ELEVATOR METAL STRUCTURE TYPE R3 pag. 1 di 39
INDEX 1. GENERAL INSTRUCTIONS... 3 2. SAFETY... 3 3. PRELIMINARY REMARKS... 4 4. UPRIGHT AND CROSSBEAM AT THE PIT...5 5. UPRIGHTS JUCTION... 7 6. UPRIGHTS AND CROSSBEAM JUNCTION... 8 7. JOINTS... 9 8. ADJUSTABLE CROSS BEAM... 11 9. OVER DOOR FRAME CLADDING WITH FIXED CROSSBEAM... 12 10. GUIDE BRACKETS... 14 11. STRUCTURE FIXING... 15 12. STEEL PLATE CLADDING (TLI)... 18 13. GLASS CLADDING (HORIZONTAL AND VERTICAL FIXING PROFILES ASSEMBLY).19 14. GLASS CLADDING TRAI (VERTICAL FIXING PROFILES ASSEMBLY)... 21 15. GLASS CLADDING TRAE (VERTICAL FIXING PROFILES ASSEMBLY)... 22 16. GLASS CLADDING TRAMEL (VERTICAL FIXING PROFILES ASSEMBLY)... 25 17. OUTDOOR STEEL PLATE CLADDING (TRAE STEEL-PLATE)... 26 18. OUTDOOR STEEL PLATE CLADDING WITHOUT FIXING PROFILES (TLPCE)... 27 PANELS MOUNTING... 19. FRAMEWORK FOR AUTOMATIC DOORS WITHOUT DOOR FRAME ( TRAI AND TLI )... 29 20. DOOR FRAME FOR AUTOMATIC DOORS WITH FRAME ( TRAI AND TLI). 33 21. DOOR SIDE CLADDING... 37 22. ROOF... 39 pag. 2 di 39
1. GENERAL INSTRUCTION 1.1 Terms and symbols in use NOTE It contains fundamental information to be considered during the installation process CAUTION It contains information that if not respected can be dangerous for persons or for the installation WARNING! It contains information that must be strictly followed, because if not executed in compliance with the safety rules may cause injuries. 2. SAFETY 2.1 warnings To ensure a safe and proper installation: - Follow the general safety rules and requirements - Always wear the required safety devices, in particular: - Helmet - Gloves. - Working overall, to be tightened on the wrists - Safety shoes - Safety belts - Headsets - Follow the precautions below: - Do not wear objects and / or clothes that can easily be entangled (necklaces, watches, ties, etc.) - Do not wear long and loose hair - Do not keep sharp or cutting objects (as screwdrivers, scissors ) in the pockets To avoid injury at the spinal column use appropriate equipment to lift heavy loads. Do not remove or damage warning/ ranger signs; replace them when damaged. 2.2 Tools - Screwdriver pag. 3 di 39
- Allen Keys - Hexagonal spanner - Plumb line - Level - Hammer - Meter - Pliers 3. PRELIMINARY REMARKS 3.1 Preparation Check the following points before starting the installation: - Check the efficiency of the lighting system in the shaft. - Check that the shaft and the pit are clean and without liquids (water, oil,) at the bottom. - Check that the main electrical system is provided with proper earth-wire. WARNING! If the mentioned conditions are not fullfilled stop the installation until the Customer has conformed the system to the standard requirements - Check that any access to the shaft is adequately closed. - Check that all the holes and trays for the electrical cables are free, easy to reach, correctly prepared and dry. - Check that a fume exhaust is provided. - Check the following dimensions and compare them with those in the project drawing: Shaft Length (distance between side walls). Shaft Width (distance between front and rear walls). Pit depth. Travel. Headroom. Plumbing of the shaft and of any part already installed. Dimensions of any required prearrangement (Landing door openings, distance between guide-ways ) NOTE Check the shaft width and length at all floors. Carry out the dimensional checks regarless of the measurements by the builder. pag. 4 di 39
