#_000 RFQ Major Vane to Minor Vane Joint Test ssemblies F RONT EN TEST STN (F.E.T.S.) SETION - SIE F F VERSION G G Number off: omplete ssemblies Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: imensions in mm o H rawn by: esigned by: ate: Joint Test Model - Overview N/ May 0 Oxygen Free u 0 Projection: Model file: Third angle WeldModel_Simple.iam rawing file: WeldModel_Version.idw FETS / ilbao / 0 imensional tolerance: X `0. mm ngular tolerance: `0.~ R, `0,0 0,0 [REF] 0,0 [REF] TOP/OTTOM Wrought High onductivity opper lloy 0 lso known as Oxygen-Free Electronic (OFE). This is a.%pure copper with 0.000% oxygen content. It achieves a minimum % IS conductivity rating. This copper is finished to a final form in a carefully regulated, oxygen-free environment. efined in: UNS - Unified Numbering System STM - merican Society for Testing and Materials Why Oxygen Free? In particle accelerator applications, the release of oxygen (and/or other impurities) can cause undesirable chemical reactions with other materials in the local environment. 0,0 [REF] Four complete assemblies to be made for the following tests: ) Electron beam welding ) Laser welding ) Vacuum brazing ) olting
#_000 RFQ Joint Test ssembly - Major Vane F RONT EN TEST STN (F.E.T.S.),,,0`0,0,0`0,0,, SIE SETION - 0 HOLES: REME Ø,00 +0.0-0.00 x,0 EEP SPOT-FE Ø0 x,0 EEP F F ETIL VNE TIP REGION VERSION G G, REMOVE SHRP EGES rawn by: Joint Test Model - Major Vane Projection: Third angle esigned by: Model file: RFQ_MajorVane_WeldTest_Simple.ipt imensional tolerance: X `0. mm Number off: Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H ate: N/ May 0 Oxygen Free u 0 rawing file: WeldModel_Version.idw FETS / ilbao / 0 ngular tolerance: `0.~,0 R, `0,0,,`0,0 R, `0,0 0,,0,0,0 0,0,0, n,0 THRUxx HOLES:,0 R,0 `0,0 OTTOM HOLES: M x, x 0,0 EEP SPOT-FE Ø0 x,0 EEP,`0,0,0 HOLES: n,0 THRU v n,0 x,0 00,00`0,0 00,0,00,0 0,0, 0,0 [REF] NOTES: FES '' TO E MHINE FLT N OPLNR TO `0.0mm WHERE ONE SIE ONLY IS IMENSIONE SYMMETRY IS SSUME PROTET INTERNL FES & JOINT INTERFES FTER MHINING
#_000 RFQ Joint Test ssembly - Minor Vane F RONT EN TEST STN (F.E.T.S.) SIE SETION,0`0,0,0`0,0 F F ETIL VNE TIP REGION VERSION HOLES: M x, x 0,0 EEP,0 SPOT-FE Ø0 x,0 EEP G G Number off: Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H rawn by: esigned by: ate: Joint Test Model - Minor Vane N/ May 0 Oxygen Free u 0 Projection: Model file: Third angle RFQ_MinorVane_WeldTest_Simple.ipt rawing file: WeldModel_Version.idw FETS / ilbao / 0 imensional tolerance: X `0. mm ngular tolerance: `0.~,`0,0 R, `0,0 0,,0 0,0,0 [REF],0 R,0 `0,0 HOLES: REME Ø,00 +0.0-0.00 x,0 EEP SPOT-FE Ø0 x,0 EEP,`0,0,00 OTTOM 0 00,00`0,0,00 00,0 0,0,0 NOTES: FES '' TO E MHINE FLT N PRLLEL TO `0.0mm WHERE ONE SIE ONLY IS IMENSIONE SYMMETRY IS SSUME PROTET INTERNL FES & JOINT INTERFES FTER MHINING
