CONSTRUCTION TRADE CATALOGUE 2013 2014 A Company of the SWAROVSKI Group www.tyrolit.com 1
TYROLIT IS PART OF THE SWAROVSKI GROUP World s leading producer of cut crystal, jewellery, accessories, lighting and interior crystal design Founded 1895 in Wattens / Austria Leading supplier for innovative solutions in grinding, cutting, drilling, honing, dressing and polishing Founded 1919 in Wattens / Austria Specialist for long-range precision sports optics, binoculars, telescopes, rifle scopes, optronic instruments, range finders and image intensifier tubes Founded 1949 in Absam / Austria www.tyrolit.com 2
content Angle grinder Dry cutting saw blades 12 Diamond cup wheels 24 Petrol saw Dry cutting saw blades 28 Hand- and ring saw blades 38 Machines 42 Table sawing Table saw blades 46 Machines 52 Floor sawing Floor saw blades 62 Machines 70 Floor grinding Machines 80 Tools 91 Core drilling Wet drill bits 94 Dry drill bits 104 Core drilling systems 110 Abrasives Cut-off discs up to 230 mm 132 Cut-off discs 300 400 mm 134 Grinding wheels and flap discs 136 Safety Safety equipment 140 Safety information 142 safety abrasives drilling grinding sawing OFF hand APPENDIX Table of recommended speeds 144 Trouble-shooting 145 www.tyrolit.com 3
TYROLIT TODAY As one of the world s largest producers of grinding, cutting, drilling and dressing tools as well as a provider of tools and machines, TYROLIT is synonymous with high-quality, innovative solutions and a wealth of experience. In 2011, the approximately 4,500 employees generated sales of 548 million euros. The company has 27 production sites in 12 countries and has its own worldwide distribution network. We continually invest in the development of new technologies geared to the needs of our customers and to the environment technologies that guarantee the highest level of environmental compatibility. Our range of around 80,000 products, which include numerous milestones, sets new technological standards in a whole host of different industries. The construction industry also relies on TYROLIT: our tools, machinery and specially tailored system solutions facilitate the efficient processing, cutting and breaking up of concrete. Whether drilling, wall or wire-sawing, joint-cutting, grooving and grinding, or providing solutions for specialist projects for offshore industries, tunnel expansions, decommissioning nuclear power stations, etc. TYROLIT makes it possible. TYROLIT provides retailers comprehensive support, including POS systems, on-site training, seminars or inhouse fairs. Through continuous market monitoring, fast response and targeted technical advice, TYROLIT ensures its partners a professional appearance TYROLIT is the perfect partner to help you grow your business. www.tyrolit.com 4
OUR QUALITY LINES PREMIUM Quality tools for maximum performance and economic efficiency: Maximum performance and service life, broad product range STANDARD Quality tools for daily use: Impressive performance and service life, reliable quality BASIC Quality tools for universal use: Cost-effective performance and service life: solid, low-priced and efficient www.tyrolit.com 5
OUR PRODUCT DESIGN Label TYROLIT logo Maximum operating speed Quality line Safety information Direction of rotation Specification and dimensions Article number TYROLIT, member the OSA (Organization for the Safety of Abrasives) Materials that can be cut LABEL COLOUR Label colour Yellow Red Blue Green Grey Materials Universal Concrete Hard stone Tiles Marble Asphalt Abrasive materials www.tyrolit.com 6
MATERIALS Universal building materials Concrete Hard stone, granite Marble, soft stone Asphalt Abrasive / Refractory materials Tiles Engineering bricks Steel Stainless steel Steel, Stainless steel Rails SPECIFICATION DIAMOND TOOLS Example: DCC -FC: Premium Dry cutting blade for concrete in Fast-Cut-design Letter 1 2 Application DC Dry Cutting DG Dry Grinding CD Core Drilling DD Dry Drilling FS TS Floor Sawing Table Sawing Letter 3 4 Materials U Universal C Concrete H Hard stone, granite A Asphalt AB Abrasive Materials A+C Asphalt and concrete M Marble, Soft stone T Tiles Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut S Silent LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) www.tyrolit.com 7
OUR SALES SUPPORT Tyrolit Point-of-sale-systemS Wall displays: Clear organisation of the products in terms of areas of application, quality lines and diameter. Floor displays: Promotion for the smallest of spaces Counter displays: Displays to increase impulse buying We re here for you We can take on the planning of your product range to meet customer requirements and will be happy to advise you regarding the best selling positions. More information More information can be found in our POS-Flyer. You ll find this Flyer on our website at www.tyrolit.com. Our sales representatives are pleased to answer any further questions. www.tyrolit.com 8
OUR SALES SUPPORT PRODUCT TRAINING AND APPRASIVE Product training Training and progressive courses in the area of application and service engineering are carried out by our team on site or at our training centers in Switzerland and Austria. Particular attention lies in traceable and practical transfer of experience and knowhow. Training is available for more than 80,000 variant products and countless applications. Professional partner training is conducted on a global basis to help our partners to rise above the competition. We provide training on products, brand, safety & quality, and sales support with the objective of helping you to increase sales by selling value and solutions. TYROLIT s new revolutionary tool: APPRASIVE TYROLIT APPRASIVE opens the door to TYROLIT s mobile world of grinding and is downloadable for free in any App-Shop. TYROLIT APPRASIVE consists of three main applications: TOOL CHECK CONSTRUCTION TYROLIT Tool Check helps to solve the most common application issues directly at the construction site. It is easy to use and offers fast assistance for core drilling, wall sawing, floor sawing and wire sawing. GRINDOMETER TYROLIT Grindometer supports by calculating the correlation between peripheral speed, RPM and tool-diameter in both, metric and imperial systems. The TYROLIT Grindometer also provides relevant formulas to calculate various grinding and cutting applications. PRODUCT FINDER The TYROLIT Product Finder allows customers to explore TYROLIT s products. Structured by application and machine, the right tool can quickly be found. www.tyrolit.com 9
ANGLE GRINDER Dry cutting saw blades 12 Diamond cup wheels 24
Recommendation Guide Dry Cutting up to 230 mm OFF hand Universal Concrete Quality line Premium Standard Basic Premium Standard Specification Material Asphalt Concrete/hard concrete Abrasive concrete Lightly reinforced concrete Concrete roof tiles Concrete pipes/blocks Pumice stone Floor pavement/plaster Soft refractory bricks Fine stoneware GFRP / composites Glass Gneiss Granite Hard sand-lime bricks Soft sand-lime bricks Ceramic tiles Clinkers Marble, limestone Cellular concrete Porphyry Sandstone Slate Re-bar / steel Clay bricks, slabs Exposed aggregate DCU 4in1 TGD Technology DCU DCU -S DCU -FC 4in1 DCU DCU -FC DCU DCU -FC DCC DCC -FC Catalogue page: 16 16 16 17 17 18 18 DCC Main application Additional application www.tyrolit.com 12
DCH TGD Technology Hard stone Abrasive materials Marble Tiles Premium Basic Premium Basic Premium Premium Basic DCH -FC DCH DCAB DCAB DCM DCT DCT OFF hand 20 20 20 21 21 22 22 22 www.tyrolit.com 13
service remarks recommendations OFF hand SERVICE Quick delivery Available in all relevant diameters Conventional dimensions on stock Remarks / Recommendations Observe safety and user instructions On request safety instructions may also be sent separately Maximum working speed 80m/s Pictograms TYROLIT diamond dry-cutting saws are among the best tools available for a broad range of applications. Universal Concrete Hard stone, granite Abrasive materials Marble, Soft stone Tiles Steel Specification for TYROLIT Dry Cutting Saw Blades up to 230 mm Example: DCC -FC: Premium Dry cutting saw blade for concrete in Fast-Cut-design Letter 1 2 Application DC Dry Cutting Letter 3 4 Materials U Universal C Concrete H Hard stone, granite AB Abrasive Materials M Marble, Soft stone T Tiles Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut S Silent LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) www.tyrolit.com 14
TGD -Technology TYROLIT GRAIN DISTRIBUTION (TGD) is a technology for diamond tools, developed by TYROLIT. TGD ensures a constant and high cutting performance due to optimum grain distribution. The new TYROLIT PREMIUM dry cutting saw blades DCU 4in1 and DCH satisfy the most demanding of users with extremely high cutting speed, maximum cutting life and smooth cutting characteristics. The combination of the proven TGD -technology and the optimized 14 mm high segments guarantees optimal functionality and performance throughout the whole lifetime. The smooth running performance enabled by TGD -technology results in clean cut edges that require little or no rework with the minimum of vibration. This significantly reduces the stress on user and machine. Particularly in continuous operation these advantages are economically significant: The operator can perform optimally all day and machines remain operational for a longer time. OFF hand Premium DCU 4in1 The universally applicable dry cutting saw blade DCU 4in1 convinces with outstanding performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Machine 704617 C3W 230 2.4 22.23 14 736088 C3W 300 2.6 20 14 736102 C3W 350 3 20 14 59543 C3W 400 3 20 14 Convincing benefits: Low cutting costs due to high cutting speed Comfortable to use because of extremely smooth. low vibration performance Universal application on concrete. hard stone. abrasive materials and steel Premium DCH The dry cutting saw blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Machine 707365 C3W 230 2.4 22.23 14 736095 C3W 300 2.6 20 14 736105 C3W 350 3 20 14 Convincing benefits: Low cutting costs due to high cutting speed Comfortable to use because of extremely smooth. low vibration performance No rework due to very clean edges www.tyrolit.com 15
ANGLE GRINDER DRY CUTTING SAW BLADES TYROLIT offers laser welded and directly sintered dry-cutting saws that meet the highest standards of quality and safety. With TYROLIT dry-cutting saws, even plastics, fibre glass or bulletproof glass can be cut in addition to countless standard materials such as hard stone, concrete or asphalt. Innovative products, such as ultra-thin and sound insulated drycutting saws, underline the continuous further development and optimisation of our dry cutting saw blades. OFF hand Premium DCU 4in1 in tgd -Technology Application: Universal building materials such as concrete, clay bricks, natural stone, cellular concrete etc. Details: The versatile dry cutting saw blade DCU 4in1 convinces with outstanding cutting performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 704617 C3W 230 2.4 22.23 14 4in1 Premium DCU DCU -FC 4in1 DCU -S Application: Universal building materials such as concrete, clay bricks, natural stone, steel, etc. C6W Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 464537 C6W 115 2.2 22.23 10 464539 C6W 125 2.2 22.23 10 464540 C6W 150 2.4 22.23 12 464543 C6W 180 2.4 22.23 12 464544 C6W 230 2.4 22.23 12 474743 C6R 115 2 22.23 10 FAST CUT 4in1 C6R 474746 C6R 125 2 22.23 10 FAST CUT 4in1 474751 C6R 150 2.4 22.23 9 FAST CUT 4in1 474752 C6R 180 2.4 22.23 9 FAST CUT 4in1 474753 C6R 230 2.4 22.23 9 FAST CUT 4in1 474771 C3G 230 2.6 22.23 9 Silent www.tyrolit.com 16
ANGLE GRINDER standard DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3 467443 C3 115 2 22.23 7 467444 C3 125 2 22.23 7 467445 C3 150 2.6 22.23 9 467446 C3 180 2.6 22.23 9 467448 C3 230 2.6 22.23 9 C3R 467414 C3R 115 2 22.23 7 FAST CUT 467416 C3R 125 2 22.23 7 FAST CUT 467428 C3R 150 2.4 22.23 9 FAST CUT 467430 C3R 180 2.4 22.23 9 FAST CUT 467431 C3R 230 2.4 22.23 9 FAST CUT OFF hand basic DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Details: The 105 mm diameter blade is supplied with a reduction bush 20 16 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3 466082 C3 105 2 20 7 466083 C3 115 2 22.23 7 466084 C3 125 2.6 22.23 7 466086 C3 150 2.6 22.23 9 466087 C3 180 2.6 22.23 9 466090 C3 230 2.6 22.23 9 C3R 467266 C3R 105 2 20 7 FAST CUT 467267 C3R 115 2 22.23 7 FAST CUT 467268 C3R 125 2 22.23 7 FAST CUT 467271 C3R 150 2.4 22.23 9 FAST CUT 467273 C3R 180 2.4 22.23 9 FAST CUT 467276 C3R 230 2.4 22.23 9 FAST CUT www.tyrolit.com 17
ANGLE GRINDER Premium DCC Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465488 C6W 115 2.2 22.23 10 465489 C6W 125 2.2 22.23 10 465490 C6W 150 2.4 22.23 12 465491 C6W 180 2.4 22.23 12 465492 C6W 230 2.4 22.23 12 OFF hand Premium DCC -FC Wall chaser blade Application: Concrete, clay brick, cellular concrete Details: Tool especially designed for cutting grooves in concrete and masonry. For use with all standard wall chasers Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 598008 C3R 125 2 22.23 7 FastCut 598010 C3R 140 2.4 22.23 9 FastCut 598011 C3R 150 2.4 22.23 9 FastCut standard DCC Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 474774 C3 115 2 22.23 7 474775 C3 125 2 22.23 7 536789 C3W 130 2.2 22.23 7 474777 C3 150 2.6 22.23 9 474778 C3 180 2.6 22.23 9 474780 C3 230 2.6 22.23 9 www.tyrolit.com 18
Our super thin dry cutting saw blades The DCH -FC from TYROLIT enables the user to carry out cutting work swiftly and accurately, without any great exertion. The DCH -FC is a super thin diamond dry cutting blade with a segment thickness of 1.2 / 1.9 mm. It combines an extremely high cutting speed with minimal dust generation and absolutely smooth running characteristics. OFF hand Super thin 1,2 mm 1,9 mm 2,2 mm 2,6 mm Convincing benefits: Extremely high stock removal rate due to super thin 1.2 mm / 1.9 mm segment width an extreme time-saving factor for the user High cutting ability means less effort on the part of the user Health benefits for the user due to reduced dust generation Neat cut edges with minimal break-out thanks to absolutely smooth running characteristics Bases of slots shot-peened for enhanced safety protection from segment breakage Premium DCH -fc Type No. Shape Ø (mm) Width Bore Segment height Type MACHINE 475790 C3 115 1.2 22.23 7 FAST CUT 475793 C3 125 1.2 22.23 7 FAST CUT 475797 C3W 150 1.9 22.23 9 FAST CUT 475800 C3W 230 1.9 22.23 9 FAST CUT www.tyrolit.com 19
ANGLE GRINDER Premium DCH in tgd -Technology Application: Concrete bricks, granite, gneiss, porphyry, paving slabs, etc. Details: The dry cutting saw blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 707365 C3W 230 2.4 22.23 14 OFF hand Premium DCH DCH -FC Application: Granite, gneiss, porphyry, paving slabs, hard limestone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W 464697 C6W 115 2.2 22.23 10 464698 C6W 125 2.2 22.23 10 464699 C6W 150 2.4 22.23 12 475790 C3 115 1.2 22.23 7 FAST CUT 475793 C3 125 1.2 22.23 7 FAST CUT 475797 C3W 180 1.9 22.23 9 FAST CUT C3/C3W 475800 C3W 230 1.9 22.23 9 FAST CUT basic DCH Application: Granite, porphyry, paving slabs, hard limestone etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 467386 C3 115 2 22.23 7 467387 C3 125 2 22.23 7 467388 C3 180 2.6 22.23 9 467389 C3 230 2.6 22.23 9 www.tyrolit.com 20
