ASOLA - THETA I F E D ISTRUZIONI DI MONTAGGIO FITTING INSTRUCTIONS INSTRUCTIONS DE MONTAGE INSTRUCCIONES DE MONTAJE MONTAGEANLEITUNG IMPBAT08-2 - Rev. 00
"THETA" FITTING INSTRUCTIONS SUB-FRAME Correct walling work (parallelism and perpendicularity of the sub-frame) will make all the subsequent door fitting and adjustment operations easier. FLUSH WITH THE INTERNAL PLASTER PLASTER LINE Passage size sub-frame 920 Brick to brick sub-frame 020 IN THE MIDDLE OF THE WALL OUTSIDE P L A S T E R LINE min 70 Passage size sub-frame 920 Brick to brick sub-frame 020 OUTSIDE INSTALLATION SUB-FRAME IMPORTANT: THE SUB-FRAME MUST BE FLUSH WITH THE FINISHED FLOOR The sub-frame can be installed in two ways: A - Make holes for walling the clamps. A2 - Install with frame bolts. WITH CLAMPS: Fix the clamps as per fig. A A WITH BOLTS: M0 x 20 mm A2 8 IMPBAT08-2 - Rev. 00
REMOVING THE SPACERS Turn with pliers or tongs in both directions until the spacers () held on by tack welds are removed. NO CHECKING THE DELIVERED PRODUCT Fig. B - The fitter and his assistant should open the package carefully and check that all the necessary parts are present: - 2 Theta frame slots with self-locking nuts M8-2 bases + under-slot cover - 8 threaded plates and countersunk head bolts M8x30 - cylinder 60 mm with keys - fixing plate for cylinder and 2 pins M - under-washer + Ghibli2 washer, with thumbturn knob - 2 fixing screws + 2 expansion bolts - Theta bar with 2 bolts M8x20 - Theta outside handle with 6x6x20 key - 2 Theta central large washers Ø70 mm - 2 hinge cover caps Fig. B FITTING THE THETA FRAME SLOTS - Insert the Theta frame slots (2), fitted with threaded pins, in the holes present on the frame (), and fix them with self-locking nuts ISO 700 M8 (3). - Couple the under-slot base (, see fig. D) to the bolts () screwed into the middle of the front of the frame and pull the bolt () lightly with a 0 mm adjustable spanner. IMPBAT08-2 - Rev. 00 9
INSTALLING THE FRAME AND THE DOOR LEAF Fig. C - Insert the threaded plates (3) in the U bolts () fig. C. Install the frame on the sub-frame and screw in the standard M8x30 screws () fig. C2. Insert the door leaf on the hinges. 3 C 3 C2 Fig. C 3 LOCK WITH CYLINDER WARNING This lock is provided with a burglar-proof system with locking of the latch bolts. This system is activated in the event of an attempt to extract the cylinder with force, with the lock closed (with latch bolts protruding). All the cylinder fitting (first installation or lock change) and testing operations must be carried out with the lock open (with latch bolts retracted) to avoid activating the locking system. If this is not done, the lock will irreversibly lock in the closed position. Gardesa will not accept any complaints if these instructions have not been followed. USE AND MAINTENANCE OF THE CYLINDER - Fully insert the key. Do not force the key and do not exert twisting movements on it during insertion or extraction. Extract the key at the end of every opening/closing operation. 2 - Do not use foreign bodies or non-original keys to operate the cylinder. 3 - Never use the key to pull or push the door. 20 IMPBAT08-2 - Rev. 00
8 6 SECURITY CYLINDER INSTALLATION Unscrew the pins () and remove the fixing plate (3) leaving the anti-drill protection (7) in its housing. Screw and tighten the hex screw () on the cylinder (2) from the inside and insert the cylinder in its housing in the lock. Insert the fixing plate (3) from the inside of the lock with the pin () direct towards the hexagonal head screw (). Insert the fixing screws () with their bolts (6) and fix the anti-drill defender (7). Screw on the nylon plate (8) with screws (9) and fit the plate cover (0) and the knob () with the allen screw provided. 0 9 3 2 7 Insert the screws (9) in these holes TEST ALL THE KEYS WITH THE DOOR OPEN OUTSIDE HANDLE INSTALLATION Fit the large washer () on the bush (2). Insert the 6x6x20 key (3) in its seat on the pin of the handle () and insert from the outside to the inside in the hole of the central mechanism, taking care to centre the indicated slot () according to the direction of opening. 2 3 Left opening door Pin Right opening door IMPBAT08-2 - Rev. 00 2
