. crealco E L I T E ELITE HORIZONTAL PRODUCT MANUAL 2013 Wispeco (Pty) Ltd, All Rights Reserved Revision: November 2013
. crealco E L I T E INDE Legal Disclaimer 3 Profile Identification 4 Hardware Identification 5 Size Limitation Guide 6 Typical Configurations 7 Fixing Details 8 Interlockers & Meeting Stiles Limitation Chart 1000Pa Windload Double Track 2 Panel 9 1500Pa Windload Double Track 2 Panel 10 2000Pa Windload Double Track 2 Panel 11 1000Pa Windload Double Track 4 Panel 12 1500Pa Windload Double Track 4 Panel 13 2000Pa Windload Double Track 4 Panel 14 Cross Sectional Detail Cutting Sizes 15-16 Showing H/D Interlocker 17 Showing Configuration 18 Outer Frame Component Assembly Detail 19 Sash Frame Component Assembly Detail With Lock 20 Sash Frame Component Assembly Detail With Catch and Keep 21 Detail of Bottom Roller 22 Sidelight Bottom Rail Casement 30.5 23 Casement 28 24 Meeting Stile Machining Detail 25 Machining Detail for Sill Drainage 26-29 Assembly of Head & Sill Rail 30 Assembly of Side Light Adaptor Casement 28 31 Casement 30.5 32 Casement 38 33 Fitting of Sill Extension for A2 & A3 34 Jamb Rail Machining Detail 35 Lock Stile Machining Detail 36 Interlock Machining Detail 37 Latch Assembly Detail 38 Anti-Lift Block Assembly Detail 39 Setting Block Location 40 This manual must be read in conjunction with the Installation, Cleaning and Maintenance Document, BEE Certificates and the Performance Certificates for the relevant system. The manual must also be used in conjunction with the design and cutting list from the latest version of StarFront. PAGE 2
. crealco E L I T E LEGAL DISCLAIMER All information, recommendations or advice contained in this documentation is given in good faith to the best of Wispeco s knowledge and is based on current procedures in effect. Since the actual use of this documentation by the user is beyond the control of Wispeco, such use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation. Great care has been taken to ensure that the information provided is correct. Wispeco will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred. All mechanical joints must be sealed with a Wispeco approved joint sealer. Laminated glass must not stand in water. All drawings in the Wispeco Documentation are shown NOT to scale. Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed. The use of anti-magnetic stainless steel screws and pop rivets is recommended to reduce galvanic corrosion in harsh environments. The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted. Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual. All glass used within Wispeco products must comply with SAGGA regulations. By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer. PAGE 3
PROFILE IDENTIFICATION 67.00 67.00 ELITE FRAME HEAD W31079 ELITE FRAME SILL W55169 54.00 70.30 ELITE SASH TOP & BOTTOM W31082 ELITE FRAME JAMB W31080 32.50 52.50 ELITE INTERLOCKER W55168 ELITE HEAVY DUTY INTERLOCKER W55167 50.00 56.30 ELITE LOCK STILE W55166 ELITE MEETING STILE ADAPTOR W57148 PAGE 4
HARDWARE IDENTIFICATION HANDLE EH01NAT - NATURAL EH01PWT - WHITE EH01PBK - BLACK HANDLE CATCH & KEEP EHKEEP NON-RETURN VALVE EHVALVE 8x30 P/HEAD POSI S/S SCREW STPPS830 ROLLER HOUSING EHHOUSE ROLLER ONLY EHROLL CAM CATCH EHCCATCH MINI FLUSH PULL HANDLE EH254PBK - BLACK EH254PWT - WHITE 6.70 FINPILE FP67900300FG 12.00 DRAUGHT ECLUDER ANTI LIFT ALSOO5P STOPPER WITH SCREW VS001P+STPPS820 DRAINAGE COVER BDC001P CHANNEL H33 JC15005 6.38mm PAGE 5
