87045 LIMOGES Cedex Phone : 05 55 06 87 87 Fax : 05 55 06 88 88 CONTENTS PAGES 1.Range 1 to 3 2.Installation process 4 to 8 3.Products détails 9 to 18 4.Technical characteristics 19 to 21 1 RANGE. Lid & trim Riser Wiring accessory plates Junction box Lid & trim support plate Trunking Fixing brackets Coupler End cap 1 / 21
CONTENTS 1 RANGE pages 1 to 3 1- The provides adaptable power, data, audio & video distribution in screed floors. 2- Flush Floor System. 3- Cable Capacity Guide. 4- Layout. 2 INSTALLATION PROCESS pages 4 to 8 1- Installation. 2- Junction box ref 6897 60/61/69 3- Lid & trim support plate ref 6896 36/37/47 4- Lid & trim ref 6896 30/31/32/33/40/41/42/43 3 PRODUCT DETAILS pages 9 to 18 1- Junction Boxes ref 6897 60/61/69 2- Lid & trim support plate ref 6896 36/37/47 3- Trunkings ref 6897 50/51 4- Riser ref 6897 62/63 5- Fixing brackets ref 6897 55 6- Coupler ref 6897 57 7- Leveling brackets ref 6897 67/68 8- End cap ref 6897 65/66 9- Wiring Accessory Plates 10- Lid & trim ref 6896 30/31/32/33/40/41/42/43 11- Stainless steel insert ref 6896 92/93 4 TECHNICAL CHARACTERISTICS page 19 1 RANGE. 1- The provides adaptable power, data, audio & video distribution in screed floors. The system to ensure a fast and simple installation. Designed to support Cat 6 structured cabling systems. Suitable for screed height between 65 to 90mm. Lid & trim as IP20 rated in accordance with EN 50085-2-2 and EN 60670-23 Choice of 3 or 4 compartments lid & trim. Self Closing lid in accordance with IEC 61534-22. Lid & trim: plastic material ABS/PA 6.6 FV Rigid & flexible exits: plastic material ABS/TPEE Stainless steel insert: stainless steel material AISI 304 2- Flush Floor System. Ambient Temperature Range: Handling and storage -25 C minimum During installation -5 C 60 C Application -5 C 60 C Metal trunking and Accessories: Trunking and accessories: Material Pre-galvanised steel sheet (DX51D Z275 MAC) Cleaning: The exterior should only be cleaned using a damp cloth 2 / 21
1 RANGE. 3- Cable Capacity Guide. The number and location of boxes depends on the end users requirements. If the furniture layout is available, a lid & trim should be considered for each workstation or desk. If the final furniture layout is not available, the minimum recommended distribution is one lid & trim for every 10m², and the maximum being one lid & trim per 4m². Compartment 1, and 3 have the same capacity 1 2 3 45% available cross section for power cables Number of PVC stranded Twin & earth Section 1,5² 4² 6² 10² 16² 25² 2,5² 4² Metal Compt 45% trunking Fill Ø3.3 2,5² Ø4.6 Ø5.2 Ø6.7 Ø7.8 Ø9.7 Ø10.5 Ø11.2 mm² mm Ø4 mm mm mm mm mm mm mm mm 300x65 1 2992 348 237 180 141 85 63 40 35 30 20 300x65 2 2086 243 166 126 98 59 44 28 24 21 14 300x65 3 2992 348 237 180 141 85 63 40 35 30 20 405x65 1 3389 394 269 204 160 96 71 46 39 34 23 405x65 2 4200 488 333 253 198 119 88 57 49 42 28 405x65 3 3389 394 269 204 160 96 71 46 39 34 23 6² Ø13.7 mm Metal trunking for data cables Compartment Section 45% Fill mm² cat 5E UTP Ø5.5mm Number of Data cables cat 5E STP Ø6mm cat 6 UTP Ø6.5mm cat 6 STP Ø7mm 300x65 1 2992 99 83 71 61 300x65 2 2086 69 58 49 43 300x65 3 2992 99 83 71 61 405x65 1 3389 112 94 80 69 405x65 2 4200 139 117 100 86 405x65 3 3389 112 94 80 69 Flush floor system ducting complies with EN50085-1: 2005 and draft EN50085 Part 2-2. The above table gives the available capacity units on 45% factor, applied to the internal wiring area. 4- Layout. In order for the installation to perform desired flexibility, the ducting is usually laid out on either a Grid, Fishbone or a Comb Pattern of single, double or triple runs. The Fishbone Pattern is ideal for a medium sized area where fewer boxes are required. Standards: Flush System range complies with the relevant requirements of the latest edition and to EN 50085 Part 1 and EN 50085 Part 2-2. Additionally the lid & trim also comply with EN 60670-23 Parts 1 and 23. 3 / 21