INSIDE HANDLE INSTALLATION 3 2 Fit the large washer () on the bush (2). Fit the bar (3) on the pin of the outside handle and, using a mm hex key, fix it with the two screws UNI 933 M8x20 () that will screw into the threaded hole present on the pin. Pin BAR TRAVEL LIMIT Fig. D Position the under-slot bases () as shown in figure D, adjust the height until they brush against the bar in horizontal position. Then fix them by tightening the bolt () with a 0 mm spanner. Hinge side Right opening door INSIDE VIEW Lock side Lock side Left opening door Hinge side 22 IMPBAT08-2 - Rev. 00
ADJUSTING THE HINGES Horizontal adjustment X. Using a hex key, slacken screws B and C, tighten or slacken the grub screws present in holes E and F with mm spanner, and lastly re-tighten screws B and C. WARNING: For correct adjustment, never slacken screws A and D. Try to unscrew/screw the screws evenly by keeping count of the number of turns. Each turn of grub screws E and F corresponds to a movement of approx mm. Height adjustment Y with grub screw and lock grub screw. Slacken the lock grub screw with mm spanner and unscrew or screw the grub screw underneath with mm spanner. Each turn corresponds to a movement of approx mm. When you have finished making the adjustment, tighten the mm lock grub screw again. Axis Z adjustment. Slacken the screws M6 with mm hex key, re-position the leaf and then tighten the screws. FRAME LEAF A E B C D F IMPBAT08-2 - Rev. 00 23
FINAL ADJUSTMENTS D - Turn the fixing screws () to make the frame plumb. D Fig. D D2 - Adjust the door latch by adjusting the plate () horizontally until there is no play at all with the door closed. D2 SCREWS HINGE CAPS INSTALLATION After adjusting the door, apply the two caps (8) for covering the hinges as per fig. E. If necessary, use a small flat blade screwdriver to help the cap into its seat. Fig. E 8 2 IMPBAT08-2 - Rev. 00
ADJUSTING THE MOBILE DROP SILL To adjust the mobile drop sill, turn the screw () that protrudes from the hinge side of the door leaf, with door fully open. Turning clockwise reduces the pressure on the floor. Turning anticlockwise increases the pressure on the floor. INSERTING THE GARDESA BADGE - Identify the hole for inserting the "Gardesa" badge on the frame (lock side) at about. metres from the floor. 2 - "A": hole for inserting the "Gardesa" badge. 3 - Turn the badge towards you (so that you can read the trademark) and align it with the hole it is to go in. - Insert the badge until it is fully in the hole. IMPORTANT The plastic film protecting the panels MUST BE REMOVED after installation. IMPBAT08-2 - Rev. 00 2
"ASOLA" FITTING INSTRUCTIONS SUB-FRAME Correct walling work (parallelism and perpendicularity of the sub-frame) will make all the subsequent door fitting and adjustment operations easier. FLUSH WITH THE INTERNAL PLASTER P L A S T E R LINE Passage size sub-frame 920 Brick to brick sub-frame 020 IN THE MIDDLE OF THE WALL OUTSIDE P L A S T E R LINE min 2 Passage size sub-frame 920 Brick to brick sub-frame 020 OUTSIDE SUB-FRAME INSTALLATION IMPORTANT: THE SUB-FRAME MUST BE FLUSH WITH THE FINISHED FLOOR The sub-frame can be installed in two ways: A - Make holes for walling the clamps. A2 - Install with frame bolts. WITH CLAMPS: Fix the clamps as per fig. A A WITH BOLTS: M0 x 20 mm A2 26 IMPBAT08-2 - Rev. 00
N.B. - The Asola sub-frame has radial upper corners. The walling work must follow the radial shape of the sub-frame. REMOVING THE SPACERS Turn with pliers or tongs in both directions until the spacers held on by tack welds are removed. NO The fitter and his assistant should open the package carefully and check that all the necessary parts are present: - 8 threaded plates and countersunk head bolts M8x30 - Set of double bit keys - 2 hinge cover caps FRAME AND THE DOOR LEAF INSTALLATION Fig. C - Insert the threaded plates (3) in the U bolts () fig. C. Install the frame on the sub-frame and screw in the standard M8x30 screws () fig. C2. Insert the door leaf on the hinges. Fig. C 3 C 3 3 C2 IMPBAT08-2 - Rev. 00 27
ADJUSTING THE HINGES Horizontal adjustment X. Using a hex key, slacken screws B and C, tighten or slacken the grub screws present in holes E and F with mm spanner, and lastly re-tighten screws B and C. WARNING: For correct adjustment, never slacken screws A and D. Try to unscrew/screw the screws evenly by keeping count of the number of turns. Each turn of grub screws E and F corresponds to a movement of approx mm. Height adjustment Y with grub screw and lock grub screw. Slacken the lock grub screw with mm spanner and unscrew or screw the grub screw underneath with mm spanner. Each turn corresponds to a movement of approx mm. When you have finished making the adjustment, tighten the mm lock grub screw again. Axis Z adjustment. Slacken the screws M6 with mm hex key, re-position the leaf and then tighten the screws. FRAME LEAF A E B C D F 28 IMPBAT08-2 - Rev. 00
