ROMANIA GAS FORUM RAMADA PARC HOTEL, BUCHAREST OCTOBER 3 RD, 2012
AGENDA INTRODUCING IPM-PARTNERS PROJECTS SNAPSHOTS PROJECTS SNAPSHOTS - ONGOING TECHNICAL INSPECTIONS-OVERVIEW TECHNICAL INSPECTIONS- WHY? TECHNICAL INSPECTIONS- REFERENCES TECHNICAL INSPECTIONS- STRUCTURE TECHNICAL INSPECTIONS- SNAPSHOTS TECHNICAL INSPECTIONS- BENEFITS QUESTIONS AND ANSWERS
INTRODUCING IPM-PARTNERS - Engineering, Construction and Project Management Company, founded in 2009; - Small to Medium sized projects, mostly constructions in oil and gas such as: - Upstream plants, in full or in part; - Oil pipelines; - Gas pipelines; - Civil il works attached to Oil&Gas projects; - Full value chain covered, from basic engineering to commissioning and operation support; - Ongoing projects for important customers in the market: Transgaz, Conpet, Romgaz, Omv Petrom, etc.; - Technical services for oil and gas equipment: inspections, technical state assessment;
PROJECTS SNAPSHOTS PREDESTI PARK AND WATER INJECTION STATION Engineering, procurement,construction and commissioning for new gas plant for collecting, separating and measuring the gas production from 15 wells in Predesti field, and the water injection station at well # 86 Pitulati (OMV Petrom, Asset II Oltenia)
PROJECTS SNAPSHOTS BI-DIRECTIONAL LPG METERING SKIDS Detail Engineering, Mechanical Fabrication, E&I, Delivery to Turkey, IZMIT Refinery Client: Emerson Process Management, The Netherlands, for Petrol Ofisi, Turkey
PROJECTS SNAPSHOTS STEAM JACKETED METERING SKID - LIQUID SULPHUR Detail Engineering, Mechanical Fabrication, Delivery to Netherlands Client: Emerson Process Management, The Netherlands, for Dolphin Energy, Quatar
PROJECTS SNAPSHOTS - ONGOING - 20 inches oil pipeline Baraganu-Martinesti, 12,5 km in 8 sections, Engineering, Authority Engineering, Execution, client CONPET S.A, general contractor in association with Habau PPS., execution in progress; - 20 inches, high pressure gas pipeline Turburea-Isalnita, repair for 6 overcrossings, Bradesti-Dolj area, client TRANSGAZ S.A., general contractor in association with Habau PPS, execution in progress; - 24 inches high pressure gas pipeline, Peceneaga-Silistea (Braila County) replacement of 1,3 km old pipeline, incl. 2 under crossings, client TRANSGAZ S.A., general contractor in association with Habau PPS, execution in progress; - Technical assessment for intervention ti equipment type IC5, IP30, TW30, T50 and TW50, general contractor in association with Oil&Gas University Ploiesti, client ROMGAZ S.A., project starting.
