Topological Issues Related to Single-Phase Power Factor Correction

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Topological Issues Related to Single-Phase Power Factor Correction Gavish Gothria 1, Abhishek Gupta 1,Anuj Singh 1 Dronacharya College Of Engineering,Gurgaon,India Abstract- The equipment connected to an electricity distribution network usually needs some kind of power conditioning, typically rectification, which produces a nonsinusoidal line current due to thenonlinear input characteristic. With the steadily increasing use of such equipment, line current harmonics have become a significant problem. Their adverse effects on the power system are well recognized. They include increased magnitudes of neutral currents in three-phase systems, overheating in transformers and induction motors. Several international standards now exist, which limit the harmonic content due to linecurrents of equipment connected to Electricity distribution networks. As a result, there is the need for a reduction in line current harmonics, or Power Factor Correction - PFC. 1. INTRODUCTION 1.1 Nonlinear loads and their effect on the electricity distribution network The most significant examples of nonlinear loads are reviewed next,single-phase diode rectifiers are needed in relatively low power equipment that need some kind of power conditioning, such as electronic equipment (e.g. TVs, office equipment, battery chargers, electronic ballasts) and household appliances. For higher power, three phase diode rectifiers are used, e.g. in variablespeed drives and industrial equipment. In both single- and three-phase rectifiers, a large filtering capacitor is connected across the rectifier output to obtain DC output voltage with low ripple. As a consequence, the line current is nonsinusoidal. As an example, a single-phase diode rectifier is presented in Fig. 1.1, together with its line current and voltage waveforms. The odd harmonics of the line current, normalized to the fundamental, are shown in the same figure. The normalized amplitudes of the 3rd, 5th, 7th and 9th harmonics are significant. While the effect of a single low power nonlinear load on the network can be considered negligible, the cumulative effect of several nonlinear loads is important.these effects include: Losses and overheating in transformers, shunt capacitors, power cables leading to premature aging and failure. Reduced power factor, hence less active power available from a wall outlet having a certain apparent power rating. Distortion of the line voltage via the line impedance, as shown in Fig. 1.1, where the typicalworst-case values, Rline=0.4Ω and Lline 800µH, have been considered. The effect isstronger in weaker grids. P a g e 1865

Telephone interference. Errors in metering equipment. Increased audio noise. Fig. 1.1 Single-phase diode bridge rectifier: a) Schematic; b) Typical line current and voltage waveforms; c) Odd line current harmonics normalized to the fundamental. considered as Class A equipment. The limits for Class A are presented in Table 1.1. Class B equipment includes: portable tools; and nonprofessional arc welding equipment. Thelimits for this class are those shown in Table 1.1, multiplied by a factor of 1.5. Class C includes lighting equipment. For an active input power greater than 25W, the harmonic currents should not exceed the limits presented in Table 1.2 Class D are presented in Table 1.3. They are defined in both powerrelated and absolute terms. Initially, Class D included equipment having an active input power less than or equal to 600W, and an input current waveform normalized to its peak value, Ipk which stays within the envelope shown in Fig. 1.2 for at least 95% of the duration of each half-period, assuming that the peak of the line current waveform coincides with the center line. II. STANDARD REGULATING LINE CURRENT HARMONICS The previously mentioned negative effects of line current distortion have prompted a need for setting limits for the line current harmonics of equipment connected to the electricity distribution network. Standardization activities in this area have been carried out for many years. Items of electrical equipment are categorized into four classes (A, B, C and D),for which specific limits are set for the harmonic content of the line current. Fig. 1.2 Envelope of the input current used to classify Class D equipment, as defined in the first edition ofiec 1000-3-2. Table 1.1 Limits for Class A equipment in Class A includes: balanced three-phase equipment; household appliances, excluding equipment identified as Class D; tools, excluding portable tools; dimmers for incandescent lamps and audio equipment. Equipment not specified in one of the other three classes should be P a g e 1866