SIZE LIMITATION GUIDE Sash Width Sash Height MAIMUM SASH WIDTH = 750mm MAIMUM SASH HEIGHT = 1500mm (SEE LIMITATION CHARTS) PAGE 6
TYPICAL CONFIGURATIONS CONFIGURATION O EQUAL PANE CONFIGURATION O UNEQUAL PANE CONFIGURATION CONFIGURATION PAGE 7
FIING DETAILS 150 Max. 750 Max. 750 150150 Max. 750 Max. 750 150 C/L LOCK TYPICAL O SLIDING DOOR & HORIZONTAL SLIDING WINDOW 150 Max. 750 Max. 750 150150 Max. 750 Max. 750 150 TYPICAL OO SLIDING DOOR & HORIZONTAL SLIDING WINDOW PAGE 8
1000Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 2 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 900 890 1 200 1 190 1 500 1 490 1 800 1 790 2 100 2 090 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A A A Elite - 0906 Elite - 1206 Elite - 1506 Elite -1806 Elite - 2106 Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A A A Elite - 0909 Elite - 1209 Elite - 1509 Elite -1809 Elite - 2109 Elite - 2409 Elite - 2709 Elite - 3009 1 200 1 190 A A A A A A A B Elite - 0912 Elite - 1212 Elite - 1512 Elite -1812 Elite - 2112 Elite - 2412 Elite - 2712 Elite - 3012 1 500 1 490 A B B B B B B B Elite - 0915 Elite - 1215 Elite - 1515 Elite -1815 Elite - 2115 Elite - 2415 Elite - 2715 Elite - 3015 1 800 1 790 B B C C C C C C Elite - 0918 Elite - 1218 Elite - 1518 Elite -1818 Elite - 2118 Elite - 2418 Elite - 2718 Elite - 3018 INTERLOCKERS A B 1 C 2 1 1 2 Ix = 4.11cm 4 Ix = 11.14cm 4 Ix = 18.17cm 4 2 1=INTERLOCKER 2=INTERLOCKER PAGE 9
1500Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 2 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 900 890 1 200 1 190 1 500 1 490 1 800 1 790 2 100 2 090 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A A A Elite - 0906 Elite - 1206 Elite - 1506 Elite -1806 Elite - 2106 Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A A A Elite - 0909 Elite - 1209 Elite - 1509 Elite -1809 Elite - 2109 Elite - 2409 Elite - 2709 Elite - 3009 1 200 1 190 A A B B B B B B Elite - 0912 Elite - 1212 Elite - 1512 Elite -1812 Elite - 2112 Elite - 2412 Elite - 2712 Elite - 3012 1 500 1 490 B B B B C C C C Elite - 0915 Elite - 1215 Elite - 1515 Elite -1815 Elite - 2115 Elite - 2415 Elite - 2715 Elite - 3015 1 800 1 790 B C C Elite - 0918 Elite - 1218 Elite - 1518 INTERLOCKERS A B 1 C 2 1 1 2 Ix = 4.11cm 4 Ix = 11.14cm 4 Ix = 18.17cm 4 2 1=INTERLOCKER 2=INTERLOCKER PAGE 10
2000Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 2 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 900 890 1 200 1 190 1 500 1 490 1 800 1 790 2 100 2 090 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A A A Elite - 0906 Elite - 1206 Elite - 1506 Elite -1806 Elite - 2106 Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A A A Elite - 0909 Elite - 1209 Elite - 1509 Elite -1809 Elite - 2109 Elite - 2409 Elite - 2709 Elite - 3009 1 200 1 190 A B B B B B B B Elite - 0912 Elite - 1212 Elite - 1512 Elite -1812 Elite - 2112 Elite - 2412 Elite - 2712 Elite - 3012 1 500 1 490 B B C C C C C C Elite - 0915 Elite - 1215 Elite - 1515 Elite -1815 Elite - 2115 Elite - 2415 Elite - 2715 Elite - 3015 1 800 1 790 C Elite - 0918 INTERLOCKERS A B 1 C 2 1 1 2 Ix = 4.11cm 4 Ix = 11.14cm 4 Ix = 18.17cm 4 2 1=INTERLOCKER 2=INTERLOCKER PAGE 11