- Define the finished floor level of each floor inside the shaft. - Prepare a storage area next to the shaft, easy to be reached and not exposed to the weather agents. - Prepare any hoisting equipment necessary to the installation. - Check the presence of all the materials using the list. 3.2 Unloading and storage of the goods - Check the condition of all the materials before unloading, packaging and glasses included, if anything is damaged or missing, contact the supplier immediately. - Periodically check the materials for long storage prior to installation to avoid possible deterioration caused by improper storage. - Check the completeness of the documentation sent with the goods.. 4. UPRIGHT AND CROSSBEAMS AT THE PIT Assemblage To install glass panels insert the horizontal profile before assembling the crossbeam Fig. 4.1 THICKNESS SPESSORE POSITION OF PIT BOTTOM BASE UPRIGHTS MONTANTE DI BASE Check the dimensions of the pit and compare them with the project drawing. Check that between the outside of the shaft and the pit sides there is enough space (about 25mm.) to allow assembling of the parts. The base uprights are recognizable by a plate welded at one end. Place the 4 uprights as shown in picture 4.1 and 4.2 based on the different positions of the structure in relation to the pit, fixing them temporarily to the scaffholdig Place the proper crossbeam (for the crossbeam-upright fixing see chapter 6) making sure that the crossbeams for supporting the mechanics parts are on the side specified in the project. Then keep them in place using bolts (not to secure pag. 5 di 39
POSITION OF BOTTOM PIT yet) after ensuring that the structure is well placed both horizontally and vertically secure the bolts. Fig. THICKNESS SPESSORE MONTANTE BASE UPRIGHTS DI BASE WARNING! Unlike The R2 version, in the R3 structure the crossbeams have the concave part facing outside of the structure. (See chap.6) After the assembly of the first turn of the uprights, check that the crossbeams are perfectly horizontal and that the uprights are plumb. If necessary insert the thickness supplied to level the lower part. NOTE: The base uprights may have different length. Also the location of the first crossbeams may change. These pictures are just representative WARNINGS! To avoid subsequent problems it is very important to check the base uprights assembly. WARNINGS! In case of a structure that starts with glass cladding from the pit bottom, it is advised to insert the horizontal aluminum profile before assembling the crossbeams placed under the pit edge. Or the assembly may result difficult. pag. 6 di 39
5. UPRIGHT JUNCTION Parts and assembly CONIC RONDELLA TAB WASHER DENTELLATA CONICA ANGLE BAR ANGOLARE (COD. ART. S12063) THREADED PIASTRA FILETTATA PLATE (COD. ART. S12069) Place the angle bars and the threaded plates as showed in Pic. 5.1 We suggest to start the assembly by placing the fixing elements on the lower upright, creating a slot for the upper upright. Clamp the screws; remember to use the external conic tab washer. SCREW VITE T S.E.I. T.S.E.I. M12 M12 JUST FOR 77x77 UPRIGHTS Fig. NOTE: In case of uprights with a section different from the represented one, the parts for the junction may have different shapes. The assembling process is the same for all different types. pag. 7 di 39