Table 1.2 Limits for Class C equipment in estimating the conduction losses. Static models are presented in Fig. 4.1, for on-state diode and MOSFET, devices that are considered in publication for comparing the conduction losses of the analyzed topologies. Table 1.3 Limits for Class D equipment in Fig. 4.1 Static models for an on-state switching device: a) Diode; b) MOSFET III. METHODS FOR IMROVING EFFICIENCY The PFC stage performs an additional power processing operation, and therefore it has a negative impact on the overall efficiency of the power supply. In this dissertation, we aim at improving its efficiency by reducing the switch conduction losses in the combined diode bridge and PFC stage, as well as on circuit techniques for reducing the switching losses. IV. REDUCTION OF CONDUCTION LOSSES Conduction losses are caused by the current flowing through a non-ideal switching device in the on state, which determines a certain voltage drop on the device. A static model of the switching device is useful for As shown in Fig. 4.1, the static characteristic of the on-state diode can be modeled as a voltage source VD in series with a resistor rd. On the other hand, the appropriate static model for the on-state MOSFET is just a resistor rds. With these models, it is straightforward to calculate the conduction losses of diode D: whereid, av and ID, rms are the average and RMS diode currents, respectively. Similarly, the conduction losses of switch S (MOSFET) are expressed as: whereis, rms is the RMS switch current. Naturally, the total conduction losses of the combined diode bridge and PFC stage are the sum of the individual conduction losses P a g e 1867

of the switches. Considering also (4.1) and (4.2), we can conclude that one way to diminish the total conduction losses is to reduce the number of switches that are in the power path and/or to reduce the average/rms currents flowing through the switches, assuming that the rds of MOSFETs and the VD and rd of diodes remain unchanged. As a result, switches with higher voltage rating and therefore with higher losses need to be used V. REDUCTION OF SWITCHING LOSSES The commutation process of real switching devices takes a certain time, during which the instantaneous power dissipated in the device can be very large. Therefore, switching losses are a major reason for decreased efficiency in converters. To discuss the reasons for them, let us consider once more the first-order switching cell and the Buck converter, which are shown again in Fig. 4.2. givesspecific characteristics to the switching mechanism. In addition, the switching mechanism depends for certain aspects on the types of switching devices that are used. VI. CONCLUSION We first analyzed the requirements for the EMI filter of a PFC stage based on a Boost converter operating in DICM. As expected, the differential-mode conducted EMI is larger in DICM when compared to CICM, when constant switching-frequency is used and for the same power level, which supports our motivation to investigate higher-order topologies. It was also shown that for both the constant and the variable switching-frequency cases, the input impedance of the converter is practically purely resistive and no instabilities can arise from the interaction with the EMI filter. Finally, we concentrated on reducing the switching losses by using ZVS and we proposed a novel ZVT Buck converter. We then applied the proposed technique to a 500W forward converter, for which simulations show an efficiency improvement approximately from 2% at light load to 5.5% at full load. Even if the technique is presented for DC/DC applications, its versatility allows the application to converters used for PFC applications as well. Fig. 4.2 a) Hard-switching cell; b) Buck converter. The switching cell is labeled hardswitching cell, because there is no mechanism in place to decreasethe switching losses. The inductor current I isassumed to be constant, fact which P a g e 1868

REFERENCE [1] J. Cho, J. Baek, D. Yoo, H. Lee, Reduced conduction loss zero-voltagetransition power factor correction converter with low cost, IEEE Trans. on Industrial Electronics, vol. 45, no. 3, pp. 395-400, June 1998. [2]R. D. Middlebrook, Coupled-inductor and other extensions of a new optimum topology switching DC-to-DC converter, in Proc. of IEEE Industry Applications Society Annual Meeting, 1977. Reprinted in Advances in switched-mode power conversion, Vol. I&II, pp. 331-347. Pasadena, CA, USA, TESLAco, 1983. [3] M. C. Ghanem, K. Al-Haddad, G. Roy, A new single phase buck-boost converter with unity power factor, in Conference Record of the 1993 IEEE Industry Applications Society Annual Meeting, IAS 93, pp. 785-792, 1993. [4]J. S. Glaser, A. F. Witulski, Design issues for high power factor AC-DC converter systems, in Proc. of IEEE Power Electronics Specialists Conference, PESC 95, pp. 542-548, 1995. [5] V. Grigore, J. Kyyrä, A new zerovoltage-transition PWM switching cell, in Proc. of the 1997 Finnish Workshop on Power and Industrial Electronics, FINPIE/97, pp. 79-84, 1997. P a g e 1869