ANGLE GRINDER premium DCab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465976 C3W 115 2.2 22.23 10 465977 C3W 125 2.2 22.23 10 465979 C3W 150 2.2 22.23 10 465980 C3SW 230 2.4 22.23 10 OFF hand premium DCab Tuck point blade Application: Mortar joints Details: Tool for repairing grout, removal cement mortar joints between bricks Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 563873 FRSU 115 7.2 22.23 7 535829 FRSU 125 7.2 22.23 7 basic DCab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465672 C3W 115 2.2 22.23 7 465674 C3W 125 2.2 22.23 7 465677 C3W 150 2.2 22.23 10 465686 C3W 230 2.4 22.23 10 www.tyrolit.com 21
ANGLE GRINDER Premium DCm Application: Marble, fibre glass reinforced plastic, PVC, composites, fibre glass, bullet-proof glass, etc. Details: with electroplated coating, also suitable for rescue operations Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 315968 UC3 115 2.5 22.23 2 315967 UC3 125 2.5 22.23 2 547611 UC3 150 3 22.23 2 315966 UC3 180 3 22.23 2 315965 UC3 230 3 22.23 2 OFF hand Premium DCT Application: ceramic tiles, stoneware, porcelain Details: The 105 mm diameter blade is supplied with a reduction bush 20 16 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 639558 1A1R 105 1.2 20 10 639559 1A1R 115 1.2 22.23 10 639560 1A1R 125 1.2 22.23 10 639634 1A1R 180 1.4 22.23 10 676791 1A1R 200 1.6 22.23 10 639635 1A1R 230 1.6 22.23 10 basic DCt Application: Ceramic tiles Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 475975 1A1R 100 1.6 22.23 7 475978 1A1R 115 1.6 22.23 7 475980 1A1R 125 1.6 22.23 7 475983 1A1R 180 2 22.23 9 475986 1A1R 230 2 22.23 9 www.tyrolit.com 22
ANGLE GRINDER OFF hand www.tyrolit.com 23
ANGLE GRINDER DIAMOND CUP WHEELS TYROLIT diamond grinding cup wheels are used for fast and accurate grinding of uneven surfaces. Our cup wheels have been developed to cover a broad range of applications and to provide an outstanding performance in terms of stock removal rate and wheel life. A thorough colour coding system enables you to find the right product for the material to be processed. OFF hand Premium DgU Application: Concrete, natural stone and universal building materials Details: Resin filled diamond cup wheel for smooth grinding without chipping for the best performance on corners and edges Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 356569 STHD 100 18 22.23 5 350694 STHD 110 18 22.23 5 367833 STHD 110 18 M14 5 348387 STHD 125 18 22.23 5 828013 STHD 180 19 22.23 5 standard DgU single row Application: Concrete, natural stone and universal building materials Details: Single row segments for aggressive material removal. Reduction bush 22.23 16 mm is included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 494333 STS-S 100 18 22.23 5 www.tyrolit.com 24
ANGLE GRINDER standard DgU double row Application: Concrete, natural stone and universal building materials Details: Double row segments for medium material removal and long life performance. Diameters 100 and 110 mm are supplied with a reduction bush 22.23 16 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 494339 STS-D 100 18 22.23 5 494349 STS-D 110 18 22.23 5 494361 STS-D 125 20 22.23 5 494394 STS-D 180 32 22.23 5 OFF hand standard DgU turbo Application: Concrete, natural stone and universal building materials Details: Turbo style arranged segments for smooth grinding and shaping of corners and edges. Fast dust removal. The 100 mm diameter cup wheel is supplied with a reduction bush 22.23 16 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 494342 STS-T 100 18 22.23 5 494365 STS-T 125 20 22.23 5 494391 STS-T 180 32 22.23 5 premium Dgab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Details: Resin filled diamond cup wheel for smooth grinding without chipping for the best performance on corners and edges Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 405219 STHD 125 18 22.23 5 www.tyrolit.com 25
PETROL SAW Dry cutting saw blades 28 Hand- and ring saw blades 38 Machines 42
Recommendation Guide Dry Cutting 300 450 mm OFF hand Universal Concrete Quality line Premium Standard Basic Premium Standard Specification Material Asphalt Concrete/hard concrete Abrasive concrete Lightly reinforced concrete Concrete roof tiles Concrete pipes/blocks Pumice stone Floor pavement/plaster Soft refractory bricks GFRP / composites Glass Gneiss Granite Hard sand-lime bricks Soft sand-lime bricks Marble, limestone Cellular concrete Porphyry Sandstone Slate Re-bar / steel Clay bricks, slabs Exposed aggregate DCU 4in1 TGD Technology DCU DCU DCU -FC DCU DCU -FC DCC DCC DCC -LL Catalogue page: 31 31 32 32 33 33 Main application Additional application www.tyrolit.com 28
DCH TGD Technology Hard stone Asphalt Marble Premium Basic Premium Standard Basic Premium DCH DCH DCA DCA+C 2in1 DCA DCA DCM OFF hand 34 34 34 36 36 36 37 37 www.tyrolit.com 29
service Remarks Recommendations OFF hand SERVICE Quick delivery Available in all relevant diameters Conventional dimensions on stock Remarks / Recommendations Please observe the safety and user instructions On request safety instructions may also be sent separately Maximum working speed 100 m/s Pictograms TYROLIT diamond dry-cutting saws are among the best tools available for a broad range of applications. Universal Concrete Hard stone, granite Asphalt Marble, Soft stone Steel Specification for TYROLIT Dry Cutting Saw Blades 300 450 mm Example: DCC -LL: Standard Dry cutting saw blade for Concrete in Long-Life-design Letter 1 2 Application DC Dry Cutting Letter 3 4 Materials U Universal C Concrete H Hard stone, granite A Asphalt A+C Asphalt and Concrete M Marble, Soft stone Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) 2in1 Asphalt and concrete www.tyrolit.com 30
PETROL SAW DRY CUTTING SAW BLADES TYROLIT offers laser welded and directly sintered dry-cutting saws that meet the highest standards of quality and safety. With TYROLIT dry-cutting saws, even plastics, fibre glass or bulletproof glass can be cut in addition to countless standard materials such as hard stone, concrete or asphalt. Innovative products, such as ultra-thin and sound insulated dry cutting saws, underline the continuous further development and optimisation of our dry cutting saw blades. Premium DCU 4in1 in tgd -Technology OFF hand Application: Universal building materials such as concrete, natural stone, clay bricks, cellular concrete etc. Details: The versatile dry cutting saw blade DCU 4in1 convinces with outstanding cutting performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 736088 C3W 300 2.6 20 14 4in1 22373 C3W 300 2.6 22.23 14 4in1 59580 C3W 300 2.6 25.4 14 4in1 736102 C3W 350 3 20 14 4in1 22377 C3W 350 3 25.4 14 4in1 59543 C3W 400 3 20 14 4in1 59545 C3W 400 3 25.4 14 4in1 Premium DCU Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 464545 C6W 300 2.6 20 12 464546 C6W 300 2.6 22.23 12 464549 C6W 300 2.6 25.4 12 464551 C6W 350 3 20 12 464552 C6W 350 3 22.23 12 464553 C6W 350 3 25.4 12 464555 C6W 400 3 20 12 464556 C6W 400 3 25.4 12 www.tyrolit.com 31
PETROL SAW standard DCu DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W 464853 C3W 300 2.6 20 10 464854 C3W 300 2.6 22.23 10 OFF hand C3r 464855 C3W 300 2.6 25.4 10 464858 C3W 350 3 20 10 464859 C3W 350 3 25.4 10 465667 C3W 400 3 20 10 467433 C3R 300 3 20 10 FAST CUT 467434 C3R 300 3 22.23 10 FAST CUT 467435 C3R 300 3 25.4 10 FAST CUT 467436 C3R 350 3 20 10 FAST CUT 467439 C3R 350 3 25.4 10 FAST CUT basic DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W 466093 C3W 300 2.6 20 10 466094 C3W 300 2.6 22.23 10 466095 C3W 300 2.6 25.4 10 466096 C3W 350 3 20 10 466098 C3W 350 3 22.23 10 466099 C3W 350 3 25.4 10 529399 C3W 400 3.2 25.4 10 C3r 529401 C3W 450 3.6 25.4 10 467280 C3R 300 3 20 10 FAST CUT 467281 C3R 300 3 22.23 10 FAST CUT 467282 C3R 300 3 25.4 10 FAST CUT 467285 C3R 350 3 20 10 FAST CUT 467288 C3R 350 3 22.23 10 FAST CUT 467289 C3R 350 3 25.4 10 FAST CUT www.tyrolit.com 32
PETROL SAW premium DCc Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465493 C6W 300 2.6 20 12 465494 C6W 300 2.6 22.23 12 465495 C6W 300 2.6 25.4 12 465496 C6W 350 3 20 12 465498 C6W 350 3 22.23 12 465499 C6W 350 3 25.4 12 465501 C6W 400 3 20 12 OFF hand standard DCC DCC -LL Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465503 C3W 300 2.6 20 10 465505 C3W 300 2.6 22.23 10 465507 C3W 300 2.6 25.4 10 465509 C3W 350 3 20 10 465662 C3W 350 3 22.23 10 465512 C3W 350 3 25.4 10 485041 C3W 400 3.2 20 10 484994 C3W 300 2.6 20 10 Long-Life 484996 C3W 300 2.6 22.23 10 Long-Life 484999 C3W 300 2.6 25.4 10 Long-Life 485001 C3W 350 3 20 10 Long-Life 485003 C3W 350 3 22.23 10 Long-Life 485004 C3W 400 3.2 25.4 10 Long-Life www.tyrolit.com 33
PETROL SAW Premium DCH in tgd -Technology Application: Concrete bricks, granite, gneiss, porphyry, paving slabs, etc. Details: The dry cutting blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 736095 C3W 300 2.6 20 14 43485 C3W 300 2.6 25.4 14 736105 C3W 350 3 20 14 OFF hand 43490 C3W 350 3 25.4 14 Premium DCH Application: Granite, gneiss, porphyry, paving slabs, hard limestone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 464702 C6W 300 2.6 20 12 464703 C6W 300 2.6 22.23 12 464706 C6W 300 2.6 25.4 12 464707 C6W 350 3 20 12 464710 C6W 350 3 22.23 12 464711 C6W 350 3 25.4 12 464712 C6W 400 3 20 12 basic DCH Application: Granite, gneiss, porphyry, paving slabs, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 467391 C3W 300 2.6 20 10 467392 C3W 300 2.6 22.23 10 467394 C3W 300 2.6 25.4 10 467395 C3W 350 3 20 10 467396 C3W 350 3 22.23 10 467400 C3W 350 3 25.4 10 www.tyrolit.com 34
OUR ALL-ROUNDER The DCA+C 2in1 from TYROLIT achieves the perfect compromise between high cutting speed and excellent stability. This highly wear-resistant, yet fast cutting diamond saw has been developed for use in road construction for cutting both asphalt and concrete surfaces. Additional protective segments prevent undercutting of the blade, thereby minimizing the likelihood of segment loss. OFF hand Inclined protective segments prevent the undercutting effect. Protective segments Undercutting-Effect Segment Undercut Steel core Convincing benefits: Increased flexibility through suitability for use on asphalt and concrete Increased stability due to laser welding and 3 protective segments against the undercutting effect protection against segment loss Also suitable for use on floor saws Also suitable for wet cutting vs = 100 m/s The effect of undercutting of the support body is a specific problem that occurs mostly when cutting abrasive materials such as asphalt or green concrete. The support body tapers sharply below the segments, which may ultimately lead to segment loss. Premium DCa+c 2in1 Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height MACHINE 465640 C73SW 300 2.6 20 10 465642 C73SW 350 3 25.4 10 www.tyrolit.com 35
PETROL SAW premium DCA Application: Asphalt, sandstone, extremely abrasive materials Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465982 C7SW 300 2.8 20 10 465983 C7SW 300 2.8 22.23 10 465984 C7SW 300 2.8 25.4 10 465985 C7SW 350 3 20 10 465987 C7SW 350 3 25.4 10 OFF hand premium DCa+C 2in1 Application: Especially designed for cutting asphalt and green concrete. Also suitable for cured concrete Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465640 C73SW 300 2.6 20 10 2in1 465642 C73SW 350 3 25.4 10 2in1 standard DCa Application: Asphalt, sandstone, extremely abrasive materials Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465519 C1SW 300 2.8 20 10 465520 C1SW 350 3 20 10 465522 C1SW 350 3 25.4 10 465525 C1SW 400 3.2 25.4 10 465526 C1SW 450 3.6 25.4 10 www.tyrolit.com 36
PETROL SAW basic DCa Application: Asphalt, sandstone, extremely abrasive materials Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 465649 C1SW 300 2.8 20 10 465656 C1SW 300 2.8 22.23 10 465650 C1SW 300 2.8 25.4 10 465651 C1SW 350 3 20 10 465652 C1SW 350 3 25.4 10 529402 C1SW 400 3.2 25.4 10 529403 C1SW 450 3.6 25.4 10 OFF hand premium DCM Application: Marble, fibre glass reinforced plastic, PVC, composites, fibre glass, bulletproof glass, etc. Details: With electroplated coating, also suitable for rescue operations Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 439591 UC3 300 3 20 2.5 440056 UC3 300 3 22.23 2.5 449224 UC3 300 3 25.4 2.5 490961 UC3 350 3 20 2.5 490962 UC3 350 3 25.4 2.5 www.tyrolit.com 37
HAND- AND RING SAW BLADES OFF hand premium Quality tools for maximum performance and economic efficiency Excellent cutting speed Very high lifetime Universal range of application Innovative layout of diamond segments Quick and easy handling Clean cutting edges Quiet and Fast Cutting of reinforcement Extensive product range suitable for all types of machines Highest levels of quality and safety by means of laser-welded segments TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. Recommendation Guide Operation only for wet cutting Concrete Quality line Specification Materials Concrete / hard concrete Premium Hand saw Ring saw HSL TGD RSL RSM Abrasive concrete Lightly reinforced concrete Concrete blocks / pipes Hard sand-lime brick Soft sand-lime brick Cellular concrete Hollow clay bricks Clay bricks, -slabs Exposed aggregate Catalogue page: 39 40 40 Main application Type indication HS = Hand saw blade RS = Ring saw blade L = low / for hard, non-abrasive materials M = medium / for soft, abrasive materials Additional application www.tyrolit.com 38
PETROL SAW HAND SAW BLADES The leadership of TYROLIT is based on years of experience in the fields of production and application of hand saw blades. This allows us to provide innovative solutions for large scale projects and at the same time, our tools achieve efficient results in everyday use at construction sites. Hand saw blades are especially suitable for openings and breakthrough of walls or ceilings with limited depths. Premium hsl in tgd -Technology OFF hand Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 15cm Details: Use in the system with petrol-driven, electric or hydraulic cutting machines Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 54902 C77W 405 2.8 25.4 13 732290 C77W 416 2.8 25.4 13 www.tyrolit.com 39
PETROL SAW RING SAW BLADES TYROLIT ring saw blades convince with quick and simple handling and clean cutting edges. The outstanding cutting performance remains constant over the complete blade lifetime. The range of TYROLIT products covers all common applications and machines (electrical, hydraulic, petrol driven). OFF hand Premium Rsl Ring saw blades Ø 406 mm / 506 mm Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 40 cm (Ø 506 mm) / 30cm (Ø 406 mm). Details: The ring saw blades have been optimized to form a perfect system solution together with the TYROLIT Hydrostress machine HRG500. When changing the blade, the wear plate delivered together with the blade has also to be changed. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 738471 C1W 406 3.9 326.8 10 738473 C1W 506 3.9 421.7 10 Premium Rsl / RSM Ring saw blades Ø 366 mm Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 26 cm Details: To be used in combination with petrol driven, electrical or hydraulic ring saw machines. When changing the blade, the drive wheel delivered together with the blade has also to be changed. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 739886 C1W 366 4.2 288 10 rsl 739887 C1W 366 4.2 288 10 rsm www.tyrolit.com 40
