BME505 - MANUFACTURING TECHNOLOGY II Academic Course Description BHARATH UNIVERSITY Faculty of Engineering and Technology Department of Mechanical Engineering BME505 - MANUFACTURING TECHNOLOGY II Fifth Semester, 2015-16 (Odd Semester) Course (catalog) description To understand the concept of basic engineering mechanism Compulsory : MANUFACTURING TECHNOLOGY II Credit hours : 3 Course Coordinator : Mr. V.P.Durairaj Instructors : Name of the instructor Mr. R. J. Golden Renjith Nimal Mr. R. Hariharan Class handling III nd Year Mech, Sec A, B III nd Year Mech, Sec C Office location SK 001, SK 002 SK 003 Office phone Email (domain:@ bharathuniv.ac.in 9994351938 goldenrenjith.mech@bharathuniv.ac.in 9884918458 hariharan.mech@bharathuniv.ac.in Consultation 9.00 to 9.50 am 10.50 to 11.40 Relationship to other courses: Pre requisites : MANUFACTURING TECHNOLOGY I Assumed knowledge : To understand the concept and basic mechanics of metal cutting, working of standard machine tools such as lathe, shaping and allied machines, milling, drilling and allied machines, grinding and allied machines and broaching. To understand the basic concepts of non-traditional machining processes. Following courses : Automobile Engineering Syllabus Contents : 5 Units Total sessions : 45 Page 1 of 6
Computer usage : nil Professional component General - 0% Basic Sciences - 0% Engineering sciences & Technical arts - 0% Professional subject - 100% Broad area : Manufacturing Technology Test Schedule S.. Test Tentative Date Portions Duration 1 Cycle Test-1 August 1 st week Session 1 to 14 2 Periods 2 Cycle Test-2 September 2 nd Session 15 to 28 2 Periods 3 Model Test week October 2 nd week Session 1 to 45 3 Hrs 4 University Examination TBA All sessions / Units 3 Hrs. Mapping of Instructional Objectives with Program Outcome Familiarize the students with the fundamental concepts of Manufacturing Technology and to highlight of their applications for future carrier Learn about surface finishing process Learn gear and gear manufacturing process Correlates to program outcome H M L A,C,L B F,G,H,I,J A,C,L B F,G,H,I Study about non traditional machining techniques A a Upon completion of this course, the students can able to understand high energy rate forming A,C B,C F,G,H,I Learn the basic concepts of NTM. A,C,L B Learn plastic material and its process A,C,L B F,G,H,I H: high correlation, M: medium correlation, L: low correlation Page 2 of 6
Draft Lecture Schedule Session Unit 1 Surface finishing process Topics Problem Solving (Yes/) 1. Grinding processes 2. Types of grinding machines 3. Work holding devices 4. Grinding wheels and specifications 5. Mounting and balancing of grinding wheel 6. Honing, Super finishing 7. Polishing, Buffing 8. Metal spraying 9. Galvanizing and Electroplating Unit 2 Gear and Gear manufacturing Text / Chapter [T2] chapter - 5, [R1] chapter -3 10. Types of gears and manufacturing processes 11. Gear milling, gear shaping 12. Gear planning, Gear hobbing 13. Gear broaching 14. Gear stamping, 15. Gear rolling, Drawing processes 16. Sintering processes [T2] chapter 6 17. Gear finishing: Gear shaving, Gear grinding 18. Gear lapping, Gear Honing UNIT 3 n-traditional machining processes 19. n-traditional machining techniques 20. Classifications of n-traditional machining Process Parameter, Process capabilities and Applications of Abrasive jet 21. machining Process Parameter, Process capabilities and Applications of Electric Discharge 22. Machining 23. Process Parameter, Process capabilities and Applications of E.D.Wire cutting Process Parameter, Process capabilities and Applications of Electro chemical 24. machining Process Parameter, Process capabilities and Applications of Electron beam [T2] chapter 6, [R1] chapter - 8 25. machining Process Parameter, Process capabilities and Applications of Laser beam 26. machining Process Parameter, Process capabilities and Applications of Abrasive jet 27. machining Ultra sonic machining UNIT 4 High Energy Rate Forming Process (HERF) Page 3 of 6