2 INSTALLATION PROCESS 1- Installation A- Mark the pathway for trunking and junction boxes B- Fix risers and junctions boxes on to the slab. Use leveling kit if screed level is between 70 and 90mm. C- Fix trunking and all accessories with fixing brackets onto the slab 4 / 21
2 INSTALLATION PROCESS (continued) 1- Installation D- tape over the outside edges of the entire length of trunking to protect the screws from concrete E- Execute screeding F- Once the screed is dry, remove the covers and cable the trunking 11188 11188 Earth the system (maximum every 10meters) If levelling is required, use levelling kit and do not exceed 1.2m between levelling brackets. 5 / 21
2 INSTALLATION PROCESS (continued) 2- Junction box ref 6897 60/61/69 The junction box should be positioned directly on the slab and provides access to cables at the intersection of trunkings. The junction box allows deviation of power and data cable, adjustable height from 65 to 90mm with 4 leveling brackets ref 6897 88 (details on page 4) Junction Boxes are supplied complete with base + lid + fly overs. 1- Fixe the junction box on the slab and unscrew the lid 2- Pull the flyovers out of the junction 3- connect the trunking with screws 4- Once the screed is dry, remove the covers and cable the trunking 4- Refix the lid of the junction box and the cover of the trunking when cabling is complete. 6 / 21
2 INSTALLATION PROCESS (continued) 3- Lid & trim support plate ref 6896 36/37/47 Before installation of wiring devices plates and lid & trim 1- To fit the floor box, remove cover and the rubber gasket 2- Remove the dividers, fix them up-side-down and reposition rubber gasket 3- Fix floor box support plate, and earth it 4 Connect wiring and fix the wiring accessory plates 7 / 21
2 INSTALLATION PROCESS (continued) 4- Lid & trim ref 6896 30/31/32/33/40/41/42/43 After installing wiring accessory plates, push down the lid & trim onto the support plate (push & fit the system) Finally, to install the finish flooring: 1 To fit carpet, pull the levers upwards on both sides to take out the lid and trim. 2 Fit the carpet and push down the lid and trim on the support plate (push and fit principle) Locking system: The floor box can be locked by means of a locking system (hidden under the opening handle); For safety reasons, floor box should not be locked when in use. 8 / 21
3 PRODUCT DETAILS 1- Junction Boxes ref 6897 60/61/69 The junction box is used for simple junction or connection point. The junction box should be positioned directly on the slab and provides access to cables at the intersection of trunkings or changes of direction. The junction box allows deviation of power and data cable, adjustable height with 4 leveling brackets ref 6897 88 (details on page 4) Junction Boxes are supplied as a base with a lid and flyovers Reference To use with junction of 6897 60 2 trunkings 300x65mm 6897 61 2 trunkings 405x65mm 6897 69 1 trunking 300x65mm and 1 trunking 405x65mm Dimensions (mm): Reference X Y Z 6897 60 360 360 66.6 6897 61 465 465 66.6 6897 69 360 465 66.6 9 / 21
3 PRODUCT DETAILS (continued) 2- Lid & trim support plate ref 6896 36/37/47 - Allows the installation of wiring accessory plates and lid & trim - Fix to trunking by means of screws Note: dimensions of the position of the support plate in the backbox can be found on the page 19 (technical characteristics) Reference To use with trunking 6896 36 300x65mm 6896 37 405x65mm 6896 47 405x65mm B Dimensions (mm): A Reference X Y A B 6896 36 406.5 300 264 264 6896 37 406.5 405 264 264 6896 47 406.5 405 264 343 For locking the lid & trim on the support plate 10 / 21
