3.0-56.4 A (0.1 A step) 电流 Current: 0.10-10.30 A (0.01 A step) 功率 Power: 0.0-26.0 W (0.1 W step) 功率 Power: 0.0-100.0 W (0.1 W step) 时间设定范围 Time Setting Range 0.000-99.999 s (1 ms step) 通信接口 Interface I / O RS-232C (max 57600 bps) 输出控制模式 Output Mode CW 输出 脉冲输出 ( 单脉冲 连续脉冲 ) 曲线波形输出 ( 最多可设定 256 点 ) CW output, Pulse output, Profile waveform output (max 256 point setting) 监测显示 Monitor Display LD 驱动电流值 激光输出值 ( 数码显示 图形显示 ) LD drive current value, Laser output value (Digital display, Graphic display) 警报功能 Alarm Function 闭锁错误 控制错误 过电流错误 功率超限错误 LD 高温错误 FET 高温错误 Interlock error, Control error, Over current error, Over power error, LD high temperature error, FET high temperature error 冷却方式 Cooling Method 空气冷却 Air 电源 Power Source AC 100 V ±10% 50/60 Hz AC 100-240 V ±10% 50/60 Hz 最大功耗 Max Power Consumption 800 W 尺寸 / 重量 Dimension / Weight W200 D430 H280 mm( 不包含突起部位和光学系统 excluding protrusion and optical system) 19 kg( 不包含光学系统 excluding optical system) W435 D430 H255 mm( 不包含突起部位和光学系统 excluding protrusion and optical system) 30 kg( 不包含光学系统 excluding optical system) 双点照射装置 Dual Spot Unit 追加标准输出头后, 可以同时焊接间隔较窄的 2 点 间隔可以依据客户需求定制 间隔 : 约 0.45mm( 固定 ) 焊点 : 约 0.34mm WD: 约 34mm By adding a standard output unit, simultaneous joining of two points with narrow pitch is enabled As the pitch can be customized, please consult with us Pitch : Approx. 0.45mm (fixed) Spot : Approx. 0.34mm WD : Approx. 34mm 自动校正配套装置 Auto Calibration Kit 与 LW-D30A 连接可以自动校正输出 焊头尺寸 : W66 D38 H60mm * LW-D100 用请另外咨询 By connecting to LW-D30A, the output can be calibrated automatically Head External Dimension : W66 D38 H60mm *Please consult us for LW-D100 separately. 12
激光系统 Laser System 对应树脂熔接 Applicable to Plastic Welding 激光树脂熔接系统 Laser System for Plastic Welding 附带门锁的遮光罩 Block Cover with a Door Lock 加压计 Pressure Gauge Z 移动轴 Z Movable Axis 输出头 Output Head 加压台 Pressurizing Stage X Y 移动轴 X Y Movable Axis 紧急停止按钮 Emergency Stop Switch 半导体激光焊接机 LW-D30A Laser Diode Welder LW-D30A 触摸屏 Touch Panel LW-S100 半导体激光焊接机配置 LW-D30A 激光输出方式标准配备连续输出 脉冲输出 波形输出, 可以根据材料和形状得到最合适的焊接 而且, 选择可选聚光镜将最小集光径可以从 Φ800μm 切换到 Φ400μm 简单的操作性相关移动数据有在触摸屏上直接输入的方式和利用引导光确认位置进行设定的教学方式, 两者并用很容易操作 小型内置激光电源, 配有三个移动轴 (X Y Z) 的台式装置 Equipped with Laser Diode Welder LW-D30A Because continuous output, pulse output and waveform output are available as the laser output format, welding optimum for the material and shape can be realized. Furthermore, by using an optional lens, minimum light condensing diameter can be switched from Φ800μm to Φ400μm Easy Operation Generation of travel data can be made accurately and easily by combination of direct numerical input on touch panel and teaching method where the data is generated while recognizing the position Compact This is a desk top type with a built-in laser power supply and 3 moving axes (X, Y, Z) Items LW-S100 伺服马达驱动 Servo motor drive : X, Y, Z 主动轴 Drive Shaft 最大移动速度 Maximum moving speed : 100 mm/sec 最大移动范围 Maximum moving area : X200 mm, Y200 mm, Z100 mm 加压方式 Pressure Method 空气驱动 Air drive 20-200 N 条件数 Number of Condition 16 Type 焦距 Working Distance 80 mm( 从镜头前端开始 from top of lens) 输入空气 Input Air 0.7 MPa 电源 Power Source AC 100 V ±10%, 50/60 Hz, 15 A 尺寸 / 重量 Dimension / Weight W500 D600 H900 mm 98 kg 13