6. UPRIGHTS-CROSSBEAM JUNCTION Accessories and assembly THREATED PLATE PIASTRA FILETTATA (COD. ART. S11611-B) CROSS TRAVERSA SECTION UPRIGHT MONTANTE Insert the threaded plates (S12069) in the suitable crossbeam cleft. Fig.6.1 VITEFig. SCREW Fig. RONDELLA DENTELLATA NOTCHED TAB WASHER Insert the groove of the threaded plate in the thickness of the crossbeam as showed in Pict. 6.2 Line up the crossbeam and the plate with the holes and tighten with the screws, mind to use the notched tab washers (Fig 6.3) NOTE: Some parts are seen in section to help the comprehension of the elements described in this chapter. WARNINGS! After tightening is complete check again the slot between the threaded plate and the crossbeam. If it is not correctly alligned unscrew the bolts, place well the threaded plate and repeat the operation.. pag. 8 di 39
7. JOINTS HEADROOM ANGLE BAR On top of the structure, when cross braces are provided, the angle bar comes with a welded plate and must be assembled as shown in Pic. 7.1, with the plate facing upwards. Fig. 7.1 REGULAR ANGLE BAR Fix the angle bar to the crossbeams with the supplied screws. Remember to use the notched tab washer. Fig. 7.2 pag. 9 di 39
ACCES SIDE BRACKET On the access side, it is not possible to mount the angle brackets where the doors are placed. In such cases a flange is provided to be assembled as shown in Pic. 7.3 Based on the upright section flanges of adequate size will be provided. pag. 10 di 39
8. ADJUSTABLE CROSSBEAM Accesories and Assembly ADJUSTABLE CROSSBEAM WITH SHORT BRACKET UPRIGHT MONTANTE ADJUSTABLE TRAVERSA CROSSBEAM REGISTRABILE Adjustable crossbeam fixing, when the crossbeam cannot be aligned with upright junction, must be done as shown in Pict. 8.1 The fixing bracket is short and has just two holes. STAFFA FIXING DIBRACKET FISSAGGIO EXTERNAL RONDELLA TAB DENTELLATA SCREW VITE T.E. M12 WARNINGS! Double Check the correct positioning of the adjustable crossbeam. Tighten the screws and check that the crossbeam is steadily fixed to the uprights. Fig.8.1 ADJUSTABLE CROSSBEAM WITH LONG BRACKET UPRIGHT MONTANTE ADJUSTABLE TRAVERSA CROSSBEAM REGISTRABILE Adjustable crossbeam fixing, when the crossbeam cannot be aligned with upright junction, must be done as shown in Pict 8.2 The fixing bracket is long and has four holes. FIXING STAFFA BRACKET DI FISSAGGIO EXTERNAL RONDELLA DENTELLATA TAB WASHER VITE SCREW T.E. M12 M.12 Fig. 8.2 WARNING! Double Check the correct positioning of the adjustable crossbeam. Tighten the screws and check that the crossbeam is steadily fixed to the uprights. During this phase insert two bolts into the lower holes of the upright to keep the crossbeam from falling. pag. 11 di 39
9. OVER DOOR CLADDING WITH FIXED CROSSBEAM Drilling Jig For automatic or semi-automatic doors with doorframe and that are mounted flush with the external surface of the structure, we provide non-adjustable overdoor crossbeams TO BE MOUNTED WITH THE HOLLOW SIDE FACING THE INSIDE OF THE STRUCTURE. Once the door has been mounted, mount the panels on the sides of the doorframe (if there is a doorframe), drill the holes for the crossbeam on the uprights with the help of a jig, then mount the crossbeam. Fig. 9.1 Door Panel OVER DOOR CROSSBEAM GLASS HORIZONTAL FIXING PROFILE INTERNAL h 50 Position the transparent rubber spacers, before placing the glass. Fix the profiles to the crossbeam with cage nuts M6 and screw M6x25. HORIZONTAL FIXING PROFILE EXTERNAL h 60 RUBBER SPACERS OVER DOOR CROSSBEAM DOOR pag. 12 di 39
HORIZONTAL STEEL PLATE FIXING PROFILE OVER DOOR CROSSBEAM DOOR SIDE PANELS pag. 13 di 39