TECHNICAL INSPECTIONS-OVERVIEW
TECHNICAL INSPECTIONS- WHY? - Safety operations with named equipment, aligned with user internal regulations and with legal framework; - Compliancy with national/specific ifi regulations; - Financial: extension of the operation time for expensive equipment: - Oi Original i parameters; - Downgraded parameters; - Decreased risk of operating new equipment for which the manufacturers are offering only limited it guarantees. - Simple, yet complex inspection procedure, with huge benefits for the owning organization;
TECHNICAL INSPECTIONS- REFERENCES (1) - API Specifications; - API Recommended Practices; - International Association of Drilling Contractors (IADC) Drilling Manual - Romanian Government Decision #2139 from 30 th November 2004, regarding the classification and normal operation period for fixed assets, stating (approximate translation): - Art. 4: Keeping in operation the fixed assets which may affect life, health or environment, after expiration of normal operation period, shall be permitted only based on a technical assessment issued by a certification entity or by technical inspection entities certified for the specific operation area of the fixed asset - Applicable ISCIR Prescriptions (ISCIR- Romanian National Regulatory Entity)
TECHNICAL INSPECTIONS- REFERENCES (2) REF ID API RP 4G API Spec. 4F API RP 8B SR EN ISO 13534:2000 Reference Name Recommended practice for use and procedures for Inspection, Maintenance and Repair of Drilling and Well Servicing Structures Specification for Drilling and Well Servicing Structures Recommended Practice for Procedures for Inspection, Maintenance, Repair and Remanufacture of Hoisting Equipment; Drilling and production equipment -- Inspection, maintenance, repair and remanufacture of hoisting equipment;
TECHNICAL INSPECTIONS- REFERENCES (3) REF ID API Spec. 8A API Spec. 8C Reference Name Specification for Drilling and Production Hoisting Equipment Specification for Drilling and Well Servicing Structures ISO Petroleum and natural gas industries -- Drilling and 13535:2003 production equipment -- Hoisting equipment (cobranded with API Spec. 8C) API RP 7L Inspection, Maintenance, Repair and Remanufacture of Drilling Equipment API RP 9B Recommended Practice of Application, Care and Use of Wire Rope for Oilfield Services
TECHNICAL INSPECTIONS- REFERENCES (4) REF ID API RP 5A5 API Spec. 5B API Spec. 7 API RP 7G PT C1: 2010 PT C4: 2010 PT C6: 2010 Reference Name Field Inspection of New Casing, Tubing, and Plain End Drill Pipe *** ISO Adoption from ISO 15463:2003 *** Specification for Threading, Gauging and Thread Inspection of Casing, Tubing, and Line Pipe Threads Specification for Rotary Drill Stem Elements Drill Stem Design and Operating Limits Cazane de abur, cazane de apă fierbinte, supraîncălzitoare și i economizoare independente d Recipiente metalice stabile sub presiune Conducte metalice sub presiune pentru fluide
TECHNICAL INSPECTIONS- STRUCTURE (1) - INSPECTION PREPARATION: - Planning and approve with customer; - Identification of applicable procedures; - Prepare and approve new procedures, if the case; - Check status of inspection tools (verification, calibration, availability) - NDT material preparation
TECHNICAL INSPECTIONS- STRUCTURE (2) - INSPECTION PERFORMANCE: - Visual control; - Non Destructive Testing: UT(g), MT, PT, UT(v) UT(s); - Dimensional Verification and Control; - Functional Control; - Release of NDT reports, and Visual Inspection Reports; - Engineering calculation with specialized software;
TECHNICAL INSPECTIONS- STRUCTURE (3) - ISSUE AND RELEASE ASSESSMENT REPORT; - Possible outcomes: - Keep the equipment in operation for a specified duration, at the design parameters; - Keep the equipment in operation for a specified duration, at downgradedd d parameters; - Repair recommendations for extending operation duration to be specified; - Decommissioning i i recommendations; - Assessment certificate, which includes the above recommendations;
TECHNICAL INSPECTIONS- SNAPSHOTS (1) DRAWWORK, ready for inspection
TECHNICAL INSPECTIONS- SNAPSHOTS (2) Drilling Crown Block during NDT Rotary Swivel, after NDT Testing procedure.
TECHNICAL INSPECTIONS- SNAPSHOTS (3) Substructure, crack at visual control.
TECHNICAL INSPECTIONS- SNAPSHOTS (4) Travelling block defect, Identified d via MT testing.
TECHNICAL INSPECTIONS- SNAPSHOTS (5) Substructure, advanced corrosion at visual control.
TECHNICAL INSPECTIONS- SNAPSHOTS (6) Effort and maximum displacement simulation for a verified derrick. It allows calculation for the remaining operation period with no repairs.
TECHNICAL INSPECTIONS- BENEFITS - Legal compliancy, both international and local regulatory framework; - Internal HSEQ and maintenance compliancy; - Reduced Risk Operations, for used and even new equipment, given limitations of the manufacturer guarantees; - Reduced costs with new equipment; - Efficient usage of owned equipment;
QUESTIONS AND ANSWERS
THANK YOU FOR YOUR ATTENTION! ILEANA HATEGAN Technical Inspections Manager ileana.hategan@ipm-partners.com IPM-PARTNERS ROMANIA S.R.L. Strada Trei Ierarhi nr. 2 PLOIESTI, PH 100010, ROMANIA office@ipm-partners.com