PETROL SAW OFF hand www.tyrolit.com 41
PETROL SAW RING SAW hrg500 CUTTING DEPTHS UP TO 400 MM OFF hand Excellent power transfer to blade and no slippage due to a patent pending self torque, anti-slip, drive roller system Uniquely cuts up to 400 mm deep One of a kind petrol driven hand saw, cuts through 400 mm walls or floors Reliable Dolmar 64 cc, 2 stroke petrol engine Prevents over cuts, eliminates corner drilling, no need for diamond chain Greater productivity and easy set up, much faster than diamond chain sawing Economical alternative to diamond chain saws because of significantly increased diamond tool life Saves costs due to low maintenance and minimal wear parts Excellent power transfer to blade and no slippage due to a patent pending self torque, anti-slip, drive roller system Reliable Dolmar petrol engine www.tyrolit.com 42
PETROL SAW Technical data Saw blade Max. cutting depth Max. saw blade Ø Drive Drive/motor Type Power Displacement 400 mm 500 mm Petrol, 2 stroke Dolmar 4.8 HP 64 cc System & Accessories Ring saw HRG500 Ring saw HRG500 Ring saw HRG500 Accessories 10991812 Upper drive roller 10991813 Lower drive roller Dimensions & weight Length Width Height Weight 640 mm 260 mm 510 mm 13.5 kg OFF hand www.tyrolit.com 43
TABLE SAWING Table saw blades 46 Machines 52
Table saw blades premium Quality tools for maximum performance and economic efficiency Excellent cutting performance Very high cutting life Optimized for every particular material or use Wide product range for optimum realization of projects sawing STANDARD Quality tools for everyday use Impressive performance and lifetime Universal fields of application SERVICE Quick delivery Available in all relevant diameters All relevant dimensions on stock Designed to perfectly harmonize with TYROLIT Hydrostress machines Reduction bushes for various machine types REMARKS / RECOMMENDATIONS Please observe the safety and user instructions On request safety instructions may also be sent separately Maximum working speed 63m/s Tools only to be used for wet-cutting (exceptions are explicitly stated) Pictograms Universal Hard stone, granite Refractory materials Engineering bricks Marble, soft stone Tiles www.tyrolit.com 46
Recommendation Guide Table saw blades Universal Hard stone Engineering bricks Refractory Marble Tiles Quality line Premium Standard Premium Premium Premium Premium Premium Specification EB-T XB-T EH-T TSS10 F40 ES-T DCT Material Concrete kerbs / slabs Pumice stone Fine stoneware sawing Refractory bricks Engineering bricks Granite / Gneiss Soft sand-lime bricks Hard sand-lime bricks Ceramic tiles Clinkers Marble, limestone Cellular concrete Terrazo Exposed aggregrate Soft bricks Hard bricks Catalogue page: 48 48 49 49 49 50 50 Main application Additional application www.tyrolit.com 47
TABLE SAWING Table saw blades Tyrolit table saw blades impress with excellent cutting characteristics and a long lifetime. TYROLIT table saw blades have been developed for perfect interaction with TYROLIT Hydrostress machines, thus guaranteeing best cutting results. Bore reduction bushes ensure that our blades can be used on most commercially available saws. Premium EB-T sawing Application: Cellular concrete, lime-sandstone, pumice stone, clay bricks, etc. Details: Blades with a bore of 35 mm are supplied with a reduction bushes 35 30 mm and 30 25.4 mm. Blades with a bore of 60 mm are supplied with a reduction bush 60 55 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5692 C2W 250 2.2 35 7 5693 C2W 300 2.4 35 7 5696 C2W 350 2.8 35 7 5707 C2W 400 3.2 35 7 5708 C1W 500 3.6 35 7 5715 C1W 600 3.6 35 7 5720 C1W 625 3.6 35 7 5721 C5 650 3.9 35 7 5723 C1 900 4.7 60 7 175115 C1 1000 4.7 60 7 standard XB-T Application: Cellular concrete, lime-sandstone, pumice stone, clay bricks, etc. Details: Blades with a bore of 35 mm are supplied with a reduction bushes 35 30 mm and 30 25.4 mm. Blades with a bore of 60 mm are supplied with a reduction bush 60 55 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 284967 C2W 250 2.2 35 7 284968 C2W 300 2.4 35 7 284969 C2W 350 2.8 35 7 284970 C2W 400 3.2 35 7 462504 C2W 450 3.2 35 9 462506 C2W 550 3.6 35 9 355613 C1W 625 3.6 60 9 355631 C1 650 3.9 60 9 355633 C1 700 3.9 60 9 338399 C1 900 4.8 60 9 437376 C5 1000 4.8 60 9 www.tyrolit.com 48
TABLE SAWING Premium EH-T Application: Granite, gneiss, hard limestone, hard brick Details: Reduction bushes 35 30 mm and 30 25.4 mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5687 C2W 250 2.2 35 7 5688 C2W 300 2.6 35 7 5689 C2W 350 2.8 35 7 Premium F40 Application: Type F40 is especially designed for cutting refractories Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 817606 C2W 300 2.4 25.4 7 sawing 817603 C2W 350 2.8 25.4 7 817607 C2W 400 3.2 25.4 7 547136 C2W 500 3.6 25.4 7 Premium TSS10 Application: Type TSS10 is especially designed for cutting engineering bricks (e.g. Stradalit) Details: Reduction bushes 35 30 mm and 30 25.4 mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 894258 C1 350 2.8 35 9 www.tyrolit.com 49
TABLE SAWING Premium ES-T Application: Soft stone, e.g. marble and limestone Details: Reduction bushes 35 30 mm and 30 25.4 mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5684 C2 300 2.4 35 7 5685 C2 350 2.8 35 7 sawing Premium DCT Application: Ceramic tiles, fine stoneware, porcelain, terrazzo Details: Extra thin blades with outstanding characteristics. Reduction bushes 35 30 mm and 30 25.4 mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 639566 1A1R 180 1.4 35 10 701934 1A1R 200 1.6 35 10 639568 1A1R 230 1.6 35 10 639569 1A1R 250 1.6 35 10 639570 1A1R 300 2 35 10 639571 1A1R 350 2 35 10 www.tyrolit.com 50
TABLE SAWING sawing www.tyrolit.com 51
TABLE SAWING TILE SAW tte250 Cutting depths up to 60 mm Innovative telescopic system makes long cut lengths possible (up to 730 mm) sawing Required cutting depth is quick and easy to set additional deployment options due to cap cutting function Long cutting lengths with short overall saw length Clean cutting thanks to precise saw table guidance Practical handling and problem-free transport due to compact design and lightweight construction Simple to clean due to detachable water tank made from high-quality, robust plastic Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Precise angle and mitre cutting using included stops www.tyrolit.com 52
TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Drive Drive/motor Output Standard voltage/frequency Optional voltage/frequency Engine cooling Saw blade drive 60 mm 250 mm 730 mm 3420 1/min 25.4 mm Electric 1.1 kw 230 V / 50 Hz 110 V / 60 Hz Air cooling Direct System & Accessories Tile saw TTE250 10983906 Tile saw TTE250 / 230 V 10984480 Tile saw TTE250 / 110 V Accessories 10984479 Fold-up saw table 10985921 Table extension arm 10988374 Mitre stop (Jolly table) for 600 mm tiles Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (mitre stop) Cap cutting function Included table extension Plastic water tank (detachable) Electric water pump Dismantlable sawing Dimensions & Weight Length Width Height Weight 900 mm 600 mm 500 mm 26 kg www.tyrolit.com 53
TABLE SAWING Masonry saw tbe350 Cutting depths up to 110 mm Swivelling saw head allows 45 mitre cuts to be made sawing Two robust castors provide optimum manoeuvrability at the deployment location Uncompromising price/performance ratio Clean cutting thanks to solid saw table with non-slip surface Mitre cuts are child's play to make using the swivelling saw head Continuous tool cooling and minimal amount of service work due to water pump location that prevents soiling Problem-free transport thanks to removable table feet Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Included angle stop for cuts from 30 to 90 www.tyrolit.com 54
TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø 110 mm 350 mm 600 mm 2800 1/min 25.4 mm System & Accessories Masonry saw TBE350 10981423 Masonry saw TBE350 / 230 V 10981424 Masonry saw TBE350 / 110 V Drive Drive/motor Output Standard voltage/frequency Optional voltage/frequency Engine cooling Saw blade drive Electric 2.2 kw 230 V / 50 Hz 110 V / 60 Hz Air cooling Direct Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (swivelling saw head) Cap cutting function Water tank made from powder-coated steel Electric water pump Dismantlable Dimensions & Weight Length Width Height Weight 1140 mm 640 mm 1230 mm 79 kg sawing www.tyrolit.com 55
TABLE SAWING Masonry saw tme650 Cutting depths up to 270 mm Pull-out water tank makes cleaning work easier sawing Stable, balanced transportation hook makes problemfree crane transport possible Maximum stability and loadability due to torsionally strong steel chassis Clean cuts thanks to precise saw table guide made from stainless steel Continuous tool cooling and minimal amount of service work due to water pump location that prevents soiling Problem-free, safe transport thanks to central crane hook and fork lift guides Simple positioning of machine at deployment location using building site-compatible steering roller Quick and easy blade installation using intelligent blade guard construction Cleaning is simple due to pull-out, robust water tank Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Precise mitre cuts thanks to mitre stop www.tyrolit.com 56
TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Carrier Ø Reference circle Ø 270 mm 700 mm 600 mm 1400 1/min 60 mm 11.5 mm 120 mm System & Accessories Masonry saw TME650 10987200 Masonry saw TME650 / 400 V Accessories 10978735 Mitre stop (Jolly table) Drive Drive / motor Output Voltage/frequency Engine cooling Saw blade drive Electric 5.5 kw 400 V / 50 Hz Air cooling Direct Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (optional mitre stop) Transport hook and fork lift guides Pull-out steel water tank Electric water pump Dimensions & Weight Length Width Height Weight 1470 mm 910 mm 1350 mm 215 kg sawing www.tyrolit.com 57
TABLE SAWING Masonry saw tme900 Cutting depths up to 380 mm Large cutting depths of up to 380 mm possible (with saw blade Ø 1,000 mm) sawing Precise mitre cuts thanks to mitre stop Maximum stability and loadability due to torsionally strong steel chassis Clean cuts thanks to precise saw table guide made from stainless steel Continuous tool cooling due to water pump location that prevents soiling Service work minimised by low-maintenance saw blade drive via a gearbox Problem-free, safe transport thanks to central crane hook and fork lift guides Simple positioning of machine at deployment location using building site-compatible steering roller Quick and easy blade installation using intelligent blade guard construction Cleaning is simple due to pull-out, robust water tank Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Forklift truck guides for simple and safe transport www.tyrolit.com 58
TABLE SAWING Technical data Sägeblatt Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Carrier Ø Reference circle Ø 380 mm 1000 mm 660 mm 910 1/min 60 mm 11.5 mm 120 mm System & Accessories Masonry saw TME900 10987300 Masonry saw TME900 / 400 V Accessories 10978735 Mitre stop (Jolly table) Drive Drive / motor Output Voltage/frequency Engine cooling Saw blade drive Electric 7.5 kw 400 V / 50 Hz Air cooling Via gears Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (optional mitre stop) Transport hook and fork lift guides Plastic water tank (pull-out) Electric water pump Dimensions & Weight Length Width Height Weight 1800 mm 1030 mm 1500 mm 324 kg sawing www.tyrolit.com 59
Floor sawing Floor saw blades 62 Machines 70
DIAMOND FLOOR SAWS premium Quality tools for maximum performance and economic efficiency Decades of experience in the production and application of diamond floor saws and machines give TYROLIT the edge in the marketplace. As a result our products can be seen as innovative solutions for large-scale projects while remaining cost-effective for everyday construction site use. sawing TYROLIT diamond floor saws are designed to work flawlessly with TYROLIT Hydrostress machines as well as all standard floor saws. Exceptional and consistent cutting performance in combination with a long service life Universal use Innovative diamond segment design Quiet when working on reinforced concrete Clean cutting edges Large range: diameters from 300 1200 mm in various segment widths TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. basic Quality tools for universal use Good cutting performance and service life Universal use SERVICE Bores and turning holes for special machines available on request INFORMATION / RECOMMENDATIONS Optimum application conditions / peripheral speed Asphalt 55 60 m/s Old concrete Soft aggregates with little reinforcement 40 50 m/s Old concrete Hard aggregates 35 45 m/s Green concrete 50 55 m/s The safety and operating instructions sent with the machine must be observed at all times when using floor saws. The safety manual will be sent to you on request. www.tyrolit.com 62
Recommendation Guide FLOOR SAWING Cured concrete Asphalt Green concrete Industrial floor Quality line Premium Basic Premium Basic Premium Specification Floor saw 5 10 kw FSL -C TGD FSM -C TGD FSC dcu FSL -A FSA dca FSL -G4 FSM -G4 DCA+C 2in1 7 15 kw 15 25 kw sawing Material surcharge Soft Medium/hard Very hard Reinforced concrete Catalogue page: 64 65 65 65 66 66 67 68 68 69 Main application Additional application Type indication FS = Floor saw L = Low Power C = Concrete M = Medium Power A = Asphalt G = Green concrete www.tyrolit.com 63
Floor sawing FLOOR SAWS FOR CURED CONCRETE Suitable for repairing, breaking-up and demolishing roads, motorways, airports, bridges and factory buildings as well as removing damaged concrete slabs and breaking through stonework up to 50 cm thick. The tools boast an extremely high cutting rate, very long service life and a low cutting pressure to protect the machine. Premium in tgd -Technology sawing FSL -C Machines up to 15 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 1200 mm. Special segment shape to guard against steel core wear in the contact zone (undercutting-effect) Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 620570 C77W 350 3.2 25.4 13 612893 C77W 450 3.9 25.4 13 613264 C77W 450 4.4 25.4 13 613271 C77W 500 3.9 25.4 13 613272 C77W 600 3.9 25.4 13 613273 C77W 600 4.4 25.4 13 615335 C77W 600 5 25.4 13 613274 C77W 700 3.9 25.4 13 615338 C77W 700 4.4 25.4 13 613276 C77W 800 3.9 25.4 13 615339 C77W 800 4.4 25.4 13 615340 C77W 900 4.4 25.4 13 615341 C77W 1000 4.4 25.4 13 www.tyrolit.com 64
