ALIGNER SEAM JOINER FLSH-X3-WTW FINISH PLATE FLSH-X1 FINISH PLATE ER 3-WTW FINISH PLATE 1?4" SHEET METAL SCREW APERTURE GAUGE FINISH PLATE REG3-X2 FINISH PLATE REG3-X1 FINISH PLATE REG3-X6 FINISH PLATE -X3-WTW REMOVAL TOOL TROFFER CLAMP REMOVAL TOOL TROFFER CLAMP 1?4" SHEET METAL SCREW APERTURE GAUGE EM LIGNER FILLER SEAM JOINER 6-32 X PHIL HEAD PAN SCREW 8-32 X PHIL PAN HEAD SCREW BODY JOINER 1?4" SHEET METAL SCREW APERTURE GAUGE REMOVAL TOOL TROFFER CLAMP #10 x.1875 SMS #8 x.25 SMS REM PARTS (SHIPPED SEPARATELY) ALIGNER SEAM JOINER REMOVAL TOOL PARTS LIST ALIGNER SEAM JOINER 6-32 X PHIL HEAD PAN SCREW 8-32 X PHIL PAN HEAD SCREW BODY JOINER NO. PART NO. DESCRIPTION 1 100-00090-02 Wall Rail Extrusion 2 87806 Bracket Assembly 3 73321 Housing Aligner Spline 4 100-00047-14 8-32 x 3/ Hex Head Self Tap Screw 5 29513 Aligner Spline 6 100-00286-14 6-32 x 3/16 Phil Pan Head Screw 7 77029 Finish Plate Flush / All WTW 8 105375 Finish Plate Reg 1 9 83841 Finish Plate Reg 3 10 100-00148-14 10-3/16 Hex Head SMS 11 See Order Lens 12 82484 Lens Removal Tool 13 100-00086-14 #6 x 3/ Phil Pan Tek Screw DOES NOT SHIP ASSEMB WTW FINISH PLATE REG3-X3-WTW FINISH PLATE REFLECTOR REMOVAL TOOL X7 FINSIH PLATE - REG1 #10 x.1875 SMS #8 x.25 SMS X7 FINSIH PLATE - REG3 GENERAL NOTES 1?4" SHEET METAL SCREW REMOVAL TOOL TROFFER CLAMP #10 x.1875 SMS #8 x.25 SMS MOUNTING 1. Wall-to-Wall Fixtures must terminate at wall (No end trims). 2. Individual fixtures not intended for row mounting. 3. Fixtures, mounting system, and seam hardware must be hung prior to ceiling REFLECTOR drywall. REMOVAL TOOL WTW FINISH PLATEREG3-X6 FINISH PLATE 4. Refer to table for minimum wall structure and recommended finished wall dimensions. FLSH REG1 REG3 Min Wall Structure Height 9 11 ALIGNER SEAM JOINER Min Exposed/Finished Wall Height 2 3 5 All dimensions are above ceiling line. REG3-X2 FINISH PLATE REG3-X6 FINISH PLATE REG3-X2 FINISH PLATE REG3-X6 FINISH PLATE CROSS SECTIONS REG3-X3-WTW FINISH PLATE REG3-X2 FINISH PLATE Support Wire (By Others) RAIL MOUNTING REG3-X1 FINISH PLATE Support Wire (By Others) RAIL MOUNTING Support Wire (By Others) RAIL MOUNTING Minimum 5 Recommended EXPOSED 2 1/ From Ceiling Line 3 7/ Aperture 4 1/2 Ceiling Opening 5 7 9 Minimum 6 Recommended 4 4 Deep Regress 4 EXPOSED 4 1/2 Ceiling Opening FLUSH REG1 REG3 3 1/ From Ceiling Line 3 7/ Aperture 1 At Dim. Shown FLSH-X1 FINISH PLATE REG3-X3-WTW FINISH PLATE 6 11 Minimum (See Note #4) 8 Recommended 5 1/ From Ceiling Line EXPOSED 3 7/ Aperture 4 1/2 Ceiling Opening 3 Deep Regress 10 At Dim. Shown FLSH-X3-WTW FINISH PLATE FINISH PLATE REG3-X2 FINISH PLATE REG3-X1 FINISH PLATE REG3-X6 FINISH PLATE REG3-X3-WTW 1 of 7
TO (WTW) / LIGHT POCKET (LP) MOUNTING LIGHT POCKET (LP) INDIVIDUAL: ROW DIRECTION: INSTALL FROM LEFT TO RIGHT Ceiling Opening = Fixture Length + 5/ FIXTURE 24 36 4 72 96 DIM A 24 ⅝ 36 ⅝ 48 ⅝ 72 ⅝ 96 ⅝ LIGHT POCKET (LP): Ceiling Opening = Row Length + 5/ TO (WTW): Row length will be 1/2 shorter than wall to wall dimension ROUGH-IN DIMENSIONS: 5 1/2 1/2 K.O. 6 5 REFLECTOR SAFETY: Location Access Plate 7/ K.O. 3 1/2 Safety Cable Reflector In order to ensure the trim covers the drywall cuts, the straightness and accuracy of the cutout must be within the specified tolerance. 4 5/- 4 1/2 CEILING CEILING FIXTURE A FIXTURE B CEILING FIXTURE B FIXTURE C 2 of 7