3 PRODUCT DETAILS (continued) 3- Trunkings ref 6897 50/51 Provides EMC Screening Manufactured from pre-galvanised sheet steel Delivered in standard length 2.44m Number of compartments: 3 compartments Standard thickness: 1.5mm for body/2.5mm for covers/1mm for dividers Standard depth: 65mm Metal trunking allows: - distributing power data in a concrete floor. The trunking has 6 removable covers 406.5mm long Covers 11 / 21
3 PRODUCT DETAILS (continued) 4- Riser ref 6897 62/63 The riser allows the change of direction (vertical to horizontal) Conduit or trunking can be run vertically or horizontally from the riser Reference Use for trunking 6897 62 300x65mm metal 6897 63 405x65mm metal Dimensions (mm): Reference X Y Z 6897 62 300 65 201 6897 63 405 65 201 Coupler Installation of riser: 1- Fix the riser against the wall 2- Connect the trunking to the riser with the coupler 12 / 21
3 PRODUCT DETAILS (continued) 5- Fixing brackets ref 6897 55 Dimensions To fix trunking on the slab. Reference Use for trunking 6897 55 300/405x65mm metal Thickness: 1.5mm 6- Coupler ref 6897 57 - Used to connect two trunking lenghts Reference Use for trunking 6897 57 300/405x65mm metal Dimensions (mm): Reference X Y 6897 57 58 55 Thickness: 1mm Comes with 2 screws M6x10 13 / 21
3 PRODUCT DETAILS (continued) 7- Leveling brackets ref 6897 67/68 - To raise trunking level from 70 up to 90mm - To connect two trunking lenghts Reference Use for trunking 6897 67 300x65mm metal 6897 68 405x65mm metal 6897 88 Foot levelling Dimensions (mm): Reference X W 6897 67 360 300 6897 68 466 406 Thickness: 1.5mm Leveling brackets ref 6897 88: To raise junction box level from 70 up to 90mm Delivered in set of 4 Dimensions (mm) 5.5mm 14 / 21
3 PRODUCT DETAILS (continued) 8- End cap ref 6897 65/66 - Used to close the end of the trunking - Assembly on the trunking by means of screws Comes with 2 screws M6x12 Reference Use for trunking 6897 65 300x65mm metal 6897 66 405x65mm metal Dimensions (mm): Reference X Y 6897 65 300 65 6897 66 405 65 15 / 21
3 PRODUCT DETAILS (continued) 9- Wiring Accessory Plates Standard Plates compatible with all backboxes. 6896 62 Wiring Accessory Plate - 77mm - blank 6896 63 Wiring Accessory Plate - 154mm - double 6896 65 Wiring Accessory Plate - 77mm - twin unswitched socket 13 A 6896 66 Wiring Accessory Plate - 77mm - twin switched socket double pole13 A 6896 67 Wiring Accessory Plate - 77mm - twin switched socket clean earth13 A 689668 Wiring Accessory Plate - 154mm - 2 twin switched sockets double pole13 A 6896 69 Wiring Accessory Plate - 77mm - twin switched socket staggered double pole 6896 70 Wiring Accessory Plate - 77mm - 2x6C knockouts 6896 71 Wiring Accessory Plate - 77mm - 4x6C knockouts 6896 72 Wiring Accessory Plate - 77mm - 2x1mod Artéor 6896 73 Wiring Accessory Plate - 77mm - 2x2mod Artéor 6896 74 Wiring Accessory Plate - 77mm - 3x2mod Artéor 6896 75 Wiring Accessory Plate - 77mm - 2x6C knockouts wave 6896 76 Wiring Accessory Plate - 77mm - 4x6C knockouts wave 6896 77 Wiring Accessory Plate - 77mm - 2x3mod Artéor 6896 78 Wiring Accessory Plate - 77mm - 2x2mod Artéor wave Dimensions for wiring accessory plates: single plate 237x77mm, double plate237x154mm Single and double Plates are supplied with epoxy power coating Silver Grey colour Wiring accessory plates are delivered with 2 screws M3x8 Designed to be compatible with Cat 6 structured cabling systems. Earth the wiring accessory plates by using the screw on bottom side Earth marking Technical information sockets : - Mechanism Synergy - 250V - Terminal screws - Compact mechanism for easy fitting - British standard1363-2 Note: Staggered Wiring Accessory Plate to avoid interferance of plug cords. 16 / 21