Floor sawing FSM -C Machines up to 25 kw hydr. up to 50 kw, soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 1200 mm. Special segment shape to guard against steel core wear in the contact zone (undercutting-effect) Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 620572 C77W 350 3.2 25.4 13 620573 C77W 350 3.9 25.4 13 615342 C77W 450 3.9 25.4 13 613277 C77W 450 5 25.4 13 613280 C77W 500 3.9 25.4 13 613284 C77W 600 3.9 25.4 13 613285 C77W 600 4.4 25.4 13 613286 C77W 600 5 25.4 13 613287 C77W 700 3.9 25.4 13 615343 C77W 700 4.4 25.4 13 613288 C77W 800 4.4 25.4 13 613289 C77W 900 4.4 25.4 13 613291 C77W 1000 4.4 25.4 13 620575 C77W 1200 4.4 25.4 13 Premium FSC Machines up to 15 kw soft to very hard concrete aggregate sawing Details: Laser-welded up to a diameter of 600 mm. Holes for easy measurement of the (remaining) segment height. Blades with a bore of 35 mm are supplied with a reduction bush 35 25.4 mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 574853 C7W 300 3.2 25.4 12 574854 C7W 350 3.2 25.4 12 574855 C7W 400 3.2 25.4 12 574856 C7W 450 3.6 25.4 12 574857 C7W 500 3.6 25.4 12 574858 C7W 600 3.6 25.4 12 574859 C5 700 3.6 35 12 574860 C5 800 3.9 35 12 basic dcu Machines up to 15 kw soft to very hard concrete aggregate Details: All tools are laser-welded. Also suitable for petrol saws Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 466095 C3W 300 2.6 25.4 10 466099 C3W 350 3 25.4 10 529399 C3W 400 3.2 25.4 10 529401 C3W 450 3.6 25.4 10 www.tyrolit.com 65
Floor sawing Floor SAWS FOR ASPHALT Suitable for repairing asphalt road surfaces, installation work (cables, conduits, etc.) as well as removing damaged asphalt surfaces up to a thickness of 50 cm. The tools boast an extremely high cutting rate, very long lifetime and a low cutting pressure to protect the machine. Premium sawing FSL -A Machines up to 25 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 600 mm. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Reduction bush 35 25.4 mm is supplied with saw blades with 35 mm bore. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 620541 C7SW 350 3.2 25.4 11 620542 C7SW 400 3.2 25.4 11 620544 C7SW 450 3.6 25.4 11 621163 C7SW 450 5 25.4 11 599004 C7SW 500 3.6 25.4 11 620558 C7SW 600 3.6 25.4 11 621164 C7SW 600 5 35 11 620548 C1S 700 4.7 25.4 11 620552 C1S 800 4.7 35 11 620553 C1S 900 4.7 35 11 620555 C1S 1000 4.7 35 11 620556 C1S 1200 4.7 35 11 Premium FSA Machines up to 15 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 600 mm. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Blades with a bore of 35 mm are supplied with a reduction bush 35 25.4 mm. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 574838 C7SW 300 3.2 25.4 9 574844 C7SW 350 3.2 25.4 9 574845 C7SW 400 3.2 25.4 9 574846 C7SW 450 3.6 25.4 9 574848 C7SW 500 3.6 25.4 9 574850 C7SW 600 3.6 25.4 9 574851 C1S 700 4.2 35 9 574852 C1S 800 4.2 35 9 www.tyrolit.com 66
Floor sawing basic dca Machines up to 15 kw soft to very hard concrete aggregate Details: All tools are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Also suitable for petrol saws. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 465650 C1SW 300 2.8 25.4 10 465652 C1SW 350 3 25.4 10 529402 C1SW 400 3.2 25.4 10 529403 C1SW 450 3.6 25.4 10 sawing www.tyrolit.com 67
Floor sawing FLAT SAWS FOR GREEN CONCRETE Suitable for cutting expansion joints. Tools for larger cutting depths are available on request. A large range of products ensures the optimum tool for varying construction site requirements in terms of concrete quality, maturity and choice of machine. The tools boast an extremely high cutting rate, very long lifetime and a low cutting pressure to protect the machine. Premium sawing FSL -G4 Machines up to 15 kw soft to very hard concrete aggregate Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Very clean groove edges, cuts extremely fast Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 398331 C73SW 300 2,4 25,4 11 398334 C73SW 350 2.8 25,4 11 FSM -G4 Machines up to 25 kw soft to very hard concrete aggregate Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Very clean groove edges, cuts extremely fast Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 398333 C73SW 300 2,4 25,4 11 398336 C73SW 350 2.8 25,4 11 www.tyrolit.com 68
Floor sawing Premium DCA+C 2in1 Machines up to 15 kw soft to very hard concrete aggregate Application: Especially designed for cutting asphalt and green concrete. Also suitable for cured concrete. Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Also suitable for petrol saws Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height 465640 C73SW 300 2,6 20 10 465642 C73SW 350 3 25,4 10 sawing www.tyrolit.com 69
Floor sawing FLOOR SAW fsg513 Cutting depths up to 170 mm User friendly depth of cut setting and simple speed control sawing Optimized centre of gravity over the cutting shaft Excellent cutting performance due to intelligent weight distribution Easy handling due to ergonomically arranged operating elements High load resistance and vibration reduction thanks to robust, high quality chassis Increased flexibility due to left and right hand cutting functions as well as corner flush cutting function Problem free and safe transport by means of a balanced transport hook Optimum tool cooling using reliable water supply Service friendly machine construction Reliable Honda petrol engine with cyclone filter Precise cutting guide using a standard cut indicator Maximum safety by using a centrally positioned emergency stop switch and integrated brake Universal operation with left and right cutting function www.tyrolit.com 70
Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø Drive Drive/motor Type Power Fuel Fuel tank Engine cooling Feed Blade drive 170 mm 450 mm 2600 1/min 25.4 mm 11.5 mm 57.4 mm Petrol Honda 8.2 kw / 11 HP Lead free 6.1 l Air cooling Manual Via V-belt System & Accessories Floor saw FSG513 10988800 Floor saw FSG513 incl. water tank kit 10988500 Floor saw FSG513 Accessories 10988783 Water tank kit (water tank holder, water tank, hook for transport) Design Manual, cutting depth adjustment via spindle Cutting depth indicator Tool cooling using water fork Left and right hand cutting function Flush corner cut function 25 l water tank sawing Dimensions & Weight Length Width Height Weight 1136 mm 578 mm 1016 mm 113 kg www.tyrolit.com 71
FLOOR SAWING FLOOR SAW fsg620 Cutting depths up to 230 mm Easy handling due to clearly arranged control panel sawing Controlled working thanks to digital operating hours counter and reliable petrol gauge Convenient operation using hydraulic feed drive Excellent cutting performance due to intelligent weight distribution Additional flexibility due to left and right cutting function Problem-free, safe transport using sturdy transport hooks Easy, smooth cutting depth adjustment using precise and protected spindle Maximum safety due to centrally located emergency stop switch and integrated brake Reliable, easy to maintain Honda petrol motor Precise cut guidance by standard cut indicator Optional fresh concrete set Blade guard side change possible with a few manual operations www.tyrolit.com 72
FLOOR SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 230 mm 600 mm 2120 1/min 25.4 mm 11.5 mm 57.4 mm System & Accessories Floor saw FSG620 10984041 Floor saw FSG620 Accessories 10984389 Green concrete kit with 350 mm blade guard and transformation set (3000 rpm) Drive Drive/motor Type Output Fuel Fuel tank Engine cooling Feed Blade drive Feed speed Petrol Honda 13 kw / 18 PS Lead fee 7.6 l Air cooling Hydraulic Via V-belt 0-24 m/min Design Manual, stepless cut depth setting via a spindle Tool cooling using water fork Left/right cutting function 28 l water tank sawing Dimensions & Weight Length Width Height Weight 840 mm 580 mm 1030 mm 184 kg www.tyrolit.com 73
Floor sawing FLOOR SAW hfs811 Cutting depths up to 230 mm Transmission gearing guarantees optimum cutting speeds sawing Easy loading and transportation oft he machine by dismantling into individual parts Maximum mobility due to cleverly devised modular design Optimum suitability for deployment locations that are difficult to access Quick and easy change from left to right cutting Smooth cutting depth adjustment using precise and protected spindle Maximum safety due to centrally located emergency stop switch and integrated brake Precise cut guidance by standard cut indicator Cleverly devised transport system makes the equipment easier to use, particularly indoors www.tyrolit.com 74
Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 320 mm 800 mm 1250 1/min 25.4 mm 11.5 mm 57.4 mm System Floor saw HFS811 10981255 Floor saw HFS811 Drive Drive/motor Output Voltage/frequency Engine cooling Feed Blade drive Electric 7.5 kw 400 V / 50 Hz Air cooling Manual Via V-belt Design Manual, stepless cut depth setting via a spindle Cutting depth indicator Tool cooling using flange Left/right cutting function Corner flush cutting function Dimensions & Weight Length 1100 mm Width 600 mm Height 980 mm Weight 158 kg sawing www.tyrolit.com 75
Floor sawing FLOOR SAW fsd930 Cutting depths up to 350 mm Easy, controlled working thanks to clearly arranged control panel sawing Water regulation for optimum tool cooling, and useful lighting always close by High productivity and service life due to well-tried and extremely robust design Excellent cutting performance due to intelligent weight distribution Convenient, ergonomic operation using hydraulic feed drive and electro-hydraulic cutting depth adjustment Additional flexibility due to left and right cutting function and corner flush cutting function Problem-free, safe transport using sturdy transport hooks Service-friendly machine design Maximum safety due to centrally located emergency stop switch and integrated brake Precise cut guidance from standard cut indicator at front and rear Optionally with diesel particle filter and fresh concrete set Machine is exactly aligned using cut indicator www.tyrolit.com 76
Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 350 mm 900 mm 1400 1/min 25.4 mm 11.5 mm 57.4 mm System & Accessories Floor saw FSD930 10984042 Floor saw FSD930 Accessories 10984390 Green concrete kit with 450 mm blade guard and transformation set (2300 rpm) Drive Drive/motor Type Output Fuel Fuel tank Engine cooling Feed Blade drive Feed speed Diesel Deutz 22 kw / 30 HP Diesel 22.8 l Air cooling Hydraulic Via V-belt 0-61 m/min. Design Electro-hydraulic cutting depth adjustment Cutting depth indicator Tool cooling using water fork Left/right cutting function Corner flush cutting function sawing Dimensions & Weight Length Width Height Weight 1170 mm 820 mm 1250 mm 655 kg www.tyrolit.com 77
FLOOR GRINDING Machines 80 Tools 91
Floor grinder and dust collection system premium Quality tools for maximum performance and economic efficiency The new TYROLIT Hydrostress PREMIUM floor grinders and dust collection systems not only produce impressive grinding performance and perfect results, they were designed around the user. grinding Easy Ergonomic controls 1 fixed speed Patented quick tool change system Easy to maintain construction Effort-saving Low vibration and noise levels Reduced side forces Dust free Floating cover Powerful and reliable dust collection system Flexible Detachable machine parts 1- and 3-phase models www.tyrolit.com 80
System benefits floor grinder Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Floor grinder FGE270 FGE400 Increased productivity and grinding performance due to single-head grinding principle Floor grinder FGE450 FGE530 Perfectly smooth and economical grinding results thanks to planetary drive system grinding System benefits dust collection Convincing performance thanks to efficient power transfer and reliable filter system Simple, user-friendly handling due to easy accessible controls, low noise level and antistatic hose Intelligent change of dust bags via proven longopack system www.tyrolit.com 81
FLOOR GRINDING FLOOR GRINDER fge270 1-Phase, max. grinding width 270 mm Plug and play connect machine to power supply and start grinding immediately grinding Trouble-free transportation due to detachable machine parts no tools needed Increased productivity and grinding performance due to single-head grinding principle Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system www.tyrolit.com 82
FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 270 mm 1 x 270 mm 960 1/min 34 kg System & Accessories Floor grinder FGE270 10990281 Floor Grinder FGE270 230 V (50 Hz) 10990282 Floor Grinder FGE270 110 V (50 Hz) 10991272 Floor Grinder FGE270 230 V (60 Hz) 10990811 Floor Grinder FGE270 Edge-Kit attached Design 1 Grinding head Direct drive Detachable machine parts Accessories 10992803 Dust system VCE2500D 230 V 10992804 Dust system VCE2500D 110 V 10990296 Edge Kit Drive Drive/motor Type Power Voltage / Frequency Voltage / Frequency optional Current Current optional Electric Busck 1.5 kw 230 V / 50 Hz 110 V / 50 Hz 230 V / 60 Hz 8.3 A 17.5 A 8.3 A Tools 10991635 Set-heavy removal GT0 (9 x single segment) 10991312 Set-removal GT1 (9 x single segment) 10991313 Set-removal GT1 (9 x double segment) 10991314 Set-rough grinding GT2 (9 x single segment) 10991315 Set-rough grinding GT2 (9 x double segment) 10991316 Set-smooth grinding GT3 (9 x single segment) 10991317 Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 517 mm 370 mm 1245 mm 53 kg 37 kg grinding www.tyrolit.com 83
FLOOR GRINDING FLOOR GRINDER fge400 3-phases, max. grinding width 400 mm The single grinding head principle guarantees an outstanding grinding performance grinding Dust-free operation via intelligent collection system Increased productivity and grinding performance due to single-head grinding principle Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Reduction of service and maintenance thanks to robust components and protected belts www.tyrolit.com 84
FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 400 mm 1 x 400 mm 1430 1/min 47 kg System & Accessories Floor grinder FGE400 10990283 Floor grinder FGE400 400V (50 Hz) Accessories 10990289 Dust collection system VCE4000D 400V (50 Hz) Design 1 Grinding head Direct drive Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Current Electric Busck 4 kw 400 V / 50 Hz 8.2 A Tools 10991635 Set-heavy removal GT0 (9 x single segment) 10991312 Set-removal GT1 (9 x single segment) 10991313 Set-removal GT1 (9 x double segment) 10991314 Set-rough grinding GT2 (9 x single segment) 10991315 Set-rough grinding GT2 (9 x double segment) 10991316 Set-smooth grinding GT3 (9 x single segment) 10991317 Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 685 mm 480 mm 1300 mm 78 kg 50 kg grinding www.tyrolit.com 85
FLOOR GRINDING FLOOR GRINDER fge450 1-phase, max. grinding width 450 mm 3 grinding discs and 1 counter rotating grinding head guarantee a smooth grinding result grinding The floating cover simplifies the handling and improves the dust collection Perfectly smooth and economical grinding results thanks to planetary drive system stable control elements Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Ergonomic designed and adjustable controls www.tyrolit.com 86
FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure Design 3 Grinding discs Planetery drive system (belt) Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Voltage / Frequency optional Current Current optional 450 mm 3 x 180 mm 480 1/min 63 kg Electric Busck 1.5 kw 230 V / 50 Hz 110 V / 50 Hz 230 V / 60 Hz 8.3 A 17.5 A 8.3 A System & Accessories Floor grinder FGE450 10990284 Floor grinder FGE450 230 V (50 Hz) 10990285 Floor grinder FGE450 110 V (50 Hz) 10991273 Floor grinder FGE450 230 V (60 HZ) Accessories 10992803 Dust system VCE2500D 230 V 10992804 Dust system VCE2500D 110 V Tools 10991635 Set-heavy removal GT0 (9 x single segment) 10991312 Set-removal GT1 (9 x single segment) 10991313 Set-removal GT1 (9 x double segment) 10991314 Set-rough grinding GT2 (9 x single segment) 10991315 Set-rough grinding GT2 (9 x double segment) 10991316 Set-smooth grinding GT3 (9 x single segment) 10991317 Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 705 mm 490 mm 1305 mm 95 kg 68 kg grinding www.tyrolit.com 87
FLOOR GRINDING FLOOR GRINDER fge530 3-phases, max. grinding width 530 mm High load capacity thanks to robust design grinding The powerful motor allows the efficient processing of larger surfaces Perfectly smooth and economical grinding results thanks to planetary drive system Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Time-saving, easy and secure change of tools due to patented tool quick fixing system www.tyrolit.com 88
FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 530 mm 3 x 230 mm 715 1/min 94.7 kg System & Accessories Floor grinder FGE530 10990286 Floor grinder FGE530 400V (50 Hz) Accessories 10990289 Dust collection system VCE4000D 400V (50 Hz) Design 3 Grinding discs Planetery drive system (belt) Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Current Electric Busck 4 kw 400 V / 50 Hz 8.2 A Tools 10991635 Set-heavy removal GT0 (9 x single segment) 10991312 Set-removal GT1 (9 x single segment) 10991313 Set-removal GT1 (9 x double segment) 10991314 Set-rough grinding GT2 (9 x single segment) 10991315 Set-rough grinding GT2 (9 x double segment) 10991316 Set-smooth grinding GT3 (9 x single segment) 10991317 Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 790 mm 570 mm 1310 mm 131 kg 102 kg grinding www.tyrolit.com 89
FLOOR GRINDING Dust collection system vce2500d Dust collection system vce4000d grinding Technical data Specifications Power 2.2 kw Voltage / Frequency 230 V / 50 Hz (110 V / 50 Hz) Current 9.2 A (18.4 A) Max. theoretical air flow 375 m3/h (345 m3/h) Application Dry Technical data Specifications Power Voltage / Frequency Current Max. theoretical air flow Application 4 kw 370-415 V / 50 Hz 9 A 420 m3/h Dry Dimensions & Weight Dimensions & Weight Length 840 mm Length 1065 mm Width 585 mm Width 720 mm Height 1180 1575 mm Height 1540 mm Weight 56 kg Weight 169 kg Dust collection system CVE2500D 10992803 Dust collection system VCE2500D 230 V 10992804 Dust collection system VCE2500D 110 V Dust collection system CVE4000D 10990289 Dust collection system VCE4000D 400 V (50 Hz) www.tyrolit.com 90
FLOOR GRINDING Tools Complete system solutions for perfect grinding of concrete floors and for removing coatings. System components in graded grain variations can be mixed easily and flexibly depending on the surface: for rough as well as for fine grinding applications. Tools can be used universally on all of our floor grinders. The patented quick tool fixing system allows fast mounting or changing. Heavy removal GT0 For removing of extremely tough coatings (epoxy, thick glue, paint, etc.) Removal GT1 For removing coatings (epoxy, adhesives, lacquers, paintings) Rough grinding GT2 For rough grinding applications (leveling or preparations to apply new floor coverings) Fine grinding GT3 For fine grinding applications grinding Tools 10991635 Set-heavy removal GT0 (9 x single segment) 10991312 Set-removal GT1 (9 x single segment) 10991313 Set-removal GT1 (9 x double segment) 10991314 Set-rough grinding GT2 (9 x single segment) 10991315 Set-rough grinding GT2 (9 x double segment) 10991316 Set-smooth grinding GT3 (9 x single segment) 10991317 Set-smooth grinding GT3 (9 x double segment) www.tyrolit.com 91
Core drilling Wet drill bits 94 Dry drill bits 104 Core drilling systems 110
DIAMOND WET DRILL BITS premium QUALITY TOOLS FOR MAXIMUM PERFORMANCE AND ECONOMIC EFFICIENCY Exceptional and consistent drilling speed, especially on reinforcement and in difficult application conditions. Long life performance TGD -Technology for a constant high level of performance due to optimum distribution of grain Universal use Innovative diamond segment design Smooth running on reinforcement Easy centering of drill bits and optimum drilling performance from the very start Easy core removal Consistent quality for safety and reliability TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. standard QUALITY TOOLS FOR EVERYDAY USE drilling Excellent drilling performance, tailored to meet everyday needs Universal use Very simple centering and drilling with TYROLIT roof segments Lasting quality and safety SERVICE Products for concrete (asphalt, masonry, steel and special applications on request) Mountings and connection threads available to comply with local standards and tailored to suit all types of motors (electric, hydraulic) Perfect system solution in conjunction with TYROLIT Hydrostress drill motors and drill rigs Extensive range of accessories available Special dimensions and individual solutions available on request We will be pleased to provide technical support and system solutions for special construction sites INFORMATION / RECOMMENDATIONS Highest levels of performance at peripheral speeds of 2 3 m/s on concrete (1.2 1.8 m/s on reinforced concrete, 3.2 3.8 m/s on very abrasive materials) For core drills with a diameter of 450 mm or more, we recommend to use the drill flange GR-F. The core drill program with GR-F flange is available on request. The correct drill rig mounting is essential The correct coolant quantity is also important for the optimum drilling performance ( milky consistency of the water) The machine safety and user instructions must be read and understood before starting work. The drilling safety manual will be sent to you on request www.tyrolit.com 94
SELECTING THE CORRECT CORE DRILL BIT 4 kw Motor performance 3 kw 2 kw CDL CDM - abrasive Material abrasive+ SPEED RECOMMENDATIONS Diameter RPM Drive Power Concrete (2 3 m/s) mm min 1 kw 18 2100 3200 drilling 32 1200 1800 42 900 1400 1 52 750 1100 62 620 950 72 550 800 2 82 470 700 102 370 550 122 310 470 152 250 380 3 162 240 350 182 210 320 202 190 280 6 8 250 150 230 300 130 190 400 100 140 500 80 120 www.tyrolit.com 95
Core drilling Reinforced concrete Decades of experience in the production and application of core drill bits, rigs and motors give TYROLIT the edge in the marketplace. As a result our products can be viewed as innovative solutions for large-scale projects while remaining cost-effective for everyday construction site use. TYROLIT core drills are especially suited for drilling reinforced or non-reinforced concrete. Can be operated on a drill rig or by hand. TYROLIT core drill bits are designed to work flawlessly with TYROLIT Hydrostress machines. Premium In TGD -Technology (from ø 82 mm) CDL Machines up to 3 kw soft to medium hard concrete aggregate Details: Quality tools for the most demanding applications and maximum economic efficiency. Excellent and consistent performance, universal use and smooth core removal. Segmented drills (Shape: HOHL1) with Diameter from 82 mm with TGD -Technology and new segment height of 11.3 mm. Laser-welded segments up to diameter 250 mm for highest safety. drilling TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION 854317 HOHL3 14 400 7 R1/2" 474990 HOHL3 15 400 7 R1/2" 474991 HOHL3 16 400 7 R1/2" 474993 HOHL3 18 400 7 R1/2" 474995 HOHL3 20 400 7 R1/2" 474997 HOHL3 22 400 7 R1/2" 475000 HOHL3 24 400 7 R1/2" 475009 HOHL3 25 400 7 R1/2" 475010 HOHL3 28 400 7 R1/2" 475011 HOHL3 30 400 7 R1/2" 475012 HOHL3 32 400 7 R1/2" 475014 HOHL3 37 450 7 R1/2" 475015 HOHL3 40 450 7 R1/2" 475016 HOHL3 42 450 7 R1/2" 605660 HOHL1D 47 450 8.5 11/4'' 605663 HOHL1D 52 450 8.5 11/4'' 607062 HOHL1D 52 450 8.5 PIXIE 605664 HOHL1D 57 450 8.5 11/4'' 605665 HOHL1D 62 450 8.5 11/4'' 607063 HOHL1D 62 450 8.5 PIXIE 605666 HOHL1D 67 450 8.5 11/4'' 605668 HOHL1D 72 450 8.5 11/4'' 607064 HOHL1D 72 450 8.5 PIXIE 711131 HOHL1 82 450 11.3 11/4'' 711133 HOHL1 82 450 11.3 PIXIE 711222 HOHL1 92 450 11.3 11/4'' 711223 HOHL1 92 450 11.3 PIXIE www.tyrolit.com 96
Core drilling CDL Machines up to 3 kw soft to medium hard concrete aggregate TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION 711224 HOHL1 102 450 11.3 11/4'' 711227 HOHL1 102 450 11.3 PIXIE 711228 HOHL1 107 450 11.3 11/4'' 711229 HOHL1 112 450 11.3 11/4'' 711230 HOHL1 112 450 11.3 PIXIE 711231 HOHL1 122 450 11.3 11/4'' 711232 HOHL1 122 450 11.3 PIXIE 711237 HOHL1 127 450 11.3 11/4'' 711239 HOHL1 132 450 11.3 11/4'' 711241 HOHL1 132 450 11.3 PIXIE 711243 HOHL1 142 450 11.3 11/4'' 711244 HOHL1 142 450 11.3 PIXIE 711245 HOHL1 152 450 11.3 11/4'' 711246 HOHL1 152 450 11.3 PIXIE 711247 HOHL1 162 450 11.3 11/4'' 711249 HOHL1 162 450 11.3 PIXIE 711251 HOHL1 172 450 11.3 11/4'' 711252 HOHL1 172 450 11.3 PIXIE 711253 HOHL1 182 450 11.3 11/4'' 711255 HOHL1 182 450 11.3 PIXIE 711258 HOHL1 202 450 11.3 11/4'' 711259 HOHL1 202 450 11.3 PIXIE 711262 HOHL1 212 450 11.3 11/4'' 711263 HOHL1 250 450 11.3 11/4'' 711265 HOHL1 250 450 11.3 PIXIE 711267 HOHL1 300 450 11.3 11/4'' 711268 HOHL1 350 450 11.3 11/4'' 711269 HOHL1 400 450 11.3 11/4'' 711270 HOHL1 450 450 11.3 11/4'' 711272 HOHL1 500 450 11.3 11/4'' drilling www.tyrolit.com 97
Core drilling Premium In TGD -Technology (from ø 82 mm) Cdm Machines up to 3 kw medium to hard concrete aggregate Details: Quality tools for the most demanding applications and maximum economic efficiency. Excellent and consistent performance, universal use and smooth core removal. Segmented drills (Shape: HOHL1) with Diameter from 82 mm with TGD -Technology and new segment height of 11.3 mm. Laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION drilling 606482 HOHL1D 47 450 8.5 11/4'' 606527 HOHL1D 52 450 8.5 11/4'' 607085 HOHL1D 52 450 8.5 PIXIE 606530 HOHL1D 57 450 8.5 11/4'' 606485 HOHL1D 62 450 8.5 11/4'' 607086 HOHL1D 62 450 8.5 PIXIE 606536 HOHL1D 67 450 8.5 11/4'' 606541 HOHL1D 72 450 8.5 11/4'' 607087 HOHL1D 72 450 8.5 PIXIE 711289 HOHL1 82 450 11.3 11/4'' 711291 HOHL1 82 450 11.3 PIXIE 711292 HOHL1 92 450 11.3 11/4'' 711293 HOHL1 92 450 11.3 PIXIE 711294 HOHL1 102 450 11.3 11/4'' 711296 HOHL1 102 450 11.3 PIXIE 711298 HOHL1 107 450 11.3 11/4'' 711299 HOHL1 112 450 11.3 11/4'' 711302 HOHL1 112 450 11.3 PIXIE 711305 HOHL1 122 450 11.3 11/4'' 711306 HOHL1 122 450 11.3 PIXIE 711308 HOHL1 127 450 11.3 11/4'' 711310 HOHL1 132 450 11.3 11/4'' 711314 HOHL1 132 450 11.3 PIXIE 711317 HOHL1 142 450 11.3 11/4'' 711318 HOHL1 142 450 11.3 PIXIE 711319 HOHL1 152 450 11.3 11/4'' 711320 HOHL1 152 450 11.3 PIXIE 711321 HOHL1 162 450 11.3 11/4'' 711322 HOHL1 162 450 11.3 PIXIE 711323 HOHL1 172 450 11.3 11/4'' 711324 HOHL1 172 450 11.3 PIXIE 711331 HOHL1 182 450 11.3 11/4'' 711334 HOHL1 182 450 11.3 PIXIE 711335 HOHL1 202 450 11.3 11/4'' 711336 HOHL1 202 450 11.3 PIXIE 711337 HOHL1 212 450 11.3 11/4'' 711339 HOHL1 250 450 11.3 11/4'' 711340 HOHL1 250 450 11.3 PIXIE 711343 HOHL1 300 450 11.3 11/4'' 711344 HOHL1 350 450 11.3 11/4'' 711347 HOHL1 400 450 11.3 11/4'' 711348 HOHL1 450 450 11.3 11/4'' 711349 HOHL1 500 450 11.3 11/4'' www.tyrolit.com 98
Core drilling standard Cdl Machines up to 3 kw soft to medium hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, lasting quality.laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION 475019 HOHL3 32 400 7 R1/2" 475024 HOHL3 42 450 7 R1/2" 466842 HOHL1D 52 450 8.5 11/4" 466843 HOHL1D 62 450 8.5 11/4" 466844 HOHL1D 72 450 8.5 11/4" 466845 HOHL1D 82 450 8.5 11/4" 466846 HOHL1D 92 450 8.5 11/4" 466847 HOHL1D 102 450 8.5 11/4" 466848 HOHL1D 107 450 8.5 11/4" 466849 HOHL1D 112 450 8.5 11/4" 466850 HOHL1D 122 450 8.5 11/4" 466852 HOHL1D 127 450 8.5 11/4" 466853 HOHL1D 132 450 8.5 11/4" 500056 HOHL1D 142 450 8.5 11/4" 466854 HOHL1D 152 450 8.5 11/4" 466855 HOHL1D 162 450 8.5 11/4" 466856 HOHL1D 182 450 8.5 11/4" 466857 HOHL1D 202 450 8.5 11/4" 466858 HOHL1D 250 450 8.5 11/4" drilling www.tyrolit.com 99
Core drilling standard Cdm Machines up to 3 kw medium to hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, reliable quality. Laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION 466887 HOHL1D 52 450 8.5 11/4" 476408 HOHL1D 52 450 8.5 PIXIE 466888 HOHL1D 62 450 8.5 11/4" 466889 HOHL1D 72 450 8.5 11/4" 500259 HOHL1D 77 450 8.5 11/4" 466890 HOHL1D 82 450 8.5 11/4" 476438 HOHL1D 82 450 8.5 PIXIE 466891 HOHL1D 92 450 8.5 11/4" 466892 HOHL1D 102 450 8.5 11/4" 476440 HOHL1D 102 450 8.5 PIXIE 466893 HOHL1D 107 450 8.5 11/4" 466894 HOHL1D 112 450 8.5 11/4" 476442 HOHL1D 112 450 8.5 PIXIE 466895 HOHL1D 122 450 8.5 11/4" 466896 HOHL1D 127 450 8.5 11/4" 466898 HOHL1D 132 450 8.5 11/4" 500268 HOHL1D 142 450 8.5 11/4" 546639 HOHL1D 142 450 8.5 PIXIE 466899 HOHL1D 152 450 8.5 11/4" 476449 HOHL1D 152 450 8.5 PIXIE 466900 HOHL1D 162 450 8.5 11/4" 476450 HOHL1D 162 450 8.5 PIXIE drilling 466902 HOHL1D 182 450 8.5 11/4" 466903 HOHL1D 202 450 8.5 11/4" 476452 HOHL1D 202 450 8.5 PIXIE 500289 HOHL1D 225 450 8.5 11/4" 544172 HOHL1D 225 450 8.5 PIXIE 466904 HOHL1D 250 450 8.5 11/4" 476453 HOHL1D 250 450 8.5 PIXIE 500293 HOHL1D 300 450 8.5 11/4" 500296 HOHL1D 350 450 8.5 11/4" 740716 HOHL1D 400 450 8.5 11/4" www.tyrolit.com 100
Core drilling standard Cdm thin-walled medium to hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, reliable quality. 2.0 mm segment width up to diameter 121 mm and 2.5 segment width from diameter 131 mm. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION 495674 HOHL2 36 350 7 R1/2" 495817 HOHL2 41 350 7 R1/2" 495818 HOHL2 51 350 7 R1/2" 495820 HOHL2 61 350 7 R1/2" 495824 HOHL2 71 350 7 R1/2" 495826 HOHL2 81 350 7 R1/2" 495830 HOHL2 91 350 7 R1/2" 495832 HOHL2 101 400 7 R1/2" 495833 HOHL2 111 400 7 R1/2" 495834 HOHL2 121 400 7 R1/2" 495836 HOHL2 131 400 7 R1/2" 495837 HOHL2 141 400 7 R1/2" 495838 HOHL2 151 400 7 R1/2" 495841 HOHL2 161 400 7 R1/2" 495842 HOHL2 171 400 7 R1/2" 495843 HOHL2 181 400 7 R1/2" 495844 HOHL2 191 400 7 R1/2" 495845 HOHL2 201 400 7 R1/2" drilling www.tyrolit.com 101
Core drilling WET DRILL BITS ACCESSORIES Adaptor TYPE NO. SHAPE CONNECTION 1 CONNECTION 2 374035 ADAPT 11/4" F R1/2" F 381983 ADAPT R1/2" M 11/4" M 462700 ADAPT HT 1,5 F 11/4" M 681095 ADAPT HT 2 F 11/4" M 759007 ADAPT R1/2" M 10 909220 ADAPT 11/4" F 3-LOCH Sharpening plates TYPEN NR. FORM LENGTH HEIGHT WIDTH 497322 SP1 55 25 320 484627 SP1 160 30 320 484672 SP1 320 55 320 Brazing magnets TYPE NO. SHAPE LENGTH DIMENSION 1 DIMENSION 2 529455 HMAG 56 0,75 1 529456 HMAG 56 0,5 1,25 drilling Extensions TYPE NO. SHAPE LENGTH CONNECTION 400439 HVERL 100 R1/2" 378198 HVERL 100 11/4" 359475 HVERL 200 R1/2" 359471 HVERL 200 11/4" 359476 HVERL 300 R1/2" 359472 HVERL 300 11/4" 889232 HVERL 400 R1/2" 359473 HVERL 400 11/4" 707230 HVERL 500 R1/2" 359474 HVERL 500 11/4" Water liners TYPE NO. SHAPE CONNECTION 478074 WSPB SW12 122567 WSPB 11/4" 122569 WSPB R1/2" www.tyrolit.com 102