10. GUIDE BRACKETS Accesories and assembly CROSSBEAM TRAVERSA CROSSBEAM REINFORCEMENT RINFO RZO STIFFENING BAR TRAVERSA TREATHED PLATE PIASTRA FILETTATA (CO D. ART. S11097/A) Insert two threaded plates in the reinforcement bar cavity. Fig.10.1 Turn the plates to a vertical position. Fig. 10.2 Position the guide bracket fitting it into the cavity of the reinforcement bar and the line up holes eith the threaded plates. GUIDE BRACKET STAFFA GUIDA Fig. 10.3 EXTERNAL RO NDELLA TAB WASHER DENTELLATA Fix the bracket with the screws and washers checking the correct positioning. SCREW M12 VITE T.E. M12 Fig.10.4 pag. 14 di 39
11. STRUCTURE FIXING Once the structure is completed and after checking that it is plumb, proceed with anchoring to the wall with one of the following fixing solution, based on project specifications. Accesories and Assembly For this anchoring solution refer to picture specifics concerning distance dimensions L MIN e MAX (Fig. 11.1). Assembly procedures Fig. Fig. 11.1 Drill the upright. Drill the wall and clean it properly. Insert and anchor the threaded bar M12, already provided in the correct length, lock with the supplied chemical anchor respecting the right time of drying reported in the product technical sheet. Tighten to lock the structure pag. 15 di 39
For this anchoring solution refer to picture specifics concerning distance dimensions L MIN e MAX (Fig. 11.2) Assembly procedures Drill the upright. Drill the wall and clean it properly. Insert and anchor the threaded bar M12, supplied with 1 meter length, to be cut during assembly, provided with threaded cover and lock with the supplied chemical anchor respecting the right time of drying shown in the product technical sheet Fig. 11.2 Tighten to lock the structure For this anchoring solution refer to picture specifics concerning distance dimensions L MIN e MAX (Fig. 11.3) Assembly procedures LOCK ON SITE Drill the upright. Insert the telescopic bar and fix it on the upright with M12 screws and washers. Place the drilled plate on the side of the building and drill to insert the wall plugs. Drill the telescopic bar during assembly and insert the screws and bolts to lock and secure the structure in position. Fig. 11.3 pag. 16 di 39
For this anchor solution refer to picture specifics concerning distance dimesions L MIN e MAX (Fig. 11.4) Montage procedures Drill the upright. Insert the telescopic bar and fix it on the upright with M12 screws and washers. Place the drilled plate on the side of the building and drill to insert the wall plugs. Drill the telescopic bar during assembly and insert the screws and bolts to lock and secure the structure in position. Fig. 11.4 pag. 17 di 39
12. STEEL PLATE CLADDING (TLI) Accesories and assembly TONGUE ALETTE DA TO BE FOLDED PIEGARE MARTELLO HAMMER PUNZONE PER PIEGARE TONGUE LE ALETTE PUNCH TO BEND THE PANEL PANNELLO RIVETTI RIVETS DA PIANTARE UPRIGHT MONTANTE PANEL PANNELLO Insert the panels between the uprights starting from the bottom. Fix the overlapping panels on the crossbeam driving the rivets into the crossbeam holes with the hammer as shown in Pic. 12.1 Fix the side of every panel to the uprights, driving the rivets with a hammer, as showed in Pic.12.1 Join together the two panels, where there is not a crossbeam bending the tongue in the upper panel up to insert it on the lower panel, as showed in Pic.12.1 Once the assembly is finished every panel must be fixed as in Pic12.1 RIVETTI DA PLANTED PIANTARE RIVETS TO BE TRAVERSA CROSSBEAM NOTE: Once the rivets are driven, check that their heads are correctly placed. During the assembly check from the outside that the panels are correctly alligned. Fig. 12.1 pag. 18 di 39
