A) B) C) D) E) F) G) H) STEP 1 PRIOR TO INSTALLATION Bushwacker only approves installing the fl ares according to these written instructions with the hardware provided. WARNING: Failure to install according to these instructions will invalidate the warranty. This includes, but is not limited to using alternative installation methods, hardware, or materials. DO NOT USE: Loctite, SuperGlue, or similar products on the hardware or the fl ares. Fit: Verify the fi t of the fl ares to vehicle. (Some fi ling, sanding, or cutting may be necessary to ensure proper fi t). Painting: (Optional) if paint is desired it must be done prior to installing fl ares on vehicle. Clean outer surface with a good grade degreaser. DO NOT USE LACQUER THINNER OR ENAMEL REDUCER AS A DEGREASER. Wipe outer surface thoroughly with a tack rag prior to paint. Application of plastic adhesion promoter for ABS plastic as per your paint system manufacturer s recommendations is required. Paint fl ares using a high quality enamel, or polyurethane automotive paint. If painting edge trim (not recommended), use a fl ex additive. Performance: Using larger Tires may increase the area required to turn the vehicle. Some Tire/Rim combinations may require lowering bump stops and or installing steering stops to prevent tire from contacting fl are. Exhaust System: Modifi cations may be necessary to maintain a minimum 4 clearance between fl ares and exhaust pipes. (Exhaust gases should not vent directly onto fl ares) Metal Protection: All exposed fasteners and bare metal should be treated with rust resistant paint BEFORE installing fl ares. Spray inner fender wells with undercoating AFTER fl are attachments have been completed. Decals: Flares may interfere with existing decals on vehicle. If you wish, remove decals prior to installation of fl ares. Care & Cleaning: Bushwacker fender fl ares are built to last; any detergent you use to wash your vehicle is suffi cient to clean the fl are. Do not use any harsh abrasive detergents. Included in Hardware Kit: 1. 2. 4. 5. 6. Jeep Pocket Style Extended Coverage Fender Flares Pair Part #10044-02 Rev-13 1/27/2016 For complete fitment info visit : www.bushwacker.com TOOLS FOR EASY INSTALLATION: Pry Tool/Trim Tool Flat Head Screwdriver 10mm Socket Electric Drill 5/16 Drill Bit Soft Wiping Cloth Isopropyl Alcohol Grease Pencil Hack Saw #2 Phillips Screwdriver Masking Tape Vise Grips Awl T-45 Torx Bit & Driver Socket Ratchet NOTE: These instructions involve cutting parts of the vehicle. It is important to read all instructions prior to cutting and installing of flares. PLEASE READ: Dirt and debris can become lodged between the fender fl ares and the vehicle s fenders, causing scratching and paint wear from vibration. Lund International is not responsible for any damage, and the installation of our fender fl ares is done with the buyer s understanding that this scratching and paint wear may occur. LIMITED LIFETIME WARRANTY AGAINST ANY MANUFACTURING DEFECTS To claim a warranty, you must provide Proof of Purchase. 7. 8. 9. 16 pcs 10. 12 pcs 16 pcs 16 pcs 16 pcs 22 pcs 14 pcs 136 inches 140 inches
Components List: Driver Side Fender Flare Passenger Side Fender Flare Passenger Side Inner Piece Driver Side Inner Piece STEP 2 - EDGE TRIM INSTALLATION NOTE: Edge trim (GP1-0008) will be installed on the FLARES only, not the inner pieces. A. Peel two to three inches of red vinyl backing away from Edge Trim (GP1-0008) tape. Applying the adhesive side of the edge trim to the inner side of the fl are, affi x the edge trim to the top edge of the fl are (the portion that comes in contact with the vehicle). B. Press edge trim into place along the top edge of the fl are in one-foot increments, pulling red vinyl backing free as you continue to work your way around the top edge of the fl are. Factory Flare Removal Procedures (Driver s Side): 1 2 Using a pry tool, pliers, or a fl at head screwdriver, remove six plastic fasteners from inside of splash shield. Starting at front of fl are, pull fi rmly to release fl are and splash shield from fender, working your way to the back. You will hear popping noises as clips release. It is okay if clips break, they will be discarded.
3 4 Using a pry tool or fl at head screwdriver, remove any plastic clips that have remained in fender. Use a drill with a 5/16 bit to drill through six plastic rivets along edge of fl are/splash shield. Discard the fl are, but retain the splash shield. NOTE: It is helpful to angle the drill while drilling the rivets Flare Installation Procedures (Driver s Side): 5 6 Clean fender area thoroughly with a soft clean cloth. 7 Make sure gimp (GP1-0002) and inner fl are are clean. Peel 2 of liner from gimp (pin shape). Carefully position gimp as uniformly as possible along radius as shown, peeling liner as you go. Gimp can be repositioned as needed. NOTE: It is better for gimp to be slightly below radius rather than above. 8 When positioning gimp (GP1-0002) on narrow end of rear, fold fl at edge of gimp over the edge of the part. (Gimp will continue over entire length of part.) After gimp is properly placed, press to adhere properly and cut ends fl ush with ends of inner fl are.
9 10 Position Inner Flare Piece on fender, aligning existing 5/16 holes in Inner Flare Piece with holes in fender. Install supplied Plastic Push Retainers (RV1-P006) (9 places). Push Retainer locations. 11 12 Install supplied Threaded Clips (NU1-0017), with the thread side in, over holes in Inner Flare Piece (8 places). Threaded Clip locations. 13 14 On backside of splash shield, use a utility knife to trim two plastic ribs fl ush with splash shield surface. Use a fl at head screwdriver to spread supplied #14 U-Clips (NU1-0013) for ease of installation.
15 16 Install supplied #14 U-Clips (NU1-0013) over existing holes in splash shield (5 places). Flat side will be visible once splash shield is reinstalled. #14 U-Clip locations. NOTE: The rearmost hole will NOT have a clip. 17 18 Position splash shield in wheel well, and install two supplied Panel Retainers (RV1-P008) in upper pockets using a pushing-twisting motion. Install four supplied Panel Retainers (RV1-P008) through splash shield and into vehicle body as shown. 19 20 Position Flare over Inner Flare Piece. Slide a supplied.700 Washer (WA1-0012) onto a supplied Torx Screw (SW1-0041). Start Screws/Washers through pocket holes in fl are and into Threaded Clips installed in Step 11 (8 places) starting at the front and working your way to the back. DO NOT TIGHTEN.
21 22 Install supplied Truss Head Screws (SW1-0057) through holes in wheel well and into #14 U-Clips installed in Step 15 (5 places). Truss Head Screw Locations. 23 24 Holding the splash shield fi rmly, drill through rearmost hole in fl are and through the splash shield using a 5/16 bit. Remove three rear most screws installed in Step 20. 25 26 Pull the splash shield out from behind fl are and install a supplied #14 U-Clip over hole drilled in Step 23. This hole will be located slightly above existing hole in splash shield. Replace splash shield, and install a supplied Truss Head Screw (SW1-0057) through rearmost hole in fl are and into clip installed in Step 25. Reinstall three pocket screws removed in Step 24.
27 Ensure fi t, and tighten all screws.