Core drilling drilling www.tyrolit.com 103
DIAMOND DRY DRILL BITS premium QUALITY TOOLS FOR MAXIMUM PERFORMANCE AND ECONOMIC EFFICIENCY Our patented production method ensures a significant reduction of weight, notably shorter drilling times, less working pressure and less formation of dust while drilling Best tool for setting plug sockets and distribution boxes as well as for minor breakthroughs The usable length of 70 mm has been especially designed for setting plug sockets and distributor boxes Drills of 150 mm length widen the range of applications: By using a centering shaft breakthroughs in walls with a thickness of up to 30 cm may be set An industrial vacuum cleaner may be connected for 100% dust extraction Drilling of slightly reinforced concrete can be carried out easily drilling SERVICE Whole product range ex stock From a diameter of 91 mm onwards an additional distance washer is included for optional use of a vacuum-suction hood. INFORMATION / RECOMMENDATIONS For use with drilling motors within the range of 1,000-2,000 W with or without soft impact Do not use a drill hammer as it would destroy the tool Observe the safety and user instructions shipped with the tool On request these safety instructions may also be sent separately www.tyrolit.com 104
SELECTING THE SUITABLE DRY DRILL BIT DIAMETER 82 mm 91 mm REVOLUTIONS PER MINUTE (RPM) 2000-3000 RPM 1000-1500 RPM Drywall, plasterboard Cellular concrete Plastic tubes (PVC, PP, PE) Soft fire-resistant bricks Sandstone, porous natural stone Tiles Roofing tiles Clinkers Fine stoneware Soft sand-lime bricks Bricks Lightweight concrete slabs Woodchip-concrete blocks and slabs Firebricks Concrete blocks Hard sand-lime bricks Terazzo Concrete Concrete slightly reinforced Without soft impact Soft impact recommended (no drill hammer!) Soft impact required (no drill hammer!) drilling www.tyrolit.com 105
Core drilling DRY DRILL BITS In combination with the TYROLIT drill motor DME18SD (1.8 kw) you are equipped with a perfect dry drilling system. Through openings in the lid, it is possible to connect an industrial vacuum cleaner and to extract up-to 100% of the dust created during use. This ensures a cleaner working environment and helps you to minimize additional labour time for cleaning. Premium DDL The recently developed Premium dry core drill bit is very appealing in many ways. Our patented production method of the only 3 mm wide segments ensures a significant reduction of weight, notably shorter drilling times, less working pressure and less formation of dust while drilling. Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height 597949 HOHLT 67 70 M16 9 597950 HOHLT 81 70 M16 9 479949 HOHLT 51 150 M16 9 532197 HOHLT 55 150 M16 9 499798 HOHLT 61 150 M16 9 499802 HOHLT 67 150 M16 9 532198 HOHLT 71 150 M16 9 475894 HOHLT 81 150 M16 9 532200 HOHLT 91 150 M16 9 drilling 499803 HOHLT 101 150 M16 9 532201 HOHLT 106 150 M16 9 532202 HOHLT 111 150 M16 9 532204 HOHLT 116 150 M16 9 532205 HOHLT 121 150 M16 9 499804 HOHLT 126 150 M16 9 532206 HOHLT 131 150 M16 9 532207 HOHLT 141 150 M16 9 532208 HOHLT 151 150 M16 9 www.tyrolit.com 106
Core drilling standard DDL Quality tools for daily use, impressive performance and coring life, reliable quality. Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height 899272 HOHLT 32 150 M16 6,5 899271 HOHLT 42 150 M16 6,5 252911 HOHLT 52 150 M16 6,5 252912 HOHLT 56 150 M16 6,5 252913 HOHLT 62 150 M16 6,5 252914 HOHLT 68 150 M16 6,5 252915 HOHLT 72 150 M16 6,5 252916 HOHLT 82 150 M16 6,5 252917 HOHLT 92 150 M16 6,5 252918 HOHLT 102 150 M16 6,5 252919 HOHLT 107 150 M16 6,5 252920 HOHLT 117 150 M16 6,5 252921 HOHLT 127 150 M16 6,5 252923 HOHLT 162 150 M16 6,5 252924 HOHLT 200 150 M16 6,5 basic DDL The DDL dry core drill is a perfect tool for electrical and sanitary installation work e.g. for switches and branching sockets Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height 650292 HOHLT 68 70 M16 6,5 650293 HOHLT 82 70 M16 6,5 drilling www.tyrolit.com 107
Core drilling ACCESSORIES FOR DRY CORE DRILLS ELABORATE ACCESSORIES FOR OPTIMUM RESULTS Accessories for TYROLIT PREMIUM and BASIC dry core drills guarantee optimum results on all types of drill motors with and without soft impact. Connections for all drill motors Adaptor fits all common machines with and without soft impact. Core drill bit connection: M16 Compact and universally applicable dust extraction system Dust extraction adaptor fits all drilling diameters Adaptor Type No. Machine connection Application Accessories Type No. Description Application 850026 5/8" Pilot drill SDS 10983845 Centering spike 120 mm Basic core drill Premium core drill NL 70 mm 850011 WS12 Pilot drill SDS 10986189 Centering spike 233 mm Core drill NL 150 mm 116264 WS12 707824 5/8" Pilot drill A-taper Centering spikes 120/233 mm 10986190 Strap wrench To remove the drill bit from the adaptor 707827 WS12 707831 SDS Centering spikes 120/233 mm Centering spikes 120/233 mm 10983964 Dust extraction adaptor with M16 connection For attaching an industrial vacuum cleaner 707834 M18 x 2,5 Centering spikes 120/233 mm NL = Nominal length WS = Wrench size drilling Centering aids Pilot drills with SDS-shank or A-taper shank facilitate exact positioning of the core drill bits and help to deliver accurate work. With a centering shaft and a dry core drill bit of 150 mm length, even openings in walls with a thickness up to 30 cm may be cored. Accessories Type No. Description Application 579420 579424 116263 Pilot drill SDS 160 mm Pilot drill SDS 260 mm Pilot drill A-taper 160 mm for adaptor 116264 Core drill NL 60/70 mm Core drill NL 150 mm Core drill NL 60/70 mm 579503 Centering shaft SDS 250 mm Core drill NL 150 mm www.tyrolit.com 108
Core drilling DIAMOND TILE DRILLS DIAMOND TILE DRILLS DDT TYROLIT vacuum-brazed diamond core bits for drilling ceramic and porcelain tiles, stoneware and marble slabs. Maximum drilling comfort, universally applicable with M14 connector for angle grinders and adaptor for drill motors. Suitable for dry and wet drilling. Perfect, chip- free drilling of holes in tiles and sanitary ware. Convincing benefits: Universally applicable, on angle grinders and drill motors Precise drilling without edge chipping For all ceramic and porcelain tiles, stoneware and marble slabs premium DDT Type No. Shape Ø (mm) Length (mm) Connection (mm) Segment height 69833 HOHLT 6 45 HEX 4 69848 HOHLT 8 45 HEX 4 69855 HOHLT 10 45 HEX 4 69856 HOHLT 12 45 HEX 4 69860 HOHLT 14 45 HEX 4 69769 HOHLT 20 45 M14 4 69768 HOHLT 38 45 M14 4 69767 HOHLT 52 45 M14 4 69766 HOHLT 65 45 M14 4 51392 HOHLT 75 45 M14 4 drilling DIAMOND TILE DRILL-SET: Robust carrying case with the most common drill diameters, M14 connector for angle grinders and adaptor for drill motors. TYPE NO. 51470 Ø 20, 38, 52, 65, 75 mm CONTENT Adaptor M14/HEX Adaptor M14/SDS Allen key Pilot drill 6x110 Open ended spanner 19mm www.tyrolit.com 109
Core drilling SELECTING GUIDE FOR CORE DRILL SYSTEMS Power, in kw Application Drill diameter range in mm Drill rig recommendation 1,8 30 162 DME18SD 2,2 20 180 DME22SU 2,0 15 180 DME20PU DRU160 2,0 15 180 DME20PW 2,2 40 160 Integrated drilling DRS160 2,3 40 250 DRU250 DME24MW DME24UW DRA250 3,3 50 450 DRU400 DME33MW DME33UW DRA400 Wet Dry Also handheld www.tyrolit.com 110
Core drilling Accessories Adaptor M16 Dust vacuum adaptor, M16 Centering spike Vacuum fixing Fastening bolt assembly Quick grip device Ceiling prop Watertank Water retention ring Extension ModulDrill distance plate Antifriction- Element Trolley chassis drilling available / suitable www.tyrolit.com 111
Core drilling ELECTRIC DRILL MOTOR dme18sd Dry core drilling up to Ø 162 mm Powerful 1,8 kw motor Switchable soft impact drilling Compact and lightweight ideal for dry drilling Powerful 1.8 kw motor for high productivity Selectable soft impact for hard materials Mechanical and electronic overload protection Optimal system solution with TYROLIT DDL core drills Perfect dry drilling system with TYROLIT DDL core drills www.tyrolit.com 112
Core drilling Technische Daten DRILL MOTORS DME18SD Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz Type no. 10990375 10981133 Drill diameter range in masonry 30 162 mm 25 130 mm Nominal power 1.8 kw 1.7 kw Nominal current 8.4 A 15 A Load speed 1300 1/min 1050 1/min No load speed 1850 1/min 1300 1/min Soft impact Load impact frequency 22000 No load impact frequency 31500 Motor cooling Tool attachment 5/8" Operation Application Electronic overload cut-out Mechanical overload cut-out Drill rig attachment Air Hand-held / rig-based Dry Clamping collar 60 mm System ACCESSORIES 707824 Adaptor 5/8" M16 10983964 Dust vacuum adaptor M16 10983845 Centering spike 120 mm 10986189 Centering spike 233 mm 10986190 Strap wrench DIMENSIONS & WEIGHT Length Width Height Weight 426 mm 101 mm 165 mm 4.6 kg Dry-Drill-Set TYPE NO. CONTENT 10993016 Drill Motor with soft impact DME18SD (230 V) Core drill DDL 81x150xM16 Adaptor 5/8 M16 Centering spike 233 mm Dust vacuum adaptor M16 drilling Dry-Core-Bit-Set TYPE NO. CONTENT 589539 Core drill DDL 81x150xM16 Core drill DDL 67x150xM16 Adaptor 5/8 M16 Centering spike 233 mm Dust vacuum adaptor M16 www.tyrolit.com 113
Core drilling ELECTRIC DRILL MOTOR dme22su Core drilling up to Ø 180 mm 3-speed gearbox for optimal rotational speed Dry drilling with enclosed M16-adaptor drilling Ideal for electrical and plumbing installations Easy to use with adjustable side handle and soft start Optimal rotational speed due to 3-speed gearbox and variable speed adjustment Working safely due to integrated overload protection and PRCD switch Possibility of dry drilling with enclosed M16-adaptor Packed in a handy carrying case www.tyrolit.com 114
Core drilling Technical Data DRILL MOTORS DME22SU Voltage/Frequency 230 V / 50 60 Hz 110 V / 50 60 Hz Type no. 10993027 10993028 Drill diameter range Nominal power 20 180 mm 2.2 kw Nominal current 9.5 A 18 A Load speed No load speed Motor cooling 400/750/1550 1/min 850/1650/3450 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Application Electronic overload cut-out Mechanical overload cut-out PRCD protection switch Drill rig attachment Air Hand-held / rig-based Wet / dry Clamping collar 60 mm System & Accessories CORE DRILLING SYSTEM WITH DRU160 DRILL RIG 10993027 El. Drill motor DME22SU 10987400 Drill rig DRU160 977619 Fastening bolt assembly ACCESSORIES 400439 Extension 1/2" 100 mm 359475 Extension 1/2" 200 mm 359476 Extension 1/2" 300 mm 889232 Extension 1/2" 400 mm 707230 Extension 1/2" 500 mm 378198 Extension 1 1/4" 100 mm 359471 Extension 1 1/4" 200 mm 359472 Extension 1 1/4" 300 mm 359473 Extension 1 1/4" 400 mm 359474 Extension 1 1/4" 500 mm DIMENSIONS & WEIGHT Length Width Height Weight 552 mm 110 mm 150 mm 6.0 kg 10983964 Dust vacuum adaptor M16 10983845 Centering spike 120 mm 10986189 Centering spike 233 mm 10986190 Strap wrench drilling www.tyrolit.com 115
Core drilling ELECTRIC DRILL MOTORS dme20pw dme20pu CORE DRILLING UP TO Ø 180 MM Compact and ergonomic design Built-in performance and service indicators as well as leveling aid drilling Efficient motor with very high drilling performance New, compact and ergonomic design Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Universal application: hand-held/rig-based (both systems) and wet/dry (DME20PU ) Quick conversion between wet and dry drilling at DME20PU www.tyrolit.com 116
Core drilling Technical Data DRILL MOTORS DME20PW DME20PU Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no. 10992077 10992078 10992079 10992080 Drill diameter range Nominal power 15 180 mm 2.0 kw Nominal current 9.5 A 18 A 9.5 A 18 A Load speed No load speed Motor cooling 520/1400/2900 1/min 830/2200/4600 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Air Hand-held / rig-based Application Wet Wet / dry Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Drill rig attachment Clamping collar 60 mm Dimensions & Weight Length 435 mm 450 mm Width 115 mm Height 300 mm Weight 6.3 kg 6.5 kg System & Accessories Core drilling system with DRU160 drill rig 10992077 El. Drill motor DME20PW 10987400 Drill rig DRU160 976014 Vacuum set 984035 Vacuum pump CV 45 l/min, 0,8 bar EU 975381 Vacuum hose 3 m complete Accessories 400439 Extension 1/2" 100 mm 359475 Extension 1/2" 200 mm 359476 Extension 1/2" 300 mm 889232 Extension 1/2" 400 mm 707230 Extension 1/2" 500 mm 378198 Extension 1 1/4" 100 mm 359471 Extension 1 1/4" 200 mm 359472 Extension 1 1/4" 300 mm 359473 Extension 1 1/4" 400 mm 359474 Extension 1 1/4" 500 mm 963339 Anti-friction element 1 1/4"; max. 2.4kW 974984 Supporting ring alum. 1 1/4" drilling www.tyrolit.com 117
Core drilling ELECTRIC DRILL MOTORS dme24mw dme24uw CORE DRILLING UP TO Ø 250 MM Very compact and light Built-in performance and service indicators as well as leveling aid drilling Optimal handling thanks to very compact size and light weight Efficient motor with very high drilling performance Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Various drill rig attachments: ModulDrill TM -quick change clamping system or universal plate Time saving drill rig attachment using ModulDrill TM - quick change clamping system www.tyrolit.com 118
Core drilling Technical Data Drill motor DME24MW DME24UW Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no. 10992081 10992082 10992083 10992084 Drill diameter range Nominal power 40 250 mm 2.3 kw Nominal current 10.5 A 20 A 10.5 A 20 A Load speed No load speed Motor cooling 450/730/1250 1/min 720/1150/2000 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Application Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Air Rig-based Wet Drill rig attachment ModulDrill TM Universal plate Dimensions & Weight Length 465 mm Width 115 mm Height 175 mm 155 mm Weight 6.8 kg 6.9 kg System & Accessories Core drilling system with DRA250 (steel dowel foot) 10992081 El. Drill motor DME24MW 10987500 Drill rig DRA250 977619 Fastening bolt assembly Core drilling system with DRU250 (alu. dowel-vacuum foot) 10992081 El. Drill motor DME24MW 10984500 Drill rig DRU250 960795 Vacuum set 984035 Vacuum pump CV 45 l/min, 0.8 bar EU 975381 Vacuum hose 3 m complete Accessories 400439 Extension 1/2" 100 mm 359475 Extension 1/2" 200 mm 359476 Extension 1/2" 300 mm 889232 Extension 1/2" 400 mm 378198 Extension 1 1/4" 100 mm 359471 Extension 1 1/4" 200 mm 359472 Extension 1 1/4" 300 mm 359473 Extension 1 1/4" 400 mm 359474 Extension 1 1/4" 500 mm 963339 Anti-friction element 1 1/4"; max. 2.4kW 974984 Supporting ring alum. 1 1/4" drilling www.tyrolit.com 119
Core drilling ELECTRIC DRILL MOTORS dme33mw dme33uw CORE DRILLING UP TO Ø 450 Mm Large drill diameter range up to 450 mm Built-in performance and service indicators as well as leveling aid drilling High productivity based on optimal torque settings New ergonomic design Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Various drill rig attachments: ModulDrill TM -quick change clamping system or universal plate Practical carrying handle www.tyrolit.com 120
