Transformerless Buck-Boost Converter with Positive Output Voltage and Feedback

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Transformerless Buck-Boost Converter with Positive Output Voltage and Feedback Aleena Paul K PG Student Electrical and Electronics Engineering Mar Athanasius College of Engineering Kerala, India Babu Paul Professor Electrical and Electronics Engineering Mar Athanasius College of Engineering Kerala, India Siny Paul Associate Professor Electrical and Electronics Engineering Mar Athanasius College of Engineering Kerala, India Abstract A transformerless buck-boost converter with simple structure is obtained by inserting an additional switched network into the traditional buck-boost converter. Compared with the traditional buck-boost converter, its voltage gain is quadratic of the traditional buck-boost converter. It can operate in a wide range of output voltage, that is, the proposed buckboost converter can achieve high or low voltage gain without extreme duty cycle. Moreover, the output voltage of this transformerless buck-boost converter is common-ground with the input voltage, and its polarity is positive. The two power switches of the buck-boost converter operate synchronously. The operating principles of the buck-boost converter operating in continuous conduction s are presented. A new buckboost converter is presented by providing a feedback to the converter. By this, constant output voltage can be maintained under varying load conditions in both buck and boost operation. The PSIM(POWER SIM) simulations are provided to compare and validate the effectiveness of the buck-boost converters. A prototypecircuit is constructed. Microprocessor dspic30f2010 is used to generate the control pulses. Keywords BLDC (Brushless DC), Discontinuous Inductor Current Mode (DCM), Voltage Source Inverter (VSI) I. INTRODUCTION Switching power supply is the core of rn power conversion technology, which is widely used in electric power, communication system, household appliance, industrial device, railway, aviation and many other fields. As the basis of switching power supply, converter topologies attract a great deal of attention and many converter topologies have been proposed. Buck converter and boost converter have the simple structure and high efficiency. However, due to the limited voltage gain, their applications are restricted when the low or high output voltage are needed. The voltage bucking/boosting converters, which can regulate output voltage under wider range of input voltage or load variations, are popular with the applications such as portable electronic devices, car electronic devices, etc. The traditional buckboost converter with simple structure and high efficiency, as we all know, has the drawbacks such as limited voltage gain, negative output voltage, oating power switch, meanwhile dis- continuous input and output currents. The other three basic non-isolated converters, Cuk converter, Sepic converter and Zeta converter which also have the peculiarity to step-up and step-down voltage, have been provided. However, the limits of the voltage gain along with other disadvantages in Cuk, Sepic, and Zeta converters are also nonignorable. Typical PWM DC-DC converters include the well-known buck, boost, buck-boost, Cuk, Zeta, and Sepic. With proper reconfiguration, these converters can be represented in terms of either buck or boost converter and linear devices, thus, the buck and boost converters are named BCUs[2]. The PWM converters are, consequently, categorized into buck and boost families. With this categorization, the small signal ls of these converters are readily derived in terms of h parameter (for buck family) and g parameter (for boost family).using the proposed approach, not only can one find a general configuration for converters in a family, but one can yield the same small-signal ls as those derived from the direct state-space averaging method. Additionally, ling of quasi-resonant converters and multi resonant converters can be simplified by adopting this approach[2]. Interleaved non-isolated high step-up DC/DC converter consists of two basic boost cells and some diode-capacitor multiplier (DCM) cells as needed. Because of the DCM cells, the voltage conversion ratio is enlarged and the extreme large duty ratio can be avoided in the high step-up applications. Moreover, the voltage stress of all the power devices is greatly lower than the output voltage. As a result, lowervoltage-rated power devices can be employed, and higher efficiency can be expected. Since the two basic Boost cells are controlled by the interleaving method, which means the phase difference between the two pulse width modulation (PWM) signals is 180⁰ and the input current is the sums of the two inductor currents, the input current ripple is decreased and the size of the input filter could be reduced, which make it a suitable choice in the photovoltaic power generation system and hybrid electric vehicles, etc. But their operating, converter structure and control strategy are complicated[4]. 656