#_000 F RONT EN TEST STN (F.E.T.S.) ETIL SLOTS IN MJOR VNE SIE ETIL Radiused braze paste slot,00 WIE x,00 EEP Machined with Ømm ball nosed cutter SETION - Minor Vane slots for vacuum braze paste: On OTH Minor Vane parts: machine slot ONLY. Major Vane slots for vacuum braze paste: On one Major Vane part ONLY: machine slots. E,0 E, ETIL F F VERSION G G rawn by: Joint Test Model - raze Slot etail esigned by: Model file: WeldModel_Vacraze.iam imensional tolerance: X `0. mm N/ rawing file: WeldModel_Version.idw PLN ate: May 0 Version number: ilbao FETS / ilbao Oxygen Free u 0 / 0 ngular tolerance: `0.~ Number off: complete assemblies Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H R,0,0 R,0,0 SLOTS IN MINOR VNES Radiused braze paste slot,00 WIE x,00 EEP Machined with Ømm ball nosed cutter,00,0
#_000 INIUM SELING TEST - EN FLNGE (VUUM) HOLES: n,0 THRU' THIKNESS INIUM SELING TEST - EN FLNGE F RONT EN TEST STN (F.E.T.S.) HOLES: n,0 THRU' THIKNESS,0,,0,,0,0 0 0 HMFER ORNERS X HMFER ORNERS X F F - G G,0,00 +0,00-0,,0 rawn by: Indium Sealing Test - End Flanges Projection: Third angle esigned by: Model file: WeldTestEndFlange.ipt imensional tolerance: X `0. mm Number off: each Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H ate: N/ th June 0 I. lark, HEP workshop 0 opper rawing file: WeldModel_Version.idw Front End Test Stand / 0 ngular tolerance: `0.~,0 0,0 0,,,0,0 SKIM FE FLT TO `0,0mm FTER VUUM RZE SKIM EITHER FE FLT TO `0,0mm [STOK] [STOK],0,0 NOTES: ) OFF ) SEE FILE: WeldTestEndFlange.igs ) large holes to suit Oerlikon Leybold N0KF flange (PRT ) NOTES: ) OFF ) SEE FILE: WeldTestEndFlange_lank.igs
#_000 INIUM SELING TEST - ENTRE GROOVE F RONT EN TEST STN (F.E.T.S.),0 FE FE 0,0 ETIL,0 ( : ),0 -, SIE SETION E-E F F ETIL ( : ) G 0, G - rawn by: Indium Sealing Test esigned by: Model file: IndiumTestPiece.ipt imensional tolerance: X `0. mm ate: th May 0 SIE SETION NOTES: I. W. lark Front End Test Stand opper ) MTERIL: OPPER / 0 ngular tolerance: `0.~ ) MHINE FE '' (INIUM GROOVE FE) FLT Number off: + + Hole centres: `0.0 mm ) OFF Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H ) GROOVTILS IN FILE: IndiumTest_Offset.igs N/ rawing file: WeldModel_Version.idw HOLES: n, THRUxx Mx - H THRU xx HOLES: n, THRUxx HOLES:, STOK SIZE, STOK SIZE 0 0, R0, NOTES: ) MTERIL: OPPER ) MHINE FE '' (INIUM GROOVE FE) FLT ) OFF ) GROOVTILS IN FILE: IndiumTest_entred.igs n, THRUxx HOLES:, STOK SIZE,0 SIE SETION NOTES: ) MTERIL: OPPER ) MHINE ONE FE FLT ) OFF ) SEE FILE: IndiumTest_losing.igs INIUM SELING TEST - LOSING PLTE INIUM SELING TEST - OFFSET GROOVE 0,0 FE Slot designed to create fill area of 0.mm^ i.e. to suit Ø.00 mm Indium wire 0, R0,