Core drilling Technical Data Drill motor DME33MW DME33UW Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no. 10992085 10992086 10992087 10992088 Drill diameter range Nominal power 50 450 mm 3.3 kw Nominal current 15.9 A 30 A 15.9 A 30 A Load speed No load speed Motor cooling 180/430/750 1/min 360/820/1240 1/min Tool attachment (external) 1 ¼" Operation Application Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Air Rig-based Wet Drill rig attachment ModulDrill TM Universal plate System & Accessories Core drilling system DRA400 (steel dowel foot) 10992085 El. Drill motor DME33MW 10987600 Drill rig DRA400 964906 ModulDrill distance plate Ø +180 mm 977619 Fastening bolt assembly Core drilling system DRU400 (alu. dowel-vacuum foot) 10992085 El. Drill motor DME33MW 10984600 Drill rig DRU400 977368 Vacuum set 984035 Vacuum pump CV 45 l/min, 0.8 bar EU 975381 Vacuum hose 3 m complete Accessories 378198 Extension 1 1/4" 100 mm 359471 Extension 1 1/4" 200 mm 359472 Extension 1 1/4" 300 mm 359473 Extension 1 1/4" 400 mm 359474 Extension 1 1/4" 500 mm Dimensions & Weight Length 575 mm Width 145 mm Height 185 mm 180 mm Weight 13.7 kg 13.6 kg 969138 Adaptor 1 1/4" external 1/2" internal 400439 Extension 1/2" 100 mm 359475 Extension 1/2" 200 mm 359476 Extension 1/2" 300 mm 889232 Extension 1/2" 400 mm 10992646 Easy release element drilling www.tyrolit.com 121
Core drilling CORE DRILLING SYSTEM DRS160 Core drilling up to Ø 160 mm Operate in optimum power range using LED-indicators 1 gear for drill diameter up to 160 mm drilling The ideal core drilling entry model Optimal in-line solution consisting of drill motor and drilling rig Easiest operation using preset rotational speeds and compact lightweight construction Controlled operation and avoidance of overloading using LED based electronic load indicator Maximum safety using integrated PRCD-Personal safety switch Space saving fixing using dowel feet www.tyrolit.com 122
Core drilling Technical Data Drill rig (integrated) Bore hole diameter Max. drill bit length 40 160 mm 590 mm System & Accessories Core drilling system DRS160 10983916 Core drilling system DRS160 / 230V (dowel feet) 10983919 Core drilling system DRS160 / 110V (dowel feet) Drill motor (integrated) Drill diameter range in concrete ca. 40 160 mm Nominal power 2.2 kw Nominal current 16 A Nom. voltage/frequency standard 230V / 50Hz Nom. voltage/frequency optional 110V / 60Hz Load speed 546 1/min No load speed 780 1/min Cooling Air cooling Tool attachment external thread 1 ¼ Tool attachment internal thread ½ Operation Drill rig operation Application Wet Electronic overload cut-out Mechanical overload cut-out LED power indicator PRCD protective switch Accessories 974270 Extraction device for core bits 977353 Extraction device for cores 10986534 Water tank 10 l Design Aluminium dowel foot Feed using hand crank Adjustable feet (M12) 1 handle Motor fixed integrated Dimensions & Weight Length Width Height Weight (drilling system) 220 mm 180mm 910 mm 18 kg drilling www.tyrolit.com 123
Core drilling DRILL RIG DRu160 Core drilling up to Ø 160 mm Precise operation using high quality support with stable roller guidance Universal operating range thanks to diagonal adjustment 90 45 drilling Light-weight drill rig suitable for core drilling up to 160 mm Precision drilling using optimised support with stable roller guide Rapid assembly of popular drill motors using standard clamping collar system Time saving drilling rig using a centre indicator, angle indicator and spirit level Convenient operation using user friendly hand crank Maximum flexibility using either dowel or vacuum attachment facility Simplified set-up tasks and utilisation of the entire drill bit length due to well thought out system assembly Efficient drill rig set-up using standard centralisation indicator www.tyrolit.com 124
Core drilling Technical Data Drill rig DRU160 Drill diameter range Max. drill diameter with water collecting ring Max. drill bit length 15 160 mm 130 mm 560 mm Accessories Accessories 976014 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975372 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH 975381 Vacuum hose 3 m complete Design Aluminium dowel-vacuum foot Feed using hand crank Diagonal adjustment 90 45 Centre indicator Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides 2 handles Clamping collar Ø 60 mm 977394 Quick grip device 1.7 3.1 m 977448 Clamp for quick grip device 1.7 3.1 m 977593 Fastening bolt assembly for vacuum base 977614 Fastening bolt assembly (masonry); for vacuum base 976136 Water retention ring complete Ø 70 mm 976134 Water retention ring complete Ø 130 mm 977437 Water retention ring holder; with centering device 977348 Gasket Ø 70 mm 976128 Gasket Ø 130 mm Dimensions & Weight Length 400 mm Width 200 mm Height 866 mm Weight 9 kg System recommendation 974270 Extraction device for core bits 977353 Extraction device for cores 976616 Tool bag 10986534 Water tank 10 l Core drilling system with DRU160 10987400 Drill rig DRU160 10992077 El. drill motor DME20PW 976014 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975381 Vacuum hose 3 m complete drilling www.tyrolit.com 125
Core drilling DRILL RIG DRu250 DRa250 Core drilling up to Ø 250 mm ModulDrill quick change clamping system fast, simple and safe drill motor attachment Fatigue free, ergonomic operation using fine feed operation (i= 1:3.5) drilling Impressive stability and drilling performance by means of rigid manufacture and robust drilling columns-wide gear teeth Precision drilling thanks to optimised support with stable roller guides Problem free transport together with easy assembly and dismantling due to compact lightweight construction Fast and safe attachment of drill motor using the successful ModulDrill quick change clamping system Easy operation with two speed feed gearbox as well as user friendly hand crank Simple drilling of diagonal bores using integrated angle indicator Maximum flexibility using dowel or vacuum fixing DRU250 with aluminium dowel-vacuum foot Drilling in very restricted space using steel dowel foot DRA250 www.tyrolit.com 126
Core drilling Technical Data Drill rig DRA250 DRU250 Drill diameter range 40 250 mm Max. drill diameter with water collecting 200 mm ring Max. drill bit length 600 mm 582 mm Design Aluminium dowel-vacuum foot (DRU250 ) Steel dowel foot (DRA250 ) Two speed feed gearbox i=1:1 & i=1:3.5 Feed using hand crank Diagonal adjustment 90 45 Centre indicator (DRU250 ) Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides Handle 1 2 ModulDrill quick change clamping system Dimensions & Weight Length 305 mm 447 mm Width 205 mm 250 mm Height 933 mm 908 mm Weight 17 kg 14 kg System recommendation Core drilling system with DRA250 (steel dowel foot) 10987500 Drill rig DRA250 10992081 El. drill. motor DME24MW 977619 Fastening bolt assembly Accessories 975378 Vacuum plate complete 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975372 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH 975381 Vacuum hose 3 m complete 961614 Ceiling prop 977394 Quick grip device 1.7 3.1 m 977448 Clamp for quick grip device 1.7 3.1 m 977619 Fastening bolt assembly 977464 ModulDrill mounting plate 974270 Extraction device for core bits 977353 Extraction device for cores 977392 Trolley chassis 967588 Tool bag 10986534 Water tank 10 l System recommendation Core drilling system with DRU250 (alu. dowel-vacuum foot) 10987500 Drill rig DRU250 10992081 El. drill. motor DME24MW 960795 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975381 Vacuum hose 3 m complete Accessories 960795 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975372 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH 975381 Vacuum hose 3 m complete drilling 961614 Ceiling prop 977394 Quick grip device 1.7 3.1 m 977448 Clamp for quick grip device 1.7 3.1 m 977593 Fastening bolt assembly for vacuum base 977614 Fastening bolt assembly (masonry); for vacuum base 977464 ModulDrill mounting plate 10988902 Water retention ring complete Ø 200 mm 960785 Water retention ring holder; with centering device 960693 Gasket Ø 200 mm 974270 Extraction device for core bits 977353 Extraction device for cores 977392 Trolley chassis 967588 Tool bag 10986534 Water tank 10 l www.tyrolit.com 127
Core drilling DRILL RIG DRa400 DRu400 Core drilling up to Ø 400 mm Trouble free adjustable and interchangeable, low wear roller guides Simple drilling of diagonal holes using angle indicator drilling The professional core drilling system for a versatile range of applications Precision drilling using optimised support with stable guide rollers Problem free transport together with easy assembly and dismantling by use of compact lightweight construction Fast and safe attachment of drill motor using the successful ModulDrill quick change clamping system Easy operation with two speed feed gearbox as well as user friendly hand crank Time saving drilling rig using a centre indicator, angle indicator and spirit level Maximum flexibility using dowel or vacuum fixing DRA400 with steel dowel foot DRU400 Vacuum fixing Drilling without dowel fixing www.tyrolit.com 128
Core drilling Technical Data Bohrständer DRA400 DRU400 Drill diameter range 50 250 mm Max. drill diameter with 400 mm 400 mm (250 mm*) distance plate 180 mm 250 mm Max. drill diameter with 746 mm 737 mm water collecting ring Design Aluminium dowel-vacuum foot (DRU400 ) Steel dowel foot (DRA400 ) Two speed feed gearbox i=1:1 & i=1:3.5 Feed using hand crank Diagonal adjustment 90 45 Centre indicator (DRU400 ) Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides Handle 1 2 ModulDrill quick change clamping system Dimensions & Weight Length 305 mm 507 mm Width 205 mm 300 mm Height 1055 mm 1063 mm Weight 19 kg 18 kg System recommendation Core drilling system with DRA400 (Steel dowel foot) 10987600 Drill rig DRA400 10992085 El. drill. motor DME333MW 964906 ModulDrill distance plate Ø +180 mm 977619 Fastening bolt assembly Accessories 975378 Vacuum plate complete 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975372 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH 975381 Vacuum hose 3 m complete 961614 Ceiling prop 977394 Quick grip device 1.7 3.1 m 977448 Clamp for quick grip device 1.7 3.1 m 977619 Fastening bolt assembly 964906 ModulDrill distance plate Ø +180 mm 977464 ModulDrill mounting plate 974270 Extraction device for core bits 977353 Extraction device for cores 977392 Trolley chassis 967588 Tool bag 10986534 Water tank 10 l System recommendation Core drilling system with DRU400 (Dowel vacuum foot) 10984600 Drill rig DRU400 10992085 El. drill. motor DME33MW 977368 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975381 Vacuum hose 3 m complete Accessories 977368 Vacuum set 984035 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU 975372 Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH 975381 Vacuum hose 3 m complete drilling 961614 Ceiling prop 977394 Quick grip device 1.7 3.1 m 977448 Clamp for quick grip device 1.7 3.1 m 977593 Fastening bolt assembly for vacuum base 977614 Fastening bolt assembly (masonry); for vacuum base 964906 ModulDrill distance plate Ø +180 mm 977464 ModulDrill mounting plate 10988898 Water retention ring complete Ø 250 mm 977438 Water retention ring holder complete 977447 Gasket Ø 250 mm 974270 Extraction device for core bits 977353 Extraction device for cores 977392 Trolley chassis 967588 Tool bag 10986534 Water tank 10 l www.tyrolit.com 129
Abrasives Cut-off discs Angle grinder 132 Cut-off discs Petrol saw & Stationary 134 Grinding and flap discs 136
Abrasives Cutting Angle grinder The innovative and economic advantages of our ultra-thin cut-off wheels can be seen especially when cutting thin metal sheets and thin-walled profiles. They impress users with their excellent cutting speed, lifetime, clean cutting areas, the lowest burr formation and the low thermal load on the workpiece. Cut-off wheels in standard widths offer not only the most economical solution but also ultimate safety due to the maximum cutting life and stability. Our cut-off wheels in standard widths are especially suitable for cutting solid materials, pipes, and profiles. A thorough colour coding system enables you to always find the right product for your material or application. Premium 2in1 Application: Specially designed for cutting steel and stainless steel (INOX). Also suitable for aluminium, brass / bronze and plastics Details: 1.0 and 1.6 mm cut-off wheels for fast, convenient and low-burr cutting with maximum wheel life. 2.0 3.5 mm cut-off wheels for maximum cutting life and stability. Type No. Shape Dimension Specification PU Type 77965 41 115x1x22.23 A60Q-BFXA 25 2in1 77963 41 115x1.6x22.23 A46Q-BFXA 25 2in1 872338 41 115x2.5x22.23 A30Q-BFXA 25 2in1 77966 41 125x1x22.23 A60Q-BFXA 25 2in1 77964 41 125x1.6x22.23 A46Q-BFXA 25 2in1 872339 41 125x2.5x22.23 A30Q-BFXA 25 2in1 920351 41 150x1.6x22.23 A46Q-BFXA 25 2in1 872340 41 150x2.5x22.23 A30Q-BFXA 25 2in1 920352 41 178x1.6x22.23 A46Q-BFXA 25 2in1 872341 41 178x2.5x22.23 A30Q-BFXA 25 2in1 872342 41 178x3x22.23 A30Q-BFXA 25 2in1 920353 41 230x1.9x22.23 A46Q-BFXA 25 2in1 872343 41 230x2.5x22.23 A30Q-BFXA 25 2in1 872344 41 230x3x22.23 A30Q-BFXA 25 2in1 standard Abrasives Application: Specially designed for cutting stainless steel (INOX). Also suitable for steel. Wheels with grain sizes 46 and 60 (A46 and A60) can also be used for cutting soft materials (aluminium, brass / bronze, plastics). Details: 1.0 1.9 mm cut-off wheels for fast, convenient and low-burr cutting. 2.0 and 2.5 mm cut-off wheels for long wheel life. Type No. Shape Dimension Specification PU Type 367562 41 115x1x22.23 A60-BFINOX 25 367561 41 115x1.6x22.23 A46-BFINOX 25 367568 41 125x1x22.23 A60-BFINOX 25 367567 41 125x1.6x22.23 A46-BFINOX 25 367776 41 150x2.5x22.23 A30-BFINOX 25 367575 41 150x1.6x22.23 A30-BFINOX 25 367576 41 178x1.6x22.23 A46-BFINOX 25 367777 41 178x2x22.23 A30-BFINOX 25 367577 41 178x2.5x22.23 A30-BFINOX 25 367581 41 230x1.9x22.23 A46-BFINOX 25 367780 41 230x2x22.23 A30-BFINOX 25 367582 41 230x2.5x22.23 A30-BFINOX 25 www.tyrolit.com 132
Abrasives basic 2in1 Application: Specially designed for cutting steel and stainless steel (INOX). Wheels with grain size 46 (A46-BF) can also be used for cutting soft materials (aluminium, brass / bronze, plastics). Details: 1.6 mm cut-off wheels for fast, convenient and low-burr cutting. 2.5 3.0 mm cut-off wheels for long wheel life. Type No. Shape Dimension Specification PU Type 222996 41 100x2.5x16 A30-BF 25 2in1 222899 41 115x1.6x22.23 A46-BF 25 2in1 222997 41 115x2.5x22.23 A30-BF 25 2in1 222900 41 125x1.6x22.23 A46-BF 25 2in1 222998 41 125x2.5x22.23 A30-BF 25 2in1 222999 41 150x2.5x22.23 A30-BF 25 2in1 633506 41 178x1.6x22.23 A46-BF 25 2in1 223000 41 178x3x22.23 A30-BF 25 2in1 633509 41 230x1.9x22.23 A46-BF 25 2in1 291949 41 230x2x22.23 A30-BF 25 2in1 223002 41 230x3x22.23 A30-BF 25 2in1 223020 42 100x2.5x16 A30-BF 25 2in1 223021 42 115x2.5x22.23 A30-BF 25 2in1 223022 42 125x2.5x22.23 A30-BF 25 2in1 291948 42 125x3x22.23 A30-BF 25 2in1 223023 42 178x3x22.23 A30-BF 25 2in1 222044 42 230x3x22.23 A30-BF 25 2in1 291947 42 230x3.5x22.23 A30-BF 25 2in1 basic Application: Specially designed for cutting stainless steel (INOX). Also suitable for steel, aluminium, brass / bronze and plastics. Details: 1.0 mm cut-off wheels for fast, convenient and low-burr cutting of thin-walled metal, profiles, tubes and rods (small cross-sections) Type No. Shape Dimension Specification PU Type 222893 41 100x1x16 A60-BFINOX 25 222894 41 115x1x22.23 A60-BFINOX 25 222896 41 125x1x22.23 A60-BFINOX 25 Abrasives www.tyrolit.com 133
