Rubber Insulation and Rubber Sheathed Application Range Heavy duty flexible cables for medium mechanical stress For dry and wet applications Can be used for domestic electric tools According to HD 516 for use with tools, machinery, mobile engines, and generators. Light & Sound technology Other industrial applications Product Features Excellent Flexibility Flame-retardant according to IEC 60332.1.2 Temperature range 25ºC to +60ºC. For fixed installation lowest temperature is -40 ºC UV, sunlight, ozone, oil, resistant Oil resistant according to EN 60811-2-1 Design Technical Data Core Identification: Up to 5 cores colour coded VDE0293 From 6 cores - Black with White numbers Conductor Stranding: IEC60228 Class 5 Flexible stranded copper conductors Insulation Resistance Min. 20MOhm x km Minimum Bending Radius Flexing: 15 x cable ø Fixed: 8 x cable ø Nominal Voltage 450/750V Test Voltage 2500V Temperature Range -30ºC to +60ºC Fine Wire Strands BS6360 Class 5 Insulation EPR - Ethylene Propylene Rubber Sheath PCP - Polychloroprene Rubber
Part number Number of cores Outer diameter (mm) Copper index (kg/km) Weight (kg/km) and mm² per 150000 conductor 1 X 1,5 5,7-7,1 14.4 59 150001 1 X 2,5 6,3-7,9 24.0 72 150002 1 X 4 7,2-9 38.4 99 150003 1 X 6 7,9-9,8 57.6 130 150004 1 X 10 9,5-11,9 96.0 230 150005 1 X 16 10,8-13,4 153.6 320 150006 1 X 25 12,7-15,8 240.0 450 150007 1 X 35 14,3-17,9 336.0 605 150008 1 X 50 16,5-20,6 480.0 825 150009 1 X 70 18,6-23,3 672.0 1090 150010 1 X 95 20,8-26 912.0 1405 150011 1 X 120 22,8-28,6 1152.0 1745 150012 1 X 150 25,2-31,4 1440.0 1887 150013 1 X 185 27,6-34,4 1776.0 2274 150014 1 X 240 30,6-38,3 2304.0 2955 150015 1 X 300 33,5-41,9 2880.0 3479 150017 3 G 1,0 8,3-10,7 28.8 130 150018 2 X 1,5 8,5-11 28.8 135 150019 3 G 1,5 9,2-11,9 43.2 165 150020 4 G 1,5 10,2-13,1 57.6 200 150021 5 G 1,5 11,2-14,4 72.0 240 150022 7 G 1,5 14-17,5 100.8 385 150023 12 G 1,5 17,6-22,4 172.8 516 150024 19 G 1,5 20,7-26,3 273.6 800 150017 24 G 1,5 24,3-30,7 345.6 882 150018 25 G 1,5 25,1-25,9 360.0 920 150025 2 X 2,5 10,2-13,1 48.0 195 150026 3 G 2,5 10,9-14 72.0 235 150027 4 G 2,5 12,1-15,5 96.0 290 150028 5 G 2,5 13,3-17 120.0 294 150029 7 G 2,5 16,5-20 168.0 520 150030 12 G 2,5 20,6-26,2 288.0 810 150031 19 G 2,5 25,5-31 456.0 1200 150032 24 G 2,5 28,8-36,4 576.0 1650
Part number Number of cores and mm² per conductor Outer diameter (mm) Copper index (kg/km) Weight (kg/km) 150033 2 X 4 11,8-15,1 76.8 270 150034 3 G 4 12,7-16,2 115.2 320 150035 4 G 4 14-17,9 153.6 395 150036 5 G 4 15,6-19,9 192.0 485 150037 7 G 4 21-21,8 268.8 681 150038 3 G 6 14,1-18 172.8 360 150039 4 G 6 15,7-20 230.4 475 150040 5 G 6 17,5-22,2 288.0 760 150041 3 G 10 19,1-24,2 288.0 880 150042 4 G 10 20,9-26,5 384.0 1060 150043 5 G 10 22,9-29,1 480.0 1300 150044 3 G 16 21,8-27,6 460.8 1090 150045 4 G 16 23,8-30,1 614.4 1345 150046 5 G 16 26,4-33,3 768.0 1680 150047 4 G 25 28,9-36,6 960.0 1995 150048 5 G 25 32-40,4 1200.0 2470 150049 3 G 35 