#_000 INIUM VUUM SELING TEST - GROOVE HLF FRONT EN TEST STN (F.E.T.S.) OUTSIE FE INSIE FE HOLES: HOLES: M X,0 EEP n, THRU' THIKNESS EQUI-SPE 0N, P... 0,00`0,0 c 0,0 f 0.0 _000_EndView.igs NOTES: ) MTERIL: OPPER _000_OutsideFaceView.igs ) PRT FROM GROOVE - PRTS GROOVE N UNGROOVE RE INENTIL ) OFF E OUTSIE FE E F F, G G 0,0 INSIE FE rawn by: Indium Vacuum Test Projection: Third ngle esigned by: Model file: IndiumTestVacuumModel_NoEndFeatures.ipt imensional tolerance: X `0. mm N/ rawing file: WeldModel_Version.idw NOTES: ate: th June 0 ) MTERIL: OPPER HEP workshop, I. lark Front End Test Stand ) PRT FROM GROOVE - PRTS GROOVE N opper 0 / 0 ngular tolerance: `0.~ UNGROOVE RE INENTIL Number off: each Hole centres: `0.0 mm ) OFF Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: imensions in mm o H ) SURFES '' TO E FLT & OPLNR TO `0,0mm n0,0 n,0 0 [STOK],00`0,0 n, 0,0 c 0,0 f 0.0,0 R0,0 _000_InsideFaceView.igs 0,0,0 0,,`0,0, ) SURFES '' TO E FLT & OPLNR TO `0,0mm 0,0`0,0 INIUM VUUM SELING TEST - UNGROOVE HLF REESS,0 EEP,0,0,0,0
HOLES: M X,0 EEP EQUI-SPE ON Ø,00 P... #_000 INIUM VUUM SELING TEST - SSEMLE F RONT EN TEST STN (F.E.T.S.) OERLIKON LEYOL PRT # SLOT OTH ENS _000_EndView.igs ETIL INIUM VUUM SELING TEST - EN ETILS, HOLES: Ø, THRU' THIKNESS EQUI-SPE ON Ø,00 P... HMFER 0, X SLOT ETILS RE INENTIL TO THOSE SHOWN ON WG _000 SIE SETION - SIE SETION ETIL SSEMLY PROEURE:. egrease grooved half from dwg # _000. Place Mx0 bolts through holes.. Locate Ø,00mm Indium wire in grooves.. arefully lower un-grooved half onto Indium.. dd nuts and washers.. Tighten nuts progressively until copper faces touch.. Machine end faces flat.. Machine tapped end holes.. Machine end Indium grooves.. Fit end M x 0 studs.. egrease assembly.. Lay Indium into end slots - QN: an it be done vertically?. Fit end flanges.. Tighten until faces meet.. Fit top and bottom N0F flanges.. Vacuum test at RL. F F G G FE rawn by: Indium Vacuum Test esigned by: Model file: IndiumTestVacuumModel_Undressed.iam imensional tolerance: X `0. mm _000_EndFlange.igs N/ rawing file: WeldModel_Version.idw,0 ate: th June 0,0 HEP workshop Front End Test Stand Number off: complete assembly Hole centres: `0.0 mm Scale: o not scale rawing number: I_HEP_PJS_FETS 000 H Notes: - imensions in mm o H opper + S/Steel / 0 ngular tolerance: `0.~ n,00,0,00-0, +0,00,0 INIUM VUUM SELING TEST - EN FLNGE NOTES: ) MTERIL: STINLESS STEEL ) OFF
#_000 SELING FE,, mm Ø INIUM VUUM SELING TEST Grooved Half off SELING, FE, mm Ø INIUM VUUM SELING TEST Ungrooved Half off ISOMETRI ) rill off n x deep holes*.,,0`0,0 INIUM GROOVTIL ' ' Operations: ) Mill mm from each end Y. ) Mill mm from faces X. ) Mill Indium groove. ) Mill air relief groove. ) Extend recesses to,mm. Operations: ) Mill mm from each end Y. ) Mill mm from faces X. ) Extend recesses to,mm.,0,0 - n,0 THRU' THIKNESS F F INIUM GROOVTIL ' ' G G 0,0`0,0 rawn by: Indium Vacuum Test esigned by: Model file: IndiumTestVacuumModel_mmWire.ipt imensional tolerance: X `0. mm, N/ rawing file: WeldModel_Version.idw, ate: st November 0 Version number: 0,00 I. lark, HEP workshop Front End Test Stand, SIE Stated per part / 0 ngular tolerance: `0.~, Number off: Modification of existing Hole centres: `0.0 mm 0,00 Scale: o not scale rawing number: I_HEP_PJS_FETS_000 H Notes: Trial of mm diameter Indium wire imensions in mm o H ast luminium Tooling Plate R,00 `0,0 0,0`0,0 f 0.0 c 0.0 X X X X ISOMETRI,0,0 c 0,0 f 0.0 Y c 0,0 f 0.0 Y b 0.0 X-Y b 0.0 X-Y opper SIE opper SELING FE HOLES: ISOMETRI mm Ø INIUM VUUM SELING TEST End flange off Y Y Y Y,0 0,0,0 IR RELIEF GROOVE,0,0,0 0,0,0 * SIE R,00 `0,0,00,,0,0`0,0,,,,