激光系统 Laser System 对应焊锡焊接 Applicable to Soldering 激光焊锡焊接系统 Laser System for Soldering 焊锡焊接示意图 Conceptual Drawing of Soldering 边提供焊锡线边进行焊锡焊接 Laser soldering can be performed while feeding the solder wire 提供焊锡的吸咀待机状态 Solder Feeding Nozzle Standby 激光照射 提供焊锡 Laser Irradiation, Solder Feeding 焊锡焊接结束 Completion of Soldering 根据用途可以提供自动化系统方案 随时欢迎您的联系 We can Propose an Automated System Satisfying Your Requirement. Please Feel Free to Consult with Us. 注意事项 我公司的激光焊接机严格遵守日本工业规格 << 激光产品的安全基准 >> 及厚生劳动省通知的 << 激光光线引起的障碍的防止对策纲要 >> 在使用激光焊接机时请严格遵守使用说明书及产品上的表示或注意事项 关于激光光线 我公司的激光焊接机使用的是 4 等级激光 请勿将激光直接照射双眼 由物体引起的反射光和散乱光也非常危险, 请防止射入双眼 当激光照射到人体时会引起重大的伤害 在激光照射可能的区域范围必须穿戴防护用具 请勿将激光照射在空中 必须对应具体的被照射物体 请勿将激光照射在易燃物品上 容易引起火灾 关于高电压 请将电源关掉 5 分钟之后再进行拆卸电源外壳或交换闪光灯等操作 机器外壳的接地端子请必须接地 关于激光焊接机的管理 请设定激光安全管理者 请设定管理区域并在区域内管理 请绝对不要擅自改造装置 Caution Our laser welder products comply with the "Safety of laser products" of Japanese Industrial Standards and the "Preventive measures against interference by laser beam", a notice from the Ministry of Health, Labour and Welfare. When using a laser welder, please make sure to follow the instruction manual and label or caution note displayed on or attached to the product. Laser Beam Our laser welder products correspond to class 4 laser. Make sure not to have the beam emitted from the laser welder get directly into your eyes. Even the reflected light or the scattered light is very dangerous. Be careful not to have the light get into your eyes. In case the laser beam is irradiated on human body, there is a possibility for a serious interference to be caused. Be sure to wear a laser protection gear within an area where the laser beam may reach you. Do not irradiate laser beam into the air. Be sure to terminate. Do not irradiate laser toward an inflammable object. A fire may be caused. High Voltage When replacing a flash bulb or removing the power supply cover, turn the power OFF and wait for 5 minutes before doing so. Be sure to ground the ground terminal of the chassis. Handling of Laser Welder Appoint a laser safety administrator. Establish a laser controlled zone for safety control. Never modify the equipment. 14
样品实验 Sample Test 公司设有实验室 针对所提供的样品进行试验后返还并提供实验报告作为机型选择和性能评价的依据 We will be pleased to test your sample with our proposed joining method, and return it with a report. 实验室所在地 224-0053 日本 AVIONICS 株式会社新横滨事业所地址 : 横滨市都筑区池边町 4206 番地 交通从 JR 横滨铁路鸭居车站徒步 7 分钟 Evaluation Laboratory Nippon Avionics Co., Ltd. Shin-Yokohama Plant Address: 4206, Ikonobe-cho, Tsuzuki-ku, Yokohama, 224 0053, JAPAN Direction 7 minutes on foot from JR Kamoi Station MAP 日本 AVIONICS MAP Shin-Yokohama Plant 健身中心 (Tipness) LaLaport Sport Gym (Tipness) Shopping Center (LaLaport) 鸭池大桥 Ministop 鸭池桥 绿产业道路鹤见川 Kamoike Bridge Convinience Store (Ministop) Kamoike Bridge Midori Industrial Road 町田 Circle K 北出口 JR 鸭居站公交车站 JR 横滨铁路新横滨 To Machida Convinience Store (Circle K) North Exit JR Kamoi St. JR Yokohama Line To Yokohama 交通 羽田机场鸭居横滨 成田机场 Access Kamoi Yokohama Haneda Airport Narita Airport 电车 :JR 成田急行 ( 约 90 分钟 ) 机场大巴 ( 约 8 5 分钟 ) 成田机场 JR 横滨站 JR 鸭居站羽田机场 电车 : 京急线 ( 约 25 分钟 ) JR 横滨线 ( 约 18 分钟 ) 机场大巴 ( 约 30 分钟 ) Train : JR Narita Express (Approx. 90 mins) Bus : Express Bus (Approx. 85 mins) Narita Airport JR Haneda Airport Train : Keikyu Line (Approx. 25 mins) Bus : Express Bus (Approx. 30 mins) Yokohama St. JR Kamoi St. JR Yokohama Line (Approx. 18 mins) To operate a unit correctly, read the operation manual carefully. The unit should be situated away from the place filled with water, moisture, steam, dust or soot, which may cause a fire, an electric shock, troubles etc. Welding Products Division Sales Department 4206, Ikonobe-cho, Tsuzuki-ku, Yokohama, 224-0053, Japan TEL +81-45-930-3596 FAX +81-45-930-3597 Printed in Japan CAT.NO.410-249-EC 1303-20-CO