The transformerless buck-boost converter is obtained by inserting an additional switched network into the traditional buck-boost converter. The main merit of the proposed buckboost converter is that its voltage gain is quadratic of the traditional buck-boost converter so that it can operate in a wide range of output voltage, that is, the proposed buck-boost converter can achieve high or low voltage gain without extreme duty cycle. Moreover, the output voltage of this new transformerless buck-boost converter is common-ground with the input voltage, and its polarity is positive[1]. both the inductor L 1 and the inductor L 2 are demagnetized, and both the charge pump capacitor C 1 and the output capacitor C O are charged. b)operating Principles As shown in fig-2, there are two s, that is, 1 and 2, in the new transformerless buck-boost converter when it operates in CCM operation. Mode 1 between time interval (NT<t<(N+D)T). Mode 2 between time interval ((N+D)T<t<(N+1)T). This paper proposes a new transformerless buck boost converter with a feedback to obtain constant output voltage regardless of varying load conditions. And it works with simple operating s. The complete system is simulated in PSIM and hardware section of the converter is done. I. TRANSFORMERLESS BUCK-BOOST CONVERTER WITH POSITIVE OUTPUT VOLTAGE AND FEEDBACK Fig-1: Proposed converter A new transformerless buck-boost converter is obtained by inserting an additional switched network into the traditional buck-boost converter. The main merit of the proposed buckboost converter is that its voltage gain is quadratic of the traditional buck-boost converter so that it can operate in a wide range of output voltage, that is, the proposed buck-boost converter can achieve high or low voltage gain without extreme duty cycle. Moreover, the output voltage of this new transformerless buck-boost converter is common-ground with the input voltage, and its polarity is positive. a) Converter Structure The circuit configuration of the new transformerless buckboost converter is shown in fig-1. It consists of two power switches (S 1 and S 2), two diodes (D 1 and D O), two inductors (L 1 and L 2), two capacitors (C 1 and C o), and one resistive load R. Power switches S 1 and S 2 are controlled synchronously. According to the state of the power switches and diodes, some typical time-domain waveforms for this new transformerless buck-boost converter operating in CCM are displayed in fig- 2, and the possible operation states for the proposed buck-boost converter are shown in figures 3 and 4. Figure 3, it denotes that the power switches S 1 and S 2 are turned on whereas the diodes D 1 and D O do not conduct. Consequently, both the inductor L 1 and the inductor L 2 are magnetized, and both the charge pump capacitor C 1 and the output capacitor C O are discharged. Figure 4, it describes that the power switches S 1 and S 2 are turned off while the diodes D 1 and D O conduct for its forward biased voltage. Hence, Fig-2: Typical Time-Domain Waveforms for the Buck-Boost Converter Operating in CCM. Mode 1(NT<t<(N+D)T) Mode 1 is during the time interval (NT<t<(N+D)T). During this time interval, the switches S 1 and S 2 are turned on, while D 1 and D O are reverse biased. From fig-3, it is seen that L 1 is magnetized from the input voltage Vin while L 2 is magnetized from the input voltage V in and the charge pump capacitor C 1. Also, the output energy is supplied from the output capacitor C O. Thus, the corresponding equations can be established as, V L1= V in...(1) V L2= V in + V C1...(2) Fig-3: Equivalent circuit of the buck-boost converter in 1 657

