TRC ELECTRONICS, INC AC/DC Power Supply Built-In Fan PFC 2400W MEAN WELL RSP-2400 Series

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Transcription:

Bauart gepruft Sicherheit egelma ge od o s be wac g www. tuv.com ID 2000000000.888.62.954

SPECIFICATION MODEL OUTPUT INPUT PROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER VOLTAGE ADJ. RANGE LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD (OLP) OVER VOLTAGE OVER TEMPERATURE OUTPUT VOLTAGE PROGRAMMABLE(PV) WORKING TEMP. WORKING HUMIDITY STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION RSP-2400-2 2V 66.7A 0 ~ 66.7A 2000.4W RIPPLE & NOISE (max.) Note.2 50mVp-p VOLTAGE TOLERANCE Note.3 POWER FACTOR (Typ.) CURRENT SHARING AUXILIARY POWER REMOTE ON-OFF CONTROL REMOTE SENSE ALARM SIGNAL OUTPUT 0.8 ~ 3.2V ±.0% ±0.5% ±0.5% 000ms, 80ms at full load 2ms at full load 80 ~ 264VAC 254 ~ 370VDC 47 ~ 63Hz 0.95/230VAC at full load 88% 5.5A/80VAC 60A/230VAC <2.0mA / 240VAC 2A/230VAC 00 ~ 2% rated output power User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover 3.8 ~ 6.8V Protection type : Shut down o/p voltage, re-power on to recover 28.8 ~ 33.6V 57.6 ~ 67.2V Shut down o/p voltage, recovers automatically after temperature goes down 2.4 ~ 3.2V 4.8 ~ 28V 9.6 ~ 56V Please refer to the Function Manual. -20 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing -40 ~ +85, 0 ~ 95% RH non-condensing RSP-2400-24 24V 00A 0 ~ 00A 2400W 50mVp-p 22 ~ 28V ± 0.05%/ (0 ~ 50 ) 0 ~ 500Hz, 2G 0min./cycle, 60min. each along X, Y, Z axes 200mVp-p 43 ~ 56V ±.0% ±.0% ±0.5% ±0.5% ±0.5% ±0.5% 90.5% 9.5% SAFETY STANDARDS UL60950-, TUV EN60950-, EAC TP TC 004, BSMI CNS4336- approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY Up to 7200W or (2+) units. Please refer to the Function Manual. 2V@0.A(Only for Remote ON-OFF control) Please refer to the Function Manual I/P-O/P, I/P-FG, O/P-FG:00M Ohms / 500VDC / 25 / 70% RH Parameter Standard RSP-2400-48 MTBF 234.K hrs min. Telcordia SR-332 (Bellcore) ; 83.9K hrs min. MIL-HDBK-27F (25 ) DIMENSION 278*77.8*63.5mm (L*W*H) PACKING 3.3Kg; 4pcs/4.2Kg/.8CUFT 48V 50A 0 ~ 50A 2400W Compensate voltage drop on the load wiring up to 0.25V. Please refer to the Function Manual. Power OK signal. Please refer to the Function Manual Conducted Radiated Harmonic Current Voltage Flicker EN55024, EN6204-3, EN6000-6-2, BSMI CNS3438 Parameter ESD Radiated EFT / Burst Surge Conducted Magnetic Field Voltage Dips and Interruptions EN55032 (CISPR32) / EN550 (CISPR) EN55032 (CISPR32) / EN550 (CISPR) EN6000-3-2 EN6000-3-3 Standard EN6000-4-2 EN6000-4-3 EN6000-4-4 EN6000-4-5 EN6000-4-6 EN6000-4-8 EN6000-4- Test Level / Note Class B Class A ----- ----- Test Level / Note Level 3, 8KV air ; Level 2, 4KV contact Level 3 Level 3 Level 3, 2KV/Line-Earth ; Level 2, KV/Line-Line Level 3 Level 4 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods.888.62.954