13. GLASS CLADDING (ASSEMBLY OF HORIZONTAL PROFILES AND GLASS) Accessories and assembly Insert the aluminum horizontal profile in the cross piece placing the slot in the lower side. Turn the profile as in Pict. 13.1, up to lean the longer part of the slot on the external of the lower edge of the crossbeam. SLOT Fig. 13.1 Push down the profile inserting the lower slot of the profile in the edge of the crossbeam WARNINGS! In case of a structure that starts with glass cladding from the pit bottom, it is advised to insert the horizontal aluminum profile before assembling the crossbeams placed under the pit edge. Or the assembly may result difficult. pag. 19 di 39
LINE UP OF VERTICAL PROFILE ( Cladding TRAI ) LINE UP OF VERTICAL PROFILES (Cladding TRAE ) UPRIGHT MONTANTE VERTICAL FIXING REGOLINO PROFILE VERTICALE VERTICAL FIXING REGOLINO PROFILE VERTICALE ~ 1mm Fig. 13.4 HORIZONTAL REGOLINO FIXING PROFILE ORIZZONTALE ~ 0.5mm ~ 0.5mm HORIZONTAL REGOLINO FIXING ORIZZONTALE PROFILE Fig. 13.5 Before going on with the assembly of the glasses, check the correct alignment of the horizontal profiles, leaning the vertical profile to the upright and bringing the horizontal profile based on the cladding type as in Pict. 13.4 e Pic. 13.5 PLASTIC PLUG TASSELLO IN PLASTICA Fig. 13.6 Fig. 13.6 Insert plastic plugs into the slot on lower fixing profile. Insert the glass on the upper fixing profile. Turn the glass and let it slide into the lower fixing profile slot, check the correct positioning of plastic plugs. WARNING: Prepare the tools during the handling of the glasses. In case of use of suckers,clean the surface in contact and check that the charge of the tools is superior to the weight of the glass. pag. 20 di 39
14. GLASS CLADDING TRAI (ASSEMBLY OF VERTICAL PROFILES) ASSEMBLY OF VERTICAL PROFILES ROUND CAGE NUT DADO CON GABBIA TONDA INCREASED DIMESION DIMENSION OVERSIZED WASHER WASHER WASHER RONDELLA MAGGIORATA SCREW VITE T.C.E.I. INTERNAL VERTICAL REGOLINO FIXING VERTICALE PROFILE INTERNO EXTERNAL REGOLINO VERTICAL FIXING VERTICALE PROFILE ESTERNO GLASS CRISTALLO Fig. 14.1 Insert the round cage nuts in the proper holes in the upright. Place the external vertical profile leaning it to the upright. Place the Internal vertical profile in contact to the glass. Fix both profiles with the screw, minding to use the oversized washers. Check the correct external alignment between the vertical and the horizontal profile. If they are not aligned, release the screw, line up the profiles and fasten again the screws. WARNING: It is very important that the glass is firmly held by the vertical profiles. Clearance can be dangerous for safety and noisy due to the vibrations. pag. 21 di 39
GLASS PANEL DIVIDED IN TWO WITH HORIZONTAL FIXING PROFILE GLASS DIVISION GLASS PROFILE PANEL THIS SOLUTION WORKS FOR BOTH INDOOR (TRAI) AND OUTDOOR (TRAE) CLADDING IN CASE THE PANEL IS MADE OF GLASS AND STEEL. THE HORIZONTAL PROFILE IS INSERTED WITHOUT THE CROSSBEAM TO DIVIDE. 15. GLASS CLADDING TRAE (ASSEMBLY OF VERTICAL PROFILE) Parts and assemblage pag. 22 di 39
Screw for fixing of vertical profile ASSEMBLAGE OF VERTICAL PROFILES Fig. 15.1 Vertical sponge gasket between glass and uprights Rubber gasket Vertical profile pag. 23 di 39