1000Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 4 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A Elite - 2409 Elite - 2708 Elite - 3009 1 200 1 190 A A A A A A Elite - 2412 Elite - 2712 Elite - 3012 1 500 1 490 B B B B B B Elite - 2415 Elite - 2715 Elite - 3015 INTERLOCKERS MEETING STILES B A 1 1 1 Ix = 4.11cm 4 Ix = 11.14cm 4 2 1=INTERLOCKER 2=INTERLOCKER Ix = 6.13cm 4 PAGE 12
1500Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 4 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A Elite - 2409 Elite - 2708 Elite - 3009 1 200 1 190 A A A A B B Elite - 2412 Elite - 2712 Elite - 3012 INTERLOCKERS MEETING STILES B A 1 1 1 Ix = 4.11cm 4 Ix = 11.14cm 4 2 1=INTERLOCKER 2=INTERLOCKER Ix = 6.13cm 4 PAGE 13
2000Pa WINDLOAD INTERLOCKERS & MEETING STILES LIMITATION CHART FOR DOUBLE TRACK - 4 PANEL NOTE: 1. Opening sizes shown in red. 2. Actual door sizes shown in black. O - FIED PANEL - SLIDING PANEL 600 590 2 400 2 390 2 700 2 690 3 000 2 990 A A A A A A Elite - 2406 Elite - 2706 Elite - 3006 900 890 A A A A A A Elite - 2409 Elite - 2708 Elite - 3009 1 200 1 190 B B B B B B Elite - 2412 Elite - 2712 Elite - 3012 INTERLOCKERS MEETING STILES B A 1 1 1 Ix = 4.11cm 4 Ix = 11.14cm 4 2 1=INTERLOCKER 2=INTERLOCKER Ix = 6.13cm 4 PAGE 14
CROSS SECTIONAL DETAIL SHOWING CUTTING SIZES B B ELEVATION SECTION B-B PAGE 15
CROSS SECTIONAL DETAIL SHOWING CUTTING SIZES A A ELEVATION SECTION A-A POSITION OF TOP & BOTTOM SASH TOP & BOTTOM SASH = GLASS WIDTH - 44mm 19.4 POSITION OF TOP & BOTTOM 26.4 11.5 SASH 53.5 GLASS WIDTH = O/A WIDTH - 119/2 12.0 FRAME SILL & HEAD RAIL = O/A WIDTH - 23mm OUTSIDE PAGE 16
CROSS SECTIONAL DETAIL SHOWING H/D INTERLOCKER A A ELEVATION SECTION A-A POSITION OF TOP & BOTTOM SASH POSITION OF TOP & BOTTOM SASH OUTSIDE PAGE 17
CROSS SECTIONAL DETAIL SHOWING CONFIGURATION B SECTION B-B A A B SECTION A-A TOP & BOTTOM SASH = GLASS WIDTH + 44mm 83.5 53.5 GLASS WIDTH = O/A WIDTH - 214.5/4 12.0 12.0 GLASS WIDTH = 53.5 O/A WIDTH - 214.5/4 OUTSIDE PAGE 18
OUTER FRAME COMPONENT ASSEMBLY DETAIL FRAME HEAD ANTI-LIFT BLOCKS STPPS830 FRAME JAMB KEEP KEEP FRAME JAMB STPPS830 FRAME SILL STPPS830 PAGE 19
SASH FRAME COMPONENT ASSEMBLY DETAIL - WITH LOCK SASH HEAD FINPILE SASH HEAD FINPILE FINPILE FINPILE FINPILE SASH JAMB SASH JAMB LOCK INTERLOCK SASH SILL FINPILE SASH SILL ROLLERS ROLLERS PAGE 20
SASH FRAME COMPONENT ASSEMBLY DETAIL - WITH CATCH AND KEEP SASH HEAD FINPILE MINI FLUSH PULL FINPILE FINPILE SASH JAMB SASH JAMB CATCH KEEP MINI FLUSH PULL SASH SILL INTERLOCK SASH SILL ROLLERS ROLLERS PAGE 21
DETAIL OF BOTTOM ROLLER DETAIL SHOWING POSITION OF BOTTOM ROLLER HOUSING LOCK STILE BOTTOM SASH BOTTOM ROLLER/HOUSING PAGE 22
SIDELIGHT BOTTOM RAIL FOR CASEMENT 30.5 W57051 W31139 30.5 CASEMENT 30.5 SIDELIGHT BOTTOM RAIL PAGE 23
SIDE LIGHT BOTTOM RAIL FOR CASEMENT 28 W57052 W31137 28.0 CASEMENT 28 SIDELIGHT BOTTOM RAIL PAGE 24
MEETING STILE MACHINING DETAIL 13.0 15.0 21.65 13.0 15.0 21.65 13.0 15.0 PAGE 25
MACHINING DETAIL FOR SILL DRAINAGE 40 x 8 SLOTTED HOLE HOLES TO SUIT NON-RETURN VALVES FI ANTI-LIFT BLOCK AS SHOWN ON PAGE 29 13.0 13.0 40 x 8 SLOTTED HOLE INTERLOCKERS DRAINAGE COVER (SILICONED TO SILL) 13.0 13.0 HOLES TO SUIT NON-RETURN VALVES NOTE: FOR SLIDING WINDOWS OVER 1200mm WIDE, 3 x DRAINAGE COVERS TO BE ADDED OUTSIDE DRAINAGE FOR CONFIGURATION PAGE 26
MACHINING DETAIL FOR SILL DRAINAGE 40 x 8 SLOTTED HOLE HOLES TO SUIT NON-RETURN VALVES FI ANTI-LIFT BLOCK AS SHOWN ON PAGE 29 INTERLOCKERS 40 x 8 SLOTTED HOLE INTERLOCKERS DRAINAGE COVER (SILICONED TO SILL) 13.0 13.0 HOLES TO SUIT NON-RETURN VALVES OUTSIDE NOTE: FOR SLIDING WINDOWS OVER 1200mm WIDE, 3 x DRAINAGE COVERS TO BE ADDED DRAINAGE FOR O CONFIGURATION PAGE 27