28. 29. 30. 31. Teaching Strategies Basic concept of High Energy Rate Forming Principle and operation of Explosive forming Process Parameter, Process Capabilities and application of Explosive forming Principle and operation of Electro hydraulic process 32. Process Parameter, Process Capabilities and application of Electro hydraulic 33. process Principle and operation of Electro Magnetic forming process 34. Process Parameter, Process Capabilities and application of Electro Magnetic 35. forming process Principle and operation of Dyna pack machine process 36. Process Parameter, Process Capabilities and application of Dyna pack machine process UNIT 5 Plastic Materials and processes 37. 38. 39. 40. 41. 42. 43. 44. 45. Types of Plastics and Types of Moulding Compression moulding Transfer moulding Injection moulding Blow moulding Film and sheet forming Thermo forming Reinforced Plastics Laminated Plastics The teaching in this course aims at establishing a good fundamental understanding of the areas covered using: Formal face-to-face lectures Tutorials, which allow for exercises in problem solving and allow time for students to resolve problems in understanding of lecture material. Laboratory sessions, which support the formal lecture material and also provide the student with practical construction, measurement and debugging skills. Small periodic quizzes, to enable you to assess your understanding of the concepts. [T2] chapter 4, [R1] chapter 2 [T2] chapter 5,6 [R1] chapter 7 Page 4 of 6
Evaluation Strategies Cycle Test I 5% - Cycle Test II - 5% Model Test - 10% Assignment / Seminar / Online Test / Quiz - 5% Attendance - 5% Final exam - 70% Prepared by : V.P.Durairaj Addendum ABET Outcomes expected of graduates of B.Tech / MECH / program by the time that they graduate: a) The ability to apply knowledge of mathematics, science, and engineering fundamentals. b) The ability to identify, formulate and solve engineering problems. c) The ability to design a system, component, or process to meet the desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability. d) The ability to design and conduct experiments, as well as to analyze and interpret data e) The ability to use the techniques, skills, and modern engineering tools necessary for engineering practice. f) The ability to apply reasoning informed by the knowledge of contemporary issues. g) The ability to broaden the education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context. h) The ability to understand professional and ethical responsibility and apply them in engineering practices. i) The ability to function on multidisciplinary teams. j) The ability to communicate effectively with the engineering community and with society at large. k) The ability in understanding of the engineering and management principles and apply them in project and finance management as a leader and a member in a team. l) The ability to recognize the need for, and an ability to engage in life-long learning. Program Educational Objectives PEO1: PREPARATION: Mechanical Engineering graduates are enthusiastic to provide strong foundation in mathematical, scientific and engineering fundamentals necessary to analyze, formulate and solve engineering problems in the field of Mechanical Engineering. PEO2: CORE COMPETENCE: Mechanical Engineering graduates have competence to enhance the skills and experience in defining problems in the field of Mechanical Engineering and Technology design and implement, analyzing the experimental evaluations, and finally making appropriate decisions. PEO3: PROFESSIONALISM: Mechanical Engineering graduates made competence to enhance their skills and embrace new thrust areas through self-directed professional development and post-graduate training or education. Page 5 of 6
PEO4: PROFICIENCY: Mechanical Engineering graduates became skilled to afford training for developing soft skills such as proficiency in many languages, technical communication, verbal, logical, analytical, comprehension, team building, inter personal relationship, group discussion and leadership skill to become a better professional. PEO5: ETHICS: Mechanical Engineering graduates are morally merged to apply the ethical and social aspects of modern Engineering and Technology innovations to the design, development, and usage of new products, machines, gadgets, devices, etc. BME505 MANUFACTURING TECHNOLOGY - II Course Teacher Signature Mr. R. J. Golden Renjith Nimal Mr. R. Hariharan Course Coordinator Mr. V.P.Durairaj HOD/MECH Page 6 of 6