Rubber gasket Lean the vertical profile on the external corner of the upright, making sure that both the ends lean on the glass.. (fig. 15.1) Tighten the fixing screws inside the upright, in correspondence with the holes. Check the correct external line up between the vertical and the horizontal profile. Check the correct external line up between the vertical and the horizontal profile. Otherwise release the screw, line up the profiles and fast again the screws. WARNING: It is very important that the glass is firmly framed in the vertical profiles. Possible clearance can be dangerous for safety and bothersome noisy due to the vibrations. pag. 24 di 39
16. GLASS CLADDING TRAMEL (ASSEMBLAGE OF VERTICAL PROFILE) Screw for vertical profile fixing ASSEMBLY PROCEDURE Parts and assembly Vertical Sponge gasket between glass and uprights Fig. 16.2. Fig. 16.3 Fig. 16.1. GASKET ASSEMBLY Vertical sponge gasket between glass and uprights Shaped rubber gasket Fig. 16.3 For every glass panel assemble the rubber gaskets. corners junction 45 is advised. pag. 25 di 39
17. STEEL PLATE CLADDING FOR OUTDOOR (TRAE) Parts and assembly procedures 1_ VERTICAL PROFILE ASSEMBLY Screw for vertical profiles fixing 2_ PANEL INSERTION - Install the vertical profiles only on one side, laying them on the outer corner of the upright. - Pull gently the profile with the fixing screws from the inside of the upright, where the holes are, so that the profile is in position but allow the insertion of the panels. SHAPED RUBBER GASKET Sponge gasket 1. Start inserting the panels from below and make sure they fit into the vertical profiles. 2. Put the sponge gasket horizontally on the top edge of each panel. 3. Assemble the vertical profiles on the sides. 4. Repeat the sequence 1-2-3 up to the top of the structure. 5. Line up and fix the panels on the back, using self-drilling screws M4. 6. Fit the shaped rubber gasket between profiles and panels. 7. Secure the profile to lock all the items. For every panel insert the rubber gasket between profile and panel and the sponge gasket between one panel and the other. WARNING: It is very important that the glass is firmly framed in the vertical profiles. Possible clearance can be dangerous for safety and bothersome noisy due to the vibrations. pag. 26 di 39
18. CLADDING FOR OUTDOOR WITHOUT FIXING PROFILES (TLPCE) Parts and assembly PANELS ASSEMBLY 1. Insert the cage nuts M6 into the proper uprights holes. 2. Start inserting panels from below, from the first useful crossbeam, insert the sponge gasket between panels and uprights. 3. Fix panels to the uprights sides with screws TB M6. 4. Fix the overlapping panels inserting the rivets on crossbeam holes and driving them in with an hammer as shown below. HAMMER MARTELLO RIVET TO BE DRILLED DRIVEN RIVETTO DA PIANTARE UPPER PANEL PANNELLO LOWER PANEL SUPERIORE PANNELLO CROSSBEAM INFERIORE TRAVERSA pag. 27 di 39
NOTE: Once the rivets are driven, check that their heads are correctly placed. During the assembly check from the outside that the panels are correctly aligned. pag. 28 di 39
19. FRAMEWORK FOR AUTOMATIC DOORS WITHOUT FRAME (CLADDING TRAI AND TLPI) Parts and assembly 45mm LINTEL ARCHITRAVE 45mm Check on the project that the positioning and the dimensions match with the supplied materials. Place the upright of the door frames on the upright of the structure, respecting the 45mm distance. The lower part must be aligned with the level of the finished floor. (Fig. 19.1) UPRIGHT MONTANTE PIANO FLOOR PAVIMENTO Fig. 19.1 pag. 29 di 39