Mode 2[t 1 t 3 ] ((N+D)T<t<(N+1)T) State 2 is during the time interval ((N+D)T<t<(N+1)T). During this time interval, the switches S 1 and S 2 are turned off, while D 1 and D O are forward biased. From fig- 4, it is seen that the energy stored in the inductor L 1 is released to the charge pump capacitor C 1 via the diode D 1. At the same time, the energy stored in the inductor L 2 is released to the charge pump capacitor C 1, the output capacitor C O and the resistive load R via the diodes D O and D 1. The equations of the state 2 are described as follows V L1= -V C1...(3) V L2= -(V C1+V O)...(4) Table-1: Simulation Parameter Parameter V in f s Value 18V 20kHz D 0.4-0.6 L 1 L 2 1mH 3mH C 1 10µF C 2 20µF a) Simulation Model Fig-5 shows the image of simulation circuit of the new transformerless buck-boost converter. It consists of two power switches (S 1 and S 2), two diodes (D 1 and D o), two inductors (L 1 and L 2), two capacitors (C 1 and C o), and one resistive load R. Power switches S 1 and S 2 are controlled synchronously. Fig-4: Equivalent circuits of the buck-boost converter in 2. If applying the voltage-second balance principle on the inductor L 1, then the voltage across the charge pump capacitor C 1 is readily obtained from equations (1) and (3) as V C1={D/(1-D) }V in...(5) Here, D is the duty cycle, which represents the proportion of the power switches turn on time to the whole switching cycle. Similarly, by using the voltage-second balance principle on the inductor L 2, the voltage gain of the proposed buck-boost converter can be obtained from equations (2), (4), and (5) as M=V O/V in = (D/(1-D)) 2...(6) From equation (6), it is apparent that the proposed buck-boost converter can step-up the input voltage when the duty cycle is bigger than 0.5, and step-down the input voltage when the duty cycle is smaller than 0.5. Fig-5: PSIM Model of Transformerless Buck-Boost Converter with Feedback b) Simulation Results Fig-6 shows the time-domain waveforms of the output voltage V OUT, the charge pump capacitor voltage V C1 and the driving signal V SIG. II. SIMULATION MODEL AND RESULTS The circuit of the new transformerless buck-boost converter is simulated using the PSIM software to confirm the aforementioned analyses. Circuit parameters chosen are shown in the table. Fig-6: PSIM simulations for the buck-boost converter operating in step-up 658

Fig-7: PSIM simulations for the buck-boost converter operating in step-up Fig-7 shows the currents of the two inductors L 1 and L 2, and the driving signal V SIG for the new transformerless buckboost converter operating in step-up when the duty cycle is 0.6. Since the two power switches conduct synchronously, only one driving signal V SIG is chose. From fig-7, one can obtain that the charge pump capacitor voltage V C1 is within (25.8V, 27.5V), the output voltage V O is within (40.4V, 40.1V), the inductor current I L1 is within (0.07A, 0.3A), and the inductor current I L2 is within (0.36A, 0.52A). Also, the ripples of the inductor current ΔI L1 and the inductor current ΔI L2 are 0.23A and 0.16A, respectively. Additionally, the ripples of the two capacitors ΔV C1 and ΔV CO are 1.7V and 0.3V, respectively. From the design equations[1] the theoretical results are V C1=27V, V OUT =40.5V, I L1=0.34A, I L2=0.68A, ΔI L1=0.54A, ΔI L2=0.45A, ΔV C1=2V, ΔV CO=0.4V, respectively. For the proposed buck-boost converter operating in stepdown when the duty cycle is choosing as 0.4. Fig-8 displays the time-domain waveforms of the output voltage V OUT, the charge pump capacitor voltage V C1 and the driving signal V SIG Fig-9 shows the currents of the two inductors L 1 and L 2, and the driving signal V SIG. It is clearly seen that the charge pump capacitor voltage V C1, the output voltage V OUT, the inductor current I L1, and the inductor current I L2 are within (11.6V,12.32V), (7.77V, 8.00V), (-0.27A, 0.03A) and(0.36a, 0.52A), respectively. Also, the ripples of the inductor current 4I L1 and the inductor current 4I L2 are 0.3A and 0.16A, respectively. And, the ripples of the two capacitors ΔV C1 and ΔV CO are 0.72V and 0.23V, respectively. Similarly, the theoretical calculations from the design equations are V C1=12V, V OUT=8V, I L1=-0.15A, I L2=0.44A, ΔI L1=0.36A, ΔI L2=0.2A, ΔV C1=0.89V, ΔV CO=0.27V, separately. Fig-8: PSIM simulations for the buck-boost converter operating in step-down Fig-9: PSIM simulations for the buck-boost converter operating in step-down Table-2: Comparison between the converters Transformerless Buck-Boost Converter Transformerless Buck-Boost Converter with Feedback No. of switches 2 2 No. of diodes 2 2 No. of inductors 2 2 No. of capacitors 2 2 Output voltage ripple (Buck ) Output voltage ripple (Boost ) ±0.135V ±0.2V ±0.115V ±0.15V Table 2 shows the comparison between the two converters, transformerless buck-boost converter[1] and transformerless buck-boost converter with feedback, output voltage ripple is decreased by 55 percentage in the boost and 14.8 percentage in the buck. III. EXPERIMENT SETUP AND RESULTS Hardware setup is done in a Printed Circuit Board (PCB). Control circuit and power circuit are implemented in two PCBs. Here dspic30f2010 is used for generating a pulse of constant switching frequency and duty ratios. The components list for the hardware is given in table 3. 659