Block Diagram PFC fosc : 88KHz PWM fosc : 00KHz I/P EMI FILTER ACTIVE INRUSH CURRENT LIMITING RECTIFIERS & PFC PFC CONTROL O.T.P. POWER SWITCHING PWM CONTROL O.L.P. RECTIFIERS & FILTER O.V.P. DETECTION CIRCUIT +S -S PV P OK AUX POWER LOAD SHARING FAN REMOTE CONTROL RECTIFIERS & FILTER RC CS AUX POWER Static Characteristics LOAD (%) 00 90 80 70 60 50 INPUT MODEL 80~264VAC 2V 24V 48V 2000.4W 2400W 2400W 66.7A 00A 50A 80 85 90 95 200 20 220 230 240 250 264 INPUT VOLTAGE (V) 60Hz Derating Curve Efficiency vs Load (48V Model) LOAD (%) 00 80 60 50 40 20-20 0 0 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE ( ) EFFICIENCY (%) 92 90 88 86 84 82 80 78 76 0% 20% 30% 40% 50% 60% 70% 80% 90% 00% LOAD The curve above is measured at 230VAC..888.62.954

Function Manual. Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.25V CN2 PIN7 -S PIN8 +S LOAD Sense lines should be twisted in pairs to minimize noise pick-up. Caution: The power supply, by factory default(also the assumption for other sections), is shipped with, -S & on CN2, as well as +S &, shorted by connector. When activating the Remote Sense, the +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal. 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed to 20~0%(Typ.) of the nominal voltage by applying EXTERNAL VOLTAGE. CN2 PIN7 -S PIN8 +S PIN3 PV PIN5 -S EXTERNAL VOLTAGE (DC) Connecting an external DC source between PV & -S on CN2, and +S &, -S & also need to be connected as exhibited above. 20 Vout OVP >20% 00 00 OUTPUT VOLTAGE (%) 80 60 40 20 Non-Linear MODEL PV Range 2V 2.4 ~ 3.2V 24V 4.8 ~ 28V 48V 9.6 ~ 56V OUTPUT CURRENT (%) 80 60 40 20 2 3 4 5 6 EXTERNAL VOLTAGE (DC) V 20 40 60 80 00 20 OUTPUT VOLTAGE (%) V Please do not adopt PWM signal as the EXTERNAL VOLTAGE. The rated current should change with the Output Voltage Programming accordingly. Caution: ()By factory default, the Output Voltage Programming is not activated, and PV(PIN3) and PS(PIN4) of CN2 are shorted by connector. Whenever this function is not needed to activate, as assumed in other sections diagrams, please keep PV(PIN3) and PS(PIN4) of CN2 shorted ; otherwise, the power supply will have no output. (2) PV(PIN3) and PS(PIN4) of CN or CN2 must be disconnected if Output Voltage Programming function is used; otherwise, the internal electrical components may be damaged, and the power supply unit may thus be out of order..888.62.954

3.Remote ON-OFF Remote ON-OFF is activated by the configuration with respect to CN,CN2 and CN3 as shown in the following diagram. CN2 PIN RCG PIN2 RC CN3 PIN7 AUXG PIN8 AUX By factory default, PV(PIN3) and PS(PIN4) on CN2 are shorted by connector; likewise, OLP(PIN9) and OL-SD(PIN0) on CN3 are shorted when shipped. Example 3.2(A): Using external voltage source AUX Internal 2V typ. KΩ RC RCG 2V SW AUXG Example 3.2(B): Using internal 2V auxiliary output AUX Internal 2V typ. KΩ RC RCG SW AUXG Example 3.2(C): Using internal 2V auxiliary output AUX Internal 2V typ. KΩ RC SW KΩ RCG AUXG Connection Method Example 3.2(A) Example 3.2(B) Example 3.2(C) SW Logic Power supply output ON SW Open SW Open SW Close Power supply output OFF SW Close SW Close SW Open.888.62.954

4.Alarm Signal Output Alarm signal is sent out through " P OK" & " P OK GND" and P OK2 & P OK GND2 pins on CN3. Please acknowledge an external voltage source is required for this function. CN3 PIN3 P OK GND2 PIN P OK GND PIN4 P OK2 PIN2 P OK By factory default, OLP(PIN9) and OL-SD(PIN0) on CN3 are shorted by connector when shipped. Function P OK Description Output of alarm(p OK, Relay Contact) Output of alarm(p OK2, TTL Signal) The signal is "Low" when the power supply is above Low Low 80% of the rated output voltage, or, say, Power OK (0.5V max at 500mA) (0.5V max at 0mA) The signal turns to be "High" when the power supply is under 80% of the rated output voltage, or, say, Power Fail High or open (External applied voltage, 500mA max.) High or open (External applied voltage, 0mA max.) Table 4. Explanation of alarm P OK P OK2 R R V 0.uF V P OK GND External voltage and R (The max. sink is 500mA and 20V) P OK GND2 External voltage and R (The max. sink is 0mA and 30V) Fig. 4. Internal circuit of P OK (Relay, total is 0W) Fig. 4.2 Internal circuit of P OK2 (Open collector method).888.62.954