FIXING OF DOOR FRAMEWORK (inside view ) ADJUSTABLE TRAVERSA CROSSBEAM REGISTRABILE CLAMP MORSETTO LINTEL VITI DI UPRIGHTS FISSAGGIO SCREW ARCHITRAVE - MONTANTI CLAMP MORSETTO Fix the door frame to the lintel with the screws, mind to use the antiloosening washers, as showed in 19.3 Fig. 19.2 FIXING OF THE UPRIGHTS-LINTEL Insert the screw clamps between the upright and the door frame as in Pict.19.5 then secure until it reaches mechanical stop. At the end of the assembly the screw clamp must be as in Pict 19.5 3 screw clamps must be assembled for every side of the door frame. Placed as in Pict. 19.2 to ensure a lower, intermediate and upper fixing. ARCHITRAVE INQUADRAMENTO FRAMEWORK NUT WITH WASHER DADI CON RONDELLA SCREW WITH VITI CON WHASHER RONDELLA FRAMEWORK MONTANTE INQUADRAMENTO UPRIGHT Fig. 19.3. WARNING!: When the assembly is finished check the correct placing of the screw clamps and make sure that they are firm. FIXING ON STRUCTURE UPRIGHT MONTANTE UPRIGHT DOOR FRAMEWORK INQUADRAMENTO PORTA 45mm UPRIGHT MONTANTE CLAMP MORSETTO CLAMP MORSETTO VITE CLAMP MORSETTO SCREWS Fig. 19.4 Fig. 19.5 pag. 30 di 39
FIXING OF THE SILL AND LOWER PART OF THE FRAMEWORK LOWER FIXING STAFFA BRAKET FISSAGGIO OF FRAMEWORK INFERIORE INQUADRAMENTO FLOOR PIANO PAVIMENTO SILL SOGLIA DOOR STAFFE SILL FISSAGGIO FIXING SOGLIA ADJUSTABLE TRAVERSA CROSSBEAM REGISTRABILE Fig.19.6 LOWER STAFFA FIXING FISSAGGIO BRACKET INFERIORE OF INQUADRAMENTO FRAMEWORK SILL STAFFA SUPPORT SOSTEGNO BRACKET SOGLIA Insert the cage nuts into the rectangular holes of the adjustable crossbeam in order to secure the sill supports brackets. Use 3 sill brackets for each door that must be placed where the door opening is. ( Pict. 19.6) Place the adjustable crossbeam minding the distance of 55mm from below the sill to the upper part of the crossbeam. Fix the sill to the adjustable crossbeam with the proper screws. 55mm Fix the bracket lower support of the framework as in Pict.19.7 CAGE NUTS ON DADI IN GABBIA CROSSBEAM SULLA TRAVERSA WARNING : Remember to insert the cage nuts before placing the adjustable crossbeam or the assembly may result difficult. Fig. 19.7 NOTE: For some door types the fixing accesories can be different from those showed in these manual. pag. 31 di 39
SUSPENTION FIXING SQUARE CAGE NUT DADI CO N G ABBIA Q UADRATA HEADER SO SPENSIO NE Fig. 19.8 STAFFA SUSPENTION FISSAGGIO FIXING SOSPENSIONE BRAKET DADO CAGE IN NUT GABBIA ON CROSSBEAM SULLA TRAVERSA circa 130mm Sliding the square cage nuts that are in the inner side of the raceway on the doorframe lintel, place it in correspondence of the fixings for the suspension. Fix the header fastenings the screws in the nuts. We advise to check that the height is correct. ( Pict.19.8) Depending on the header type, if necessary, fixing brackets for the sliding crossbeam are supplied. In this case remember to insert the cage nuts in the holes of the crossbeam. ( Pict.19.9) Complete the assembly of the header fixing it to the bracket. WARNING: Remember to insert the cage nuts before placing the sliding crossbeam. The insertion after could be difficult. Fig. 19.9 NOTE: For some doors the fixing parts can be different from those represented in this manual. pag. 32 di 39
20. DOOR FRAME FOR AUTOMATIC DOORS WITH FRAME ( TRAI AND TLI) Accesories and assemblage PROJECT DIMENSIONS QUOTA DI PROGETTO DOOR PORTA FLOOR PIANO PAVIMENTO Check on the project that the location and the dimensions of the doors match the supplied materials. Place the door based on the measurements marked in the project( Pict. 20.1) QUOTA DI PROGETTO PROJECT DIMENSIONS pag. 33 di 39