3 PRODUCT DETAILS (continued) 10- Lid & trim Floor box ref 6896 30/31/32/33/40/41/42/43 2 colours are available for lid & trim: - Grey RAL 7031 (for ref 6896 32/33/42/43) - Beige RAL 1019 (for ref 6896 30/31/40/41) The lid is reversible (180 ) to adapt to office fur niture reconfiguration 3 compartments & 4 compartments The lid & trim can be locked (floor box should not be locked when in use) Material for opening handle = Zamak Rigid and flexible cable exits: Maximum cable capacity 4 cables Ø 7mm + 3 cables Ø 11mm Recess = 8mm B A 4.5mm Dimensions (mm): Reference X Y A B 6896 30/31/32/33 280 280 245.5 210 6896 40/41/42/43 357 280 322 210 17 / 21
3 PRODUCT DETAILS (continued) 11- Stainless steel insert ref 6896 92/93 Double tape adhesive x2 to fix the insert on the lid & trim Dimensions (mm): X Y Thickness: 7mm Reference X Y Lid & trim 3 compt 245.5 210 Lid & trim 4 compt 322 210 Cleaning: The exterior should only be cleaned using a cleaner degreaser. 18 / 21
4. TECHNICAL CHARACTERISTICS Here is the full studdy on cabling capacity with 300mm wide flush trunking and 3 compt floor box: - 4 boxes in a raw when we have up to 4 data sockets in a box (on the compartment on the side of the box) 20 cables Ø 8mm - 3 boxes in a raw when we have up to 8 data sockets in a box (4 x 2 compartments) - we shoudn't position the data in the compartment in the middle (no place for cables) 19 / 21
4. TECHNICAL CHARACTERISTICS Here is the full studdy on cabling capacity with 400mm wide flush trunking and 4 compt floor box: If you use on the centre compartment one wave for Power and one wave for data, you don t have place for cables: Power Power Data Data On the center compartment, if you put just one wave for data, you have the place for 20 cables Ø 8mm Power Available for cables Data Data 20 cables Ø 8mm 17 cables Ø 11mm 31 cables Ø 8mm Note: assembly lid and trim support plate on the flush trunking: 20 / 21
4. TECHNICAL CHARACTERISTICS Classification for Flush floor (standard EN 50085-2-2) 6.2 Resistance to impact for installation and application 2.0J 6.3 Minimum storage and transport temperature - 25 C 6.3 Minimum installation and application temperature - 5 C 6.3 Maximum application temperature + 60 C 6.4 Resistance to flame propagation Non-flame propagating 6.5 Electrical continuity characteristic With electrical continuity characteristic (Metal ducting & accessories) 6.6 Electrical insulating characteristic Without electrical insulating characteristic (Metal ducting & accessories) 6.7 Degrees of protection provided by enclosure IP 20 6.9 The system access cover retention With a tool 6.101 Floor treatment for dry-treatment of floor 6.102 Resistance to vertical load applied through small surface area 1500 N* 6.103 Optional classification: resistance to vertical load applied through 3 000 N large surface area Rated voltage (PVC ducting) 500V Protection against mechanical impact IK08 Linear impedance in mω/m of trunking length 5 mω/m *for 4 compartment, resistance to vertical load applied over a small surface area = 750N Composition and functions for Flush floor system: Important: Every 10meters maximum, earth the system (with ref 11188) 11188 11188 Metal trunking and Accessories: CAT N Designation to earth the system 689750 Trunking Yes 689751 Trunking Yes 689636 Lid&Trim support plate 3 compt Yes 689637 689647 Lid&Trim support plate 3 compt Lid&Trim support plate 4 compt Yes Yes Note: earth the wiring accessory plates ( by using the screw on bottom side ) page 16 21 / 21