INSTALLATION 1. Install wall rails for length of fixture / row. (Figures 1 & 2.) 2. Remove reflectors. 3. Place overhead mounting brackets into top wall rail and secure to fixture using 1/4-20 x 1 1/2 screw and washer. Fixture mounting clip should sit in bottom wall rail. (Figure 3 & 4.) 4. Make all wiring connections through access plate. (Figure 5.) 5. Replace reflectors. 6. Install joiner hardware as needed. (See page 4.) 7. Install drywall. Drywall cutout information as shown. (See page 2.) FIXTURE INSTALLATION DETAIL: RAIL DETAIL: FIGURE 1. FIGURE 2. Wall Rails Wall rails shall be installed coplanar with each other. Maximum deviation is 1/16 over 24 (0.1 Deg) screws by others Ensure that trim is leveled with ceiling Wall rails shall be installed parrallel with each other as well as the ceiling line. Maximum deviation is 1/16 over 24 (0.1 Deg) FIGURE 3. FIGURE 4. FIGURE 5. Bracket Clip 1/4-20 x 1 1/2 Screw Wall Fixture Clip Wall Rails 3 of 7
ROW MOUNTING 1. Install (2) housing aligner splines per seam and secure to housing using 8-32 x 3/ screws (Figure 6A & 6B). 2. Slide (2) aligner/ seam joiners into trim at the seam and secure to trim using 6-32 x 3/16 Phil Pan Screw (Figure 7). For last fixture in row, the seam joiner can be slid out of the way,then back into place after fixture is installed. 3. Install finish plates at start and end of row and secure to housing using (2) #10 x 3/16 sheet metal screws (Figure 8). 4. Refer to filler kit instructions to field trim filler kits (where used). 5. Last lens in row to be field trimmed to size. FIGURE 6A. FIGURE 6B. FIGURE 7. FIGURE 8. 4 of 7
FILLER KIT TOOLS REQUIRED Power Sheers Grinder Tin Snips INSTALLATION 1. Determine FILLER location & measure length of filler needed (Mark cut line around housing) Filler Measure from last fixture to end of row, then subtract TO To right Filler Measure from last fixture to ceiling opening, subtract 5/16 for X3/X7 Filler Measure from last fixture to connector Reg 3 Filler Shown LIGHT POCKET PATTERN Filler housing marked for cutting FILLER KIT BODY MARKED FOR CUTTING 2. Disassemble FILLER Kit & Remove Reflector from previous row End END PLATE Plate Wall Clips MOUNTING (Perimeter) CLIPS Body BODY T-S T-Brackets Driver DRIVER Reflector Bracket REFLECTOR MOUNTING Trim TRIM Wire Tabs (X1) WIRE TABS (X1) Reflector REFLECTOR FLUSH SHOWN, SAME STEPS FOR REG 3 REV DESCRIPTION DATE WARNING: Ground fixture in accordance with local and national electrical codes. Failure to do so may result in serious SHEET: personal CHECK: injury. GENERAL NOTES: UNLESS OTHERWISE SPECIFIED 1- MATERIAL : 2- ALL ROUNDS AND FILLETS TO BE.030 RAD. 3- TOLERANCE :.XX = ±.010,.XXX = ±.005 4- ALL ANGLES TO BE ±.5 5- FINISH : This drawing is the property