29,3-37,1 1008.0 1910 150050 4 G 35 32,5-41,1 1344.0 2645 150051 5 G 35 37-45 1680.0 2810 150052 4 G 50 37,7-47,5 1920.0 3635 150053 5 G 50 40-50,8 2400.0 4050 150054 4 G 70 42,7-54 2688.0 4830 150055 4 G 95 48,4-61 3648.0 6320 150056 4 G 120 53-66 4608.0 6830 150057 4 G 150 58-73 5760.0 8320 150058 4 G 185 64-80 7104.0 9800 150059 4 G 240 72-91 9216.0 12800 ELECTRICAL CHARACTERISTICS Current Ratings Table 1A - Current Carrying Capacity at 30 ºC NOMINAL CROSS SECTIONAL AREA mm² CURRENT RATING Amps 4 34 6 44 10 61 16 82 25 108 35 135 50 168 70 207 95 250 120 292 150 335 185 382 240 453 300 523 The above table is a guide extracted from DIN VDE 0298 Part 4 and DIN 0100 Part 430 (2003-08 Table 11 Column 5)
Table 1B Conductor Resistances Nominal crosssection in mm 2 Conductor resistances at 20 C for 1 km in Ω (max. value) Made of wires with metal sheath Made of bare wires Class 2 Class 5 + 6 Class 2 Class 5 + 6 0.14 142.0 138.0 0.25 82.0 79.0 0.34 59.0 57.0 0.38 52.8 48.5 0.5 36.7 40.1 36.0 39.0 0.75 24.8 26.7 24.5 26.0 1 18.2 20.0 18.1 19.5 1.5 12.2 13.7 12.1 13.3 2.5 7.56 8.21 7.41 7.98 4 4.70 5.09 4.61 4.95 6 3.11 3.39 3.08 3.30 10 1.84 1.95 1.83 1.91 16 1.16 1.24 1.15 1.21 25 0.734 0.795 0.727 0.780 35 0.529 0.565 0.524 0.554 50 0.391 0.393 0.387 0.386 70 0.270 0.277 0.268 0.272 95 0.195 0.210 0.193 0.206 120 0.154 0.164 0.153 0.161 150 0.126 0.132 0.124 0.129 185 0.100 0.108 0.0991 0.106 240 0.0762 0.0817 0.0754 0.0801 The above table is in accordance with BS EN 60228 (previously BS 6360) Table 1C Correction Factors For Multi core cables with conductor cross-sections up to 10mm² Number of cores under load 5 Conversion factor for installation in the open air Conversion factor for installation underground 0.75 0.70 7 0.65 0.60 10 0.55 0.50 14 0.50 0.45 19 0.45 0.40 24 0.40 0.35 40 0.35 0.30 61 0.30 0.25 The above table is a guide extracted from DIN VDE 0298 Part 4 (2003-08 Table 26)
Table 1D Correction Factors for ambient temperatures other than 30 C Permissible/recommended operating conductor temperature Ambient temperature in C 60 C 70 C 80 C 85 C 90 C Conversion factors to be applied to the current rating values in Table 1A 10 1.29 1.22 1.18 1.17 1.15 15 1.22 1.17 1.14 1.13 1.12 20 1.15 1.12 1.10 1.09 1.08 25 1.08 1.06 1.05 1.04 1.04 30 1.00 1.00 1.00 1.00 1.00 35 0.91 0.94 0.95 0.95 0.96 40 0.82 0.87 0.89 0.90 0.91 45 0.71 0.79 0.84 0.85 0.87 50 0.58 0.71 0.77-0.82 55 0.41 0.61 0.71-0.76 60-0.50 0.63-0.71 65-0.35 0.55-0.65 70 - - 0.45-0.58 75 - - 0.32-0.50 80 - - - - 0.41 85 - - - - 0.29 The above table is a guide extracted from DIN VDE 0298 Part 4 (2003-08 Table 17) All the information contained in this document - including tables and diagrams - is given in good faith and believed to be correct at the time of publication. The information does not constitute a warranty nor representation for which Byson Ltd assumes legal responsibility. Byson Ltd reserves rights to introduce changes to the document at any time.