Table-3: Prototype Components Components Specification Input Voltage 12V Output Voltage 40V/8V Switching Frequency 20kHz Diode Byq28e200e MOSFET IRF840 Inductors(L 1 & L 2) 1mH & 3mH Capacitor(C 1) 10µF Output Capacitor(C O) 20µF Controller dspic30f2010 Driver IC TLP250 the converter in buck operation is shown in fig-12. Figure 12(a),(b),(c) respectively shows the output voltage for load 30Ω,20Ω and 40Ω. Hardware setup is done i.e the converter section. Experimental setup is shown in fig-10.sections in the hardware is rounded and marked separately. a) Converter without feedback Pulse for buck operation is shown in fig-11(a). Pulse for boost operation is shown in fig-11(b). The frequency is 20kHz. The output voltage of the transformerless buck boost converter varies with changing load. The load is varied using rheostat. Load change from 20 to 40 ohm is provided in the buck. The voltage varies from 6.45V to 7.5V. The output voltage of Fig -12: Output Voltage varying with load -buck operation The output voltage of the converter in boost operation is shown in fig-13. Load change from 120Ω to 180Ω ohm is provided in the boost. And the voltage varies from 21V to 21.5V.Figure 13(a),(b),(c) respectively shows the output voltage for load 150Ω, 120Ω and 180Ω. Fig -10: Experimental set up Fig -13: Output Voltage varying with load -boost operation Fig -11: (a)pulse for buck operation D=0.4(b)Pulse for boost operation D=0.6 b) Converter with feedback A feedback is provided to the transformerless buck boost converter. So that the output voltage remains constant irrespective of load conditions. Rheostat is provided as the load. 660

IV. CONCLUSION Transformerless buck-boost converter is simulated using PSIM and analyzed. It is obtained by inserting an additional switched network into the traditional buck-boost converter. Transformerless buck-boost converter possesses the merits such as high step-up and step-down voltage gain, positive output voltage, simple construction and simple control strategy. Hence, the proposed buck-boost converter is suitable for the industrial applications requiring high step-up or step-down voltage gain. The converter operate in a wide range of output voltage without using extreme duty cycles. It provides enough gain within the duty ratio 0.4-0.6. It has simple operating s. In order to make the output voltage constant irrespective of load conditions a feedback is provided. Fig -14: Output Voltage constant -buck operation Output voltage for the buck operation is shown in fig- 14. Figure 14(a),(b),(c) respectively shows the output voltage for load 30Ω, 20Ω and 40Ω. From the figure it is clear that the output voltage is constant irrespective of the load change. Output voltage is 7.55V Output voltage for the boost operation is shown in fig-15. Figure 15(a),(b),(c) respectively shows the output voltage for load 150 Ω,120 Ω and 180 Ω. From the figure it is clear that the output voltage is constant irrespective of the load change. The output voltage is 16.7V REFERENCE [1] Shan Miao and Faqiang Wang, "A New Transformerless Buck-Boost Converter with Positive Output Voltage", IEEE Trans. Industrial Electronics, vol.30, no.4, Feb 2016. [2] T. F. Wu, and Y. K. Chen, "Modeling PWM DC-DC converters out of basic converter units ", 2008 IEEE Trans. Power Electron.", vol. 13, no. 5, pp.870-881, Sep 1998. [3] F. L. Luo, and H. Ye, "Positive output cascade boost converters ", IEE Proc. Electr. Power Appl., vol. 151, no. 5, pp.590-606, Sep 2004. [4] C. T. Pan, C. F. Chuang, and C. C. Chu, "A novel transformerless interleaved high step-down conversion ratio DCDC converter with low switch voltage stress", IEEE Trans. Ind Electron., vol. 61, no. 10, pp. 5290-5299, Oct 2014. [5] D. Maksimovic, and S. Cuk, "Switching converters with wide DC conversion range, IEEE Transactions on Industry Applications", vol. 6, no. 1, pp.2236-2241, May. 2012. [6] K. I. Hwu, and T. J. Peng, "A novel buck boost converter combining KY and buck converters", IEEE Trans. Power Electron, vol. 27, no. 5, pp. 2236-2241, May 2012. [7] A. Ajami, H. Ardi, and A. Farakhor, "Design, analysis and implementation of a buck boost DC/DC converter", IET Power Electron., vol. 7, no. 12, pp. 2902-2913, Dec 2014. [8] R. Y. Kim, and J. S. Lai, "Aggregated ling and control of a boost-buck cascade converter for maximum power point tracking of a thermoelectric generator", Appl. Power Electron. Conf. Expos, pp.1754-1760, Feb. 2008. [9] B. Axelrod, Y. Berkovich, and A. Ioinovici, "Switchedcapacitor/switched-inductor structures for getting transformerless hybrid DC-DC PWM converters", IEEE Trans. Circuits Syst. I. Reg. Papers, vol. 55, no. 2, pp.687-696, March 2008. Fig -15: Output Voltage constant -boost operation 661