of Prudential Lighting Products Inc., and is transmitted in confidence. Neither receipt nor possession confers or transfers any rights to reproduce use, or disclose, in whole or in part data contained herein for any purpose without the written permission of Prudential Lighting Products Inc. Due to continuing product improvement efforts, Prudential Lighting Products Inc. reserves the right to change manufacturing processes without notice. DISK No.: SCALE: DRAWN BY: VAULT 9/22/2015 PRUDENTIAL LTG. 1774 EAST 21ST St., LOS ANGELES, CA 90058 WWW.PRULITE.COM 1 OF 2 FINISH: MATERIAL: APPR: PART NUMBER: PROJECT: DESCRIPTION: 5 of 7
FILLER KIT 3. Measure Trim and Mark for Cutting LIGHT POCKET TO & PATTERN DISCARD DISCARD MEASURE REQUIRED LENGTH MEASURE REQUIRED LENGTH 4. Cut and discard Filler Housing DO NOT CUT FILLER REFLECTOR* DISCARD * FOR SPECIAL SITUATIONS, THE 2 FILLER REFLECTOR MAY BE PROVIDED WITH LESS THAN 2 OF BOARD. IN THIS CASE, TRIM THE REFLECTOR TO THE BOARD THIS WILL NOT APPLY TO MOST INSTALLATIONS 5. Assemble Filler Kit with Driver & Trim (Do Not install Reflector with arrays) 6. Install filler into ceiling & connect wiring #6 Tek Screw #6 TEK SCREW Use USE AS as Template TEMPLATE WHEN FIELD DRILLING when Field Drilling End END PLATE Plate Body BODY T-S T-Brackets Driver DRIVER A Trim TRIM WIRE TABS (X1) Wire Tabs (X1) Use USE SCORING Scoring ON on HOUSING AS GUIDES Housing FOR FIELD as DRILLING/ Guides for SCREWS Field Drilling/Screws NOTE: Reflector will protrude, cut end of the filler housing DISK No.: SCALE: This drawing is the property of Prudential Lighting Products Inc., and is transmitted in confidence. Neither receipt nor possession confers or transfers any rights to reproduce use, or disclose, in whole or in part data contained herein for any purpose without the written permission of Prudential Lighting Products Inc. Due to continuing product improvement efforts, Prudential Lighting Products Inc. reserves DRAWN BY: VAULT 9/22/2015 PRUDENTIAL LTG. SHEET: 2 OF 2 FINISH: MATERIAL: 1774 EAST 21ST St., LOS ANGELES, CA 90058 CHECK: APPR: PART NUMBER: 6 of 7 PROJECT: DESCRIPTION:
FILLER KIT 7. Install spacer on reflector in previous housing 8. Install Filler Reflector above previous Housing Reflector DO NOT CUT REFLECTOR OR BOARDS #8-32 Nylon Spacer #8-32 x 5/ flathead machine screw 9. Slide Reflector Plate OUT and UP One Spot to secure Reflector to Previous Housing 10. Screw Reflector into last Bracket of Previous Housing Slide our reflector mounting plate Adjust height on reflector mounting plate NOTE FOR D1R: Remove larger reflector bracket from previous fixture and replace with the smaller reflector bracket from the cut end of the filler housing Slide reflector mounting plate back in FILLER Filler REFLECTOR Reflector PREVIOUS Previous FIXTURE'S fixture s REFLECTOR reflector D1/D1G Reflector Plate D1R Reflector Bracket FILLER Filler Fixture FIXTURE CUT AWAY DETAIL CUT AWAY DETAIL OR SEAM OF SEAM PREVIOUS Previous fixture FIXTURE 11. Complete wiring, install lens 7 of 7 DISK No V