SILL FIXING STAFFE BRACKETS FISSAGGIO SOGLIA Fix the sill as in Pict. 20.2 For fixing refer to Pic. 19.6 and Pic. 19.7 in chapter DOOR FRAMEWORK FOR DOORS WITHOUT FRAME WARNING : Remember to insert the cage nuts before placing the adjustable crossbeam or the assembly may result difficult. NOTE: For some door types the fixing accesories can be different from those showed in these manual. pag. 34 di 39
STAFFA SUSPENTION FISSAGGIO FIXING SOSPENSIONE BRAKET CAGE DADO NUT IN GABBIA ON CROSSBEAM SULLA TRAVERSA circa 130mm -Depending on the door type, fix the header to the adjustable crossbeam or to the doorframe architrave. -Depending on the header, fixing brackets may be provided to secure the header to the adjustable crossbeam. If this is the case, remember to insert the cage nuts in the crossbeam holes. (Pic. 20.3) WARNING : Remember to insert the cage nuts before placing the adjustable crossbeam or the assembly may result difficult. Fig. 20.3 NOTE: For some door types the fixing accessories can be different from those showed in these manual. pag. 35 di 39
ARCHITRAVE LINTEL MONTANTE UPRIGHT Place the uprights and the door frame lintel as showen in Pict. 20.4 For the clamping of the framework parts, see Pict. 19.2 19.3 19.4 e 19.5 in the chapter DOORFRAME FOR DOORS WITHOUT FRAME Fig. 20.4 pag. 36 di 39
21. DOOR SIDE CLADDING Parts and assemblage GLASS OVERDOOR type TRAI SQUARE DADO CON CAGE GABBIA NUT QUADRATA STAFFA PROFILE SOSTEGNO SUPPORT BRAKET REGOLINI CLUTCH CLAW DENTE DI INCASTRO Place the bracket for the support of the profiles in correspondence of the squared cage nut in the vertical raceway of the door frame. Insert the talons in the internal side of the raceway. ( Pict. 21.1) The vertical sliding of the cage nut allows different regulations for glass positioning. Fig. 21.1 REGOLINO EXTERNAL FIXING PROFILE ESTERNO INTERNAL REGOLINO FIXING PROFILE INTERNO Place the horizontal profiles and fix them to the bracket. Remember to use the anti-loosening washers ( Pict. 21.2) Fig.21.2 pag. 37 di 39
EXTERNAL REGOLINO FIXING ESTERNO PROFILE min. 10mm max. 70mm REGOLINO INTERNAL FIXING PROFILE INTERNO GLASS CRISTALLO The vertical fixing profiles are provided in a standard length. When the distance between the crossbeam and the framework is set, cut the profiles considering the distance from the lintel as shown in Pic. 21.3 It is necessary to drill near the frame work to fix the vertical fixing profile Fig. 21.3 STEEL PLATE OVER DOOR TLPI PERFORM ESEGUIRE DRILL AND FORATURA FIXING E FISSAGGIO SPECIAL PANNELLO PANEL SPECIALE Steel door cladding comes with a special overdoor panel. Mounting must be done as shown in pic. 21.4, drilling between the panel and the upright near the lintel. Fig. 21.4 pag. 38 di 39
22. ROOF INDOOR ROOF CENTRAL PANEL EXTERNAL PANELS After completing the assembly of the crossbeams at the top, insert the roof panels using M8 screws as shown in Pic. 22.1 STRUCTURE Fig. 22.1 OUTDOOR ROOF EXTERNAL PANNELLO PANEL ESTERNO EXTERNAL PANEL To mount an outdoor roof, please proceed as follows. CENTRAL PANEL SHORT PLATE LONG PLATE LIFTING BRAKETS Assembly procedures Align the short plate to the holes in the horizontal crossbeam and secure with screws, plain washers and M8 nuts. To ensure that the roof is inclined, place and fix a spacer bracket on the opposite crossbeam. Fix the long bent plate to the holes of the spacer bracket. Fix the angle brackets for the roof panels Rivet the cover panels on the guide holes.. STRUCTURE ANGLE BRAKETS rev. 18//2014 09 pag. 39 di 39