#_00 mm Ø INIUM UTTING GUIE Straight mm Ø INIUM UTTING GUIE off S S,,0 +0, - 0,00 0 0 TOP rawn by: Indium Vacuum Test - mm cutting guides esigned by: Model file: IndiumuttingJig.iam imensional tolerance: X `0. mm ate: N/ th Nov 0 I. lark, HEP workshop rawing file: WeldModel_Version.idw Front End Test Stand l alloy or brass / 0 ngular tolerance: `0.~ Number off: each type F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 Notes: imensions in mm o -,0 R 0 0,0 TOP TOP n, n,,,,,0 +0, - 0,00 luminium alloy or brass Quantity: off luminium alloy or brass Quantity: off utting guides shown on steel rule
#_00 'O' RING VUUM SELING TEST Grooved Half off 'O' RING VUUM SELING TEST End flange off HOLES: n,0 THRU' THIKNESS,, ISOMETRI 0,00,, 0,0 - USTOM ME SQURE RING GROOVTIL ' ' F F G G Ø,0mm 'O' RING GROOVTIL ' ' Number off: Hole centres: `0.0 mm Scale: rawing number: H Notes: imensions in mm o H rawn by: esigned by: ate: Projection: Model file: ondedoringtest.ipt rawing file: WeldModel_Version.idw Version number: / 0 imensional tolerance: X `0. mm ngular tolerance: `0.~ n,0 n,0,,00,,, ISOMETRI, EXTR STEP IS LEFT OVER FETURE FROM PREVIOUS TEST,0 F RONT EN TEST STN (F.E.T.S.), MOIFITION OF EXISTING TEST PIEE
#_00 'O' RING ONING JIG ST LUMINIUM TOOLING PLTE off PLN,0,0 SIE rawn by: esigned by: 'O' Ring onding Jig Projection: Model file: Third angle ondingjig.ipt imensional tolerance: X `0. mm ate: N/ th ecember 0 I lark, HEP workshop rawing file: WeldModel_Version.idw Front End Test Stand Number off: F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS_00 Notes: ast alu tooling plate / 0 ngular tolerance: `0.~ imensions in mm o - R,0 0 Ø,0 ISOMETRI Ø, THRU THIKNESS F RONT E N TEST S TN (F.E.T.S.) ETIL ''
F E 0 LMPING R MTERIL: STEEL (SOMETHING STIFF) QUNTITY: OFF IMENSIONS RE FLEXILE MUST PSS ETWEEN KF0 FLNGES 0, #_00, 00 00 M x LONG STUING, RS PRT NO. 0- OFF n THRU' THIKNESS HOLES: M x 00 LONG STUING, SSEMLIES VITON RING SUPPLIE Y PR (PRESTON) LT Version number: 0th January 0 ate: ontact: Notes: Scale: p.savage@imperial.ac.uk o not scale - (Work) +00()0 rawing number: Number off: rawing file: N/ I. W. lark, HEP workshop Stated per part Model file: WeldModel_Version.idw Projection: esigned by: imensions in mm Hole centres: Surface finish: ngular tolerance: X.XX X.X imensional tolerance: X ISOMETRI (Mobile) +00() 0 I_HEP_PJS_FETS 00 complete assembly / 0 Front End Test Stand WeldModel_ORing.iam 'O' Ring Test - Overview Third angle o `0.0 mm. microns `0. ~ `0. mm `0. mm `0. mm F RONT E N TEST S TN (F.E.T.S.) rawn by: SSEMLY OVER 'O' RING TEST F E