5.Select Overload Protection Type ()Insert the shorting connector on CN3 that is shown in Fig 5., the Overload Protection Type will be "constant current limiting with delay shutdown after 5 seconds, re-power on to recover". This is the factory default. (2)Remove the shorting connector on CN3 that is shown in Fig 5.2, the Overload Protection Type will be "continuous constant current limiting". OL-SD OLP OL-SD OLP Fig. 5. Insert the CN3 Fig. 5.2 Remove the CN3 Overload Protection Type : constant current limiting with delay shutdown after 5 seconds Overload Protection Type : constant current limiting 6.Current Sharing with Remote Sense RSP-2400 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(rated current per unit) (Number of unit) 0.9 When the total output current is less than 3% of the total rated current, or say (3% of Rated current per unit) (Number of unit) the current shared among units may not be fully balanced. No.(Master) When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit Sense lines should be twisted in pairs to minimize noise pick-up. AC/L AC/N No.2(Slave) +S -S Load AC/L AC/N No.3(Slave) AC/L AC/N +S,-S and CS on CN or CN2are connected mutually in parallel. Under parallel operation, the "output voltage programming" function is not available..888.62.954

6.Three Phase Connect Users can exploit three units of RSP-2400(unit,unit 2,unit 3) to work with 3ψ power system. Please refer to following diagrams for configuration. FIG. A: 3ψ3 wire 220VAC SYSTEM R 220V 220V S T unit L FG N unit 2 L2 FG2 N2 unit 3 L3 FG3 N3 FG FIG. B: 3ψ4 wire 220/380VAC SYSTEM 220V R N S unit L FG N unit 2 L2 FG2 N2 unit 3 L3 FG3 N3 380V T FG FIG. C: 3ψ4 wire 90/0VAC SYSTEM R 0V N S (N.C.) unit L FG N unit 2 L2 FG2 N2 unit 3 L3 FG3 N3 90V T FG.888.62.954

+ Mechanical Specification 278 236.3 27 40 Case No.982B Unit:mm 8-M4(Both Sides) L=5mm 38 2.5 2-M4 M3 ψ8.5 20 63.5 CN CN2 CN3 8 6 4 2 8 6 4 2 0 8 6 4 2 7 5 3 7 5 3 9 7 5 3 236.3 27 4-M4 L=5mm 7.9 OUTPUT 4 LED SVR CN CN2 CN3 8 6 4 2 8 6 4 2 0 8 6 4 2 7 5 3 7 5 3 9 7 5 3 Air flow direction 62 77.8 INPUT 0 3 2 3 6max. TB Mounting Instruction Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque M4 5mm 7~0Kgf-cm Mounting Surface Chassis of RSP-2400 Control Pin No. Assignment (CN,CN2) : HRS DF-8DP-2DS or equivalent 8 7 2 Mating Housing Terminal HRS DF-8DS or equivalent HRS DF-**SC or equivalent Mounting Screw L CN and CN2 are connected internally. Pin No. 2 3 4 5,7 6 8 Function RCG RC PV PS -S CS(Current Share) +S Description Remote ON-OFF Ground Remote ON-OFF Connection for output voltage programming Reference Voltage Terminal Negative sensing for remote sense Current Share Postive sensing for remote sense.888.62.954

Control Pin No. Assignment (CN3) : HRS DF-0DP-2DS or equivalent 0 2 Mating Housing HRS DF-0DS or equivalent 9 Terminal HRS DF-**SC or equivalent Pin No. Function Description P OK GND Power OK Ground 2 P OK Power OK Signal (Relay Contact) 3 P OK GND2 Power OK Ground 4 P OK2 Power OK Signal (TTL Signal) 5 RCG Remote ON-OFF Ground 6 RC Remote ON-OFF 7 AUXG Auxiliary Ground 8 AUX Auxiliary Output 9 OLP Overload(OLP) type select 0 OL-SD AC Input Terminal Pin No. Assignment Pin No. 2 3 Assignment Diagram Mx a imum mounting torque AC/L AC/N FG 8Kgf-cm Installation Manual Please refer to : http://www.meanwell.com/manual.html.888.62.954