REPLAY DOUBLE BIT LOCK To guarantee maximum security, the box of replay keys has been sealed at source (Fig. ). If it has been tampered with, call the supplier. Fig. NOTE: In the case of an exhibition door, the coding with owner's keys will be carried out by GARDESA. OPTIONAL ACCESSORIES TEMPORARY BUILDING KEY Follow the procedures below: - First coding of the lock, for putting the temporary building key into service. - Changing the coding of the lock, for putting the final keys into service. FINAL ADJUSTMENTS D - Turn the fixing screws () to make the frame plumb. Fig. D D D2 SCREWS D2 - Adjust the door latch by adjusting the plate () horizontally until there is no play at all with the door closed. ADJUSTING THE MOBILE DROP SILL To adjust the mobile drop sill, turn the screw () that protrudes from the hinge side of the door leaf, with door fully open. Turning clockwise reduces the pressure on the floor. Turning anticlockwise increases the pressure on the floor. IMPBAT08-2 - Rev. 00 29
HINGE CAPS INSTALLATION After adjusting the door, apply the two caps (8) for covering the hinges as per fig. E. If necessary, use a small flat blade screwdriver to help the cap into its seat. Fig. E 8 INSERTING THE GARDESA BADGE - Identify the hole for inserting the "Gardesa" badge on the frame (lock side) at about. metres from the floor. 2 - "A": hole for inserting the "Gardesa" badge. 3 - Turn the badge towards you (so that you can read the trademark) and align it with the hole it is to go in. - Insert the badge until it is fully in the hole. 30 IMPBAT08-2 - Rev. 00
REMOVING THE DOOR FURNITURE TO RECODE THE REPLAY NUCLEOS a a a a Inside tank Inside handle Using tapered nose pliers, unscrew the screws "a", carefully remove the inside handle and the inside tank. After you have recoded the nucleos, reassemble all the parts. IMPORTANT NOTICE: - All the coding change operations Fig. 2 must be carried out with the door open as per fig. 2. dead-bolts latch - Use a flat blade screwdriver not more than mm wide (Fig. 3). Fig. 3 max mm - During this operation, do not force the coding change pin or the key beyond the stop position (Fig. ). Fig. coding change pin - During rotation (Fig. ), the coding change pin must be kept pressed down until it stops. Fig. IMPBAT08-2 - Rev. 00 3
CODING CHANGE The reprogramming operation must be carried out by means of the OLD KEY TO BE REPLACED and only Fig. 6 with an original key. Check that the coding change pin is in key code the vertical position (Fig. ). - Check that the new key has the same code as the key to be replaced (Fig. 6). 2 - Remove the plate of the handle (advised) or remove the cap on the plate to access the coding change pin (Fig. ). With the door open (Fig. 2) insert, from the outside, the old key to be replaced, turn it in the opening direction until the latch is fully retracted and hold it in traction. 3 - Holding the key in the aforesaid position, press and turn the coding change pin with the screwdriver (Fig. 3) in the lock closing direction (Fig. 7 and Fig. 8) until it stops but without forcing. When you remove the screwdriver, make sure the coding change pin does not stay pressed down but returns to its initial position. Extract the old key. Fig. 7 Fig. 8 neutral position for left opening door neutral position for right opening door - Insert the NEW KEY from the outside of the door leaf and turn it in the lock opening direction until the latch is retracted and hold it in traction. With the screwdriver (Fig. 3), press and turn the coding change pin (Fig. ) into the vertical position (Fig. ). - Turn the new key in the closing direction and check that it opens and closes correctly. NUCLEO REPLACEMENT Remove the old nucleos, take off the plate of the inside handle and unscrew the screws (d), open the sealed box containing the new nucleos (a) and position it in its seat (b) in the lock (c) with a key inserted (so that the nucleos does not fall inside the door Fig. 9 c leaf), and fix it with the b screws (d). See Fig. 9. a TEST ALL THE KEYS WITH THE DOOR OPEN d 32 IMPBAT08-2 - Rev. 00