#_00 PLN PROTET VNE SURFES ISOMETRI ISOMETRI,0, 'O' RING GROOVE ETIL '' TO SUIT Ø, ±0, VITON 'O' RING OR RS PRT NO. -, E 0,0 E 0,0 0,0 00,0, 0,0 rawn by: 'O' Ring Test - Major Vane esigned by: Model file: RFQ_MajorVane_WeldTest_ORingGroove.ipt imensional tolerance: X `0. mm ate: N/ 0th January 0 I. lark, HEP workshop rawing file: WeldModel_Version.idw Front End Test Stand Number off: F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 Notes: Oxygen Free opper / 0 ngular tolerance: `0.~ imensions in mm o - 0,0 OFF: RILL & TP EN HOLES MILL TWO 'O' RING GROOVES MTERIL: OXYGEN FREE OPPER OFF: RILL & TP EN HOLES MTERIL: OXYGEN FREE OPPER,0,00 HOLES: RILLE & TPPE M x 0,0 EEP 0..,0,0 0,0 R 0, 0,0 R 0,0,, 0,0 0, 'O' RING TEST MJOR VNE F RONT E N TEST S TN (F.E.T.S.)
#_00 F RONT E N TEST S TN (F.E.T.S.) ISOMETRI OFF: MILL ONE 'O' RING GROOVE MTERIL: OXYGEN FREE OPPER PLN PROTET SELING FES PROTET VNE SURFES. 0. 'O' RING GROOVE ETIL '' TO SUIT n, `0, VITON 'O' RING OR RS PRT NO. - rawn by: 'O' Ring Test - Minor Vane 'O' RING TEST MINOR VNE Number off: F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 esigned by: ate: Notes: N/ 0th January 0 I. lark, HEP workshop Oxygen Free opper Model file: RFQ_MinorVane_WeldTest_ORingGroove.ipt rawing file: WeldModel_Version.idw Front End Test Stand / 0 imensional tolerance: X `0. mm ngular tolerance: `0.~ imensions in mm o -,,0,00 0,0 R 0,0 0,0 R 0,,0,0
#_00 - ( : ) SELING FE ISOMETRI 'O' RING TEST OPPER EN PLTES off - PLIN off - WITH N0KF VUUM FLNGES Hole Table HOLE XIM YIM ESRIPTION,, 0,0,0 - ( : ), 00,00 n,0 THRUxx,00, n,0 THRUxx,00,00 n,0 THRUxx rawn by: esigned by: 'O' Ring Test - End Flanges Projection: Model file: Third angle WeldTestEndFlange.ipt imensional tolerance: X `0. mm Number off: each type F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 ate: Notes: N/ th January 0 I. lark, HEP workshop opper rawing file: WeldModel_Version.idw Front End Test Stand / 0 ngular tolerance: `0.~ imensions in mm o - R, R,,0 SIE SETION 0,0, SKIM FE UNTIL FLT SURFE ROUGHNESS <. MIRONS FINL THIKNESS NOT IMPORTNT R, R, VITON FLT RING GROOVE SURFE ROUGHNESS < 0. MIRONS R, R,,0 0,0, SELING FE SIE SETION ISOMETRI Hole Table HOLE XIM YIM ESRIPTION,00,00 n,0 THRUxx,00,0 n,0 THRUxx, 0,00 n,0 THRUxx,00 0,00 n,0 THRUxx,00 0,00 n,0 THRUxx -,00,00 n,0 THRUxx -,00, n,0 THRUxx -, 00,00 n,0 THRUxx -,00 0,00 n,0 THRUxx -,00 0,00 n,0 THRUxx -, 0,00 n,0 THRUxx -,00,0 n,0 THRUxx -,00,00 n,0 THRUxx R, R, SKIM FE UNTIL FLT SURFE ROUGHNESS <. MIRONS FINL THIKNESS NOT IMPORTNT VITON FLT RING GROOVE SURFE ROUGHNESS < 0. MIRONS FRONT EN TEST STN (F.E.T.S.), 0,0,,0
#_00 'O' RING TEST EN FLNGE VITON RING off PR (Preston) Ltd Quotation P 0/ SIE 0 rawn by: 'O' Ring Test - End Flange Viton Ring esigned by: Model file: EndFlangeORing.ipt imensional tolerance: X `0. mm ate: N/ th January 0 PR (Preston) Ltd rawing file: WeldModel_Version.idw Front End Test Stand Number off: F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 Notes: Viton / 0 ngular tolerance: `0.~ imensions in mm o - R R 0 [REF] R R PLN FRONT EN TEST STN (F.E.T.S.)