MACHINING DETAIL FOR SILL DRAINAGE 40 x 8 SLOTTED HOLE HOLES TO SUIT NON-RETURN VALVES FI ANTI-LIFT BLOCK AS SHOWN ON PAGE 29 13.0 13.0 INTERLOCKERS 40 x 8 SLOTTED HOLE INTERLOCKERS DRAINAGE COVER (SILICONED TO SILL) 13.0 13.0 HOLES TO SUIT NON-RETURN VALVES OUTSIDE NOTE: FOR SLIDING WINDOWS OVER 1200mm WIDE, 3 x DRAINAGE COVERS TO BE ADDED DRAINAGE FOR OO CONFIGURATION PAGE 28
MACHINING DETAIL FOR SILL DRAINAGE ANTI-LIFT BLOCK FIT FP67900300FG FINSEAL ONTO ANTI-LIFT BLOCKS, ENSURE FINSEAL IS FIRMLY FITTED. HOLES TO SUIT NON-RETURN SILICONE SEALANT TO BE APPLIED VALVES TO ALL MECHANICAL JOINTS NO 6 20 SCREW PAGE 29
ASSEMBLY OF HEAD & SILL RAIL HEAD RAIL FIT DIA. 12mm POLYCORD (FROM SONDOR) OR EQUIVALENT (ABOUT 100mm LONG) TO CENTRE OF FRAME SILL & HEAD RAIL AS SHOWN OR AT POSITION OF INTERLOCKERS FIT DIA. 12mm POLYCORD (FROM SONDOR) OR EQUIVALENT (ABOUT 100mm LONG) TO CENTRE OF FRAME SILL & HEAD RAIL AS SHOWN OR AT POSITION OF INTERLOCKERS FRAME SILL PAGE 30
ASSEMBLY OF SIDE LIGHT ADAPTOR FOR CASEMENT 28 SILICONE SEALANT TO BE APPLIED TO ALL MECHANICAL JOINTS. 30.0 24.5 W70963 W31137 SIDELIGHT COMBO FOR CASEMENT 28 PAGE 31
ASSEMBLY OF SIDE LIGHT ADAPTOR FOR CASEMENT 30.5 SILICONE SEALANT TO BE APPLIED TO ALL MECHANICAL JOINTS. 30.0 24.5 W70968 W31139 SIDELIGHT COMBO FOR CASEMENT 30.5 PAGE 32
ASSEMBLY OF SIDE LIGHT ADAPTOR FOR CASEMENT 38 SILICONE SEALANT TO BE APPLIED TO ALL MECHANICAL JOINTS. 30.0 24.5 W34550 W31140 SIDELIGHT COMBO FOR CASEMENT 38 PAGE 33
FITTING OF SILL ETENSION FOR A2 & A3 FIT W1014 TO SILL AS SHOWN (FOR ALL WINDOWS TO SUIT A2 OR A3 RATINGS) SILICONE SEALANT TO BE APPLIED TO ALL MECHANICAL JOINTS PAGE 34
JAMB RAIL MACHINING DETAIL FRAME JAMB N.B: A NEUTRAL SEALANT SHOULD BE APPLIED TO THE PROFILE ENDS OF THE CILL AND HEAD RAILS ON ASSEMBLY TO PROVIDE A GOOD SEAL ON THE OUTER FRAME BUTT JOINTS. (ENSURE THAT SEALANT USED IS NON-CORROSIVE) TOP VIEW SECTION VIEW PAGE 35
LOCK STILE MACHINING DETAIL 20.0 ISOMETRIC VIEW SASH JAMB SECTION VIEW 38.0 26.0 5.0 38.0 26.0 FRONT VIEW 55.0 55.0 SIDE VIEW PAGE 36
INTERLOCK MACHINING DETAIL CATCH MACHINE SLOT 40mm 3.5mm POP RIVETS CATCH SECTION VIEW 38.0 26.0 40.0 5.0 SLOTTED HOLE FOR CATCH 55.0 FRONT VIEW PAGE 37
LATCH ASSEMBLY DETAIL PAGE 38
ANTI LIFT BLOCK ASSEMBLY DETAIL Note : Woolpile must be added to the anti-lift profile before fitting. 8 x 15 screw FRAME SILL Note : Anti-lift profile must be fitted to both the head and the sill directly above the interlocks when the window is in the closed position. PAGE 39
SETTING BLOCK LOCATION GLAZING 1. SELECTION OF GLAZING METHODS 1.1 SETTING AND LOCATION BLOCKS Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50 to 90 shore A durometer. Use only blocks made of Neoprene, EPDM, Silicone or other elastomeric material. Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area. The position of the setting and location blocks is illustrated in Figure 2. SB over pivot SB over pivot a) Fixed Light b) Vertically pivoted (hung off-centre) c) Vertically pivoted (hung centrally) d) Top Hung e) Bottom Hung f) Side Hung or door g) Horizontally pivoted and reversible h) Horizontally sliding; 6 blocks to each pane i) Vertically sliding FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS PAGE 40