#_00 K FRONT 'O' RING TEST ONING JIG OFF MTERIL: LU LLOY, REF, REF j 0, HOLES, /ORE IM,0 X,0 EEP SLOTS,0 WIE SIE THRU' THIKNESS,, 0,0,, /ORTIL '' rawn by: 'O' Ring Test - onding Jig esigned by: Model file: ondingjig.ipt imensional tolerance: X `0. mm Number off: F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 ate: Notes: N/ 0th January 0 I. lark, HEP workshop lu alloy rawing file: WeldModel_Version.idw Front End Test Stand / 0 ngular tolerance: `0.~ imensions in mm o - R, R,,0 [REF] GROOVPTH,0 0,0 0,0,,, R, R,,, [REF],,,0, *,,, ISOMETRI 0,0 F RONT E N TEST S TN (F.E.T.S.) * MTERIL THIKNESS NOT VERY IMPORTNT
#_00 'O' RING TEST MJOR VNE & MINOR VNE MOIFITIONS FRONT EN TEST STN (F.E.T.S.) HOLES M X 0, - H X,0 MIN EEP TP RILL,0 EEP - ( : ) ( : ),0,0,00`0,0,00`0,0 ( : ) - ( : ),0,0 rawn by: 'O' Ring Test - Vane modifications esigned by: Model file: RFQ_MajorVane_WeldTest_ORingGroove.ipt imensional tolerance: X `0. mm Number off: N/ F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 00 ate: Notes: N/ th May 0 I. lark, HEP workshop OF rawing file: WeldModel_Version.idw Front End Test Stand / 0 ngular tolerance: `0.~ imensions in mm o -,00 HOLES M X 0, - H X,0 MIN EEP TP RILL,0 EEP,0,0,00`0,0,00`0,0 ITION OF TPPE HOLES FOR OTH MJOR VNES N OTH MINOR VNES. TPPE HOLES WILL ENLE TEST OF SSEMLY LIGNMENT LOKS.
#_000 SIE SETION - ( : ) R, R,,0 0,0 R, R,,0 0,0 PROEURE ) Place assembly vertically on surface plate ) lign vane internal surfaces to best position by eye and by touch ) lamp together and check alignment ) lamp to milling machine bed ) Machine top face until it completely cleans up REESS 0, EEP ) Machine 0, deep recess ) Turn over - protect machined surface ) Repeat steps, and F RONT E N TEST S TN (F.E.T.S.) rawn by: 'O' Ring Test - ssembly End Recesses esigned by: Model file: WeldModel_ORing_Undressed.iam imensional tolerance: X `0. mm 'O' RING TEST SSEMLY EN REESSES Number off: complete assembly F Hole centres: `0.0 mm F Scale: o not scale rawing number: I_HEP_PJS_FETS 000 ate: Notes: N/ th May 0 I. lark, HEP workshop OF rawing file: WeldModel_Version.idw Front End Test Stand 0 / 0 ngular tolerance: `0.~ imensions in mm o