Abrasives Cutting Petrol saw & Stationary For the various cutting jobs encountered on the building site, TYROLIT always provides the right tools for both portable and stationary machines. Whether for use on steel, stainless steel (INOX), stone or slate, the clear colour coding system always enables you to find the right product for your application and the material to be cut. TYROLIT guarantees optimum cutting results and the ultimate safety in all situations. Premium Application: Specially designed for cutting rails. Details: Powerful cut-off wheel for cutting profiles, solid material and large cross-sections Type No. Shape Dimension Specification PU Machine 665900 41H 300x3.2x22.2 A24Q-BF 10 676423 41H 300x3.5x22.2 A24Q-BF100 10 671093 41H 350x3.8x22.2 A24Q-BF100 10 671108 41H 350x3.8x25.4 A24Q-BF100 10 671090 41H 400x4.3x22.2 A24Q-BF100 10 676428 41H 400x4.3x25.4 A24Q-BF100 10 standard Abrasives Application: Specially designed for cutting all kind of steel materials. Details: Powerful cut-off wheel with 2 external reinforcements for cutting profiles, solid material and large cross-sections. Also suitable for powerful, stationary machines( 5kW) Type No. Shape Dimension Specification PU Machine 384753 41H 300x3.2x20 A30-BF 10 384754 41H 300x3.5x22.2 A30-BF 10 384755 41H 300x3.5x25.4 A30-BF 10 384756 41H 350x4x20 A30-BF100 10 384757 41H 350x4x22.2 A30-BF100 10 384758 41H 350x4.5x20 A30-BF100 10 386002 41H 400x4.5x20 A30-BF100 10 www.tyrolit.com 134
Abrasives basic Application: Specially designed for cutting all kind of steel materials. Details: Powerful cut-off wheel with 2 external reinforcements for cutting profiles, solid material and large cross-sections. Also suitable for powerful, stationary machines ( 5kW) Type No. Shape Dimension Specification PU Machine 223035 41H 300x3.5x20 A30-BF 10 223037 41H 300x3.5x22.23 A30-BF 10 223039 41H 300x3.5x25.4 A30-BF 10 223040 41H 300x3.5x32 A30-BF 10 223042 41H 350x4x20 A30-BF100 10 223043 41H 350x4x22.23 A30-BF100 10 222045 41H 350x4x25.4 A30-BF100 10 basic Application: Low cost solution for cutting masonry materials like clay bricks, hollow bricks and cellular concrete. For demanding applications that require high cutting speed and tool life, please see our selection of diamond dry cutting blades. Details: Powerfull cut-off wheel with 2 external reinforcements for cutting solid material and large cross-sections. Also suitable for powerful, stationary machines ( 5kW) Type No. Shape Dimension Specification PU Machine 223129 41H 300x3.5x20 C30-BF 10 223131 41H 300x3.5x22.23 C30-BF 10 223132 41H 300x3.5x25.4 C30-BF 10 223134 41H 350x4x20 C30-BF100 10 223135 41H 350x4x22.23 C30-BF100 10 223136 41H 350x4x25.4 C30-BF100 10 basic Application: Specially designed for cutting all kind of steel materials. Details: Powerfull cut-off wheel for use on stationary machines. Central reinforcement and rough side surfaces for low-burr cutting of profiles, solid material and large cross-sections. Abrasives Type No. Shape Dimension Specification PU Machine 223032 41 300x2.5x25.4 A46-BF 10 223033 41 350x2.8x25.4 A46-BF 10 www.tyrolit.com 135
Abrasives GRINDING WHEELS AND FLAP DISCS In order to carry out work with the minimum vibration and health risk, TYROLIT manufactures and tests all flap discs and grinding wheels according to the requirements set out in EN12413 and EN13743. The range meets the present demands of cost-effective working, high stock removal performance, simple system handling and above-average wheel life. FLAP DISCS standard 2in1 Application: Specially designed for grinding steel and stainless steel (INOX). Also suitable for aluminium and brass / bronze. Details: Optimum tool for difficult and demanding grinding tasks (surface grinding, edge grinding, welding-seam machining and deburring). Supporting discs made of rigid fibre glass, self-wearing, resistant to oils and fats. Type No. Shape Dimension Specification PU Type 572473 27A 115x22.23 ZA40-B 10 2in1 454393 27A 115x22.23 ZA60-B 10 2in1 455312 27A 115x22.23 ZA80-B 10 2in1 824385 27A 125x22.23 ZA40-B 10 2in1 455303 27A 125x22.23 ZA60-B 10 2in1 458587 27A 125x22.23 ZA80-B 10 2in1 580650 27A 178x22.23 ZA40-B 10 2in1 454396 27A 178x22.23 ZA60-B 10 2in1 455314 27A 178x22.23 ZA80-B 10 2in1 27A basic 2in1 Abrasives Application: Specially designed for grinding steel and stainless steel (INOX). Also suitable for aluminium and brass / bronze. Details: Universal flap discs for surface grinding, edge grinding, welding-seam machining and deburring. Supporting discs made of rigid fibre glass. Type No. Shape Dimension Specification PU Type 273884 27A 115x22.23 ZA40-B 10 2in1 273810 27A 115x22.23 ZA60-B 10 2in1 273871 27A 115x22.23 ZA80-B 10 2in1 273872 27A 125x22.23 ZA40-B 10 2in1 273873 27A 125x22.23 ZA60-B 10 2in1 273874 27A 125x22.23 ZA80-B 10 2in1 27A www.tyrolit.com 136
Abrasives GRINDING WHEELS basic 2in1 BASIC FASTCUT Application: Specially designed for grinding steel and stainless steel (INOX). Details: Universal rough grinding wheels for surface and edge grinding. Fast Cut specification for more stock removal in a shorter period of time. Type No. Shape Dimension Specification PU Type 222858 27 115x6x22.23 A30-BF 10 2in1 222860 27 125x6x22.23 A30-BF 10 2in1 222861 27 150x6x22.23 A30-BF 10 2in1 222863 27 178x6x22.23 A30-BF 10 2in1 222868 27 178x8x22.23 A30-BF 10 2in1 222865 27 230x6x22.23 A30-BF 10 2in1 222870 27 230x8x22.23 A30-BF 10 2in1 297325 27 115x6x22.23 A30-BF 10 FastCut 27 297327 27 125x6x22.23 A30-BF 10 FastCut 297329 27 150x6x22.23 A30-BF 10 FastCut 297331 27 178x6x22.23 A30-BF 10 FastCut 297333 27 230x6x22.23 A30-BF 10 FastCut Abrasives www.tyrolit.com 137
Safety Safety equipment 140 Safety information 142
TYROLIT SAFETY EQUIPMENT High wearing comfort, protection and personal safety TYROLIT is one of the leading manufacturers of bonded abrasives of all kinds for professional users. We know that achieving peak performance requires top-quality products and professional, comfortable equipment. With the TYROLIT Safety Equipment assortment, we provide you a line of comfortable personal protection products which are are especially designed for your needs. In close cooperation with end-users and leading manufacturers, TYROLIT develops high-quality safety equipment that is optimized especially for the premium needs of professional users. Selected materials that are used, for example, in professional motor sport or fire fighting, ensure a long lifetime and provide maximum protection on a daily basis. Safety glasses TYROLIT safety glasses are mist-free, scratch-resistant and antistatic due to a special coating Adjustable temples and temple length ensure maximum wearing comfort Four pillows provide a pressure-free fit behind the ear DESIGN TYPE-NO. MATERIAL UV CE INFO Clear 742308 POLY- CARBONATE 2 1.2 EN 166 + EN170 High mechanical protection Safety Grey 742309 POLY- CARBONATE 5 2.5 EN 166, EN 170 + EN 172 High mechanical protection 100% UV protection Blue mirror 742301 POLY- CARBONATE 5 2.5 EN 166 + EN 170 High mechanical protection; 100% UV protection especially in jobs with high visual demands these lenses support eased seeing www.tyrolit.com 140
Working gloves High-tech silicone gel padding minimizes vibration, reduces the fatigue and the numbness of the hands and prevents vibration induced damage Gel padding reduces the straining of the carpal canal and the ulnar nerve and thus prevents injuries such as carpal tunnel syndrome Certified according to DIN EN 388:2003 The back of the hand is flame-retardant due to CARBON X Knuckle protection of high quality Finest goat leather and seamless fingertips improve the gripping feeling Adjustable wrist closure All standard sizes available SIZE TYPE-NO. XS 742321 S 742318 M 742317 L 742313 XL 742319 XXL 742324 Ear protection device The foldable ear protection device is equipped with a high-quality steel frame and a two-point suspension for optimum protection and comfort, particularly during long-term use. Type-NO. 742300 EN 252-1:2002 SNR 31DB H: SNR 34DB(A) M: SNR 29DB(A) L: SNR 21DB(A) f/hz 125 250 500 1000 2000 3150 4000 6300 8000 Safety Mean db(a) 17.9 21.6 33.2 38.2 35.2 34.7 36.2 40.5 38.8 Standard db(a) 3 2.7 2.7 4.1 3.3 2.7 2.9 3.3 3 APV db(a) 14.9 18.9 30.5 34.1 31.9 31.9 33.3 37.2 35.8 www.tyrolit.com 141
TYROLIT = Safety Our aim was and is to make our products even safer for our users: Through our work as a founder member of the "Organisation for the Safety of Abrasives (osa)," Through close cooperation with the safety authorities, Through practical communication with our users all over the world. For safe working with grinding tools, it is necessary that Machine manufacturer Abrasive manufacturer and Operator contribute their part in equal measure. Tyrolit guarantees that all tools meet the requirements of the osa and the European standards. The CE marking of our machines guarantees the complete compliance with the applicable EU safety requirements. Tyrolit strongly recommends not to use grinding tools, which do not have the symbols osa, EN13236 (diamond tools), EN12413 (cutting and grinding wheels) or EN13743 (flap discs). Safety pictograms Pay attention to the safety recommendations Personal safety Use dust mask Not permitted for side grinding Use eye protection Dry grinding Safety Use ear protection Wet grinding Use gloves No freehand working Do not use damaged wheels www.tyrolit.com 142
Safety information Assembly / Repair Diamond tools must be visually inspected for cracks or other possible damage before mounting. Don t use damaged diamond tools! The dimension of the diamond tool must correspond to the information on the machine and shouldn t exceed those. Make sure that the maximum operating speed (RPM) of the tool is not exceeded. Please note when mounting, that the arrow on the diamond tool corresponds with the direction of rotation of the machine. Make sure the bore of the diamond tool fits the machine spindle properly the bore must not be manipulated. Make sure that the machine spindle is clean and intact. An out of round condition will cause damage to the blade and the saw. Flanges should be clean, flat, of equal size and of the proper type for the diamond tool. Don t use damaged flanges. The diamond tool must be properly mounted, rotate freely and the flanges must be tightended properly. Never force a wheel onto the machine. Only use machines with suitable blade guards. Disconnect the machine from its power supply before mounting or removing a diamond tool Have your machine repaired solely by qualified personnel using original spare parts Application Avoid unintentional starting of the machine. Make sure that the machine is switched off before connecting to power supply. Secure the workpiece to prevent accidental slipping. Support plates or large workpieces in order to reduce the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Always wear personal safety equipement and eye protection. Wearing personal safety equipement, such as gloves, non-slip safety shoes, helmet and ear protection, always depending on nature and purpose of the tool, may reduce the risk of injury. Ensure adequate ventilation and protective measures that correspond to the material to be machined when working with cutting and rough grinding wheels. Maintain a firm grip on the machine and keep balance at all times. Bring your body into a position where you can intercept kickback forces. Do not position your head in line with the rotating wheel. Do not position your body in the area in which the machine will move in case of a kickback. If the cutting wheel gets jamed or when interrupting a cut for any reason, turn off the machine and hold the machine motionless until the wheel comes to a complete stop. Never attempt to remove the wheel from the cut while the wheel is in motion otherwise kickback may occur. Do not restart the cutting operation in the workpiece. Let the wheel reach full speed before you re-enter the cut. After turning off the machine, allow the wheel to come to rest naturally. Never use an "artificial" brake such as soil, wood pallets or shoes and never lay the machine down before the wheel has come to rest. The rotating wheel may grab the surface. Safety www.tyrolit.com 143
RECOMMENDED RPM D in mm 14 2.730 4.090 16 2.390 3.580 20 1.910 2.860 25 1.530 2.290 32 1.190 1.790 42 910 1.360 52 730 1.100 62 620 920 72 530 800 82 470 700 Revolutions per minute [RPM] depending on the external tool diameter [D] and the operating speed [V S ] Recommended operating speed V S in m/s Drilling Sawing Dry-cutting 2 3 40 50 60 80 100 100 380 570 7.640 9.550 11.460 15.280 19.100 115 330 500 6.640 8.300 9.960 13.290 16.610 125 310 460 6.110 7.640 9.170 12.220 15.280 150 250 380 5.090 6.370 7.640 10.190 12.730 180 210 320 4.240 5.310 6.370 8.490 10.610 200 190 290 3.820 4.770 5.730 7.640 9.550 230 170 250 3.320 4.150 4.980 6.640 8.300 250 150 230 3.060 3.820 4.580 6.110 7.640 300 130 190 2.550 3.180 3.820 5.090 6.370 350 110 160 2.180 2.730 3.270 4.370 5.460 400 100 140 1.910 2.390 2.860 3.820 4.770 450 80 130 1.700 2.120 2.550 3.400 4.240 500 80 110 1.530 1.910 2.290 600 60 100 1.270 1.590 1.910 700 50 80 1.090 1.360 1.640 800 50 70 950 1.190 1.430 900 40 60 850 1.060 1.270 1000 40 60 760 950 1.150 1200 30 50 640 800 950 www.tyrolit.com 144
Wet core drill trouble-shooting 1. Excessive wear of diamond segments Possible causes and solutions: Insufficient coolant supply. Adjust the water supply and/or check the water lines. The operating speed of the core drill is too low. Increase the RPM (see RPM recommendations). The engine power is too high. Match the motor power to the drilling diameter. The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The selected core drill may not be suitable for the material being drilled, or the material is too abrasive. Use a harder specification (e.g. CDL CDM). 2. Excessive wear of the steel tube Possible causes and solutions: The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The core drill is warped / is not running true. The core drill is not fixed properly. Check if the core drill is aligned with the motor spindle. There are remains in the hole, which have not been removed by the coolant. Increase the coolant supply temporarily. You are drilling in loose material (e.g. gravel). 3. Broken segments Possible causes and solutions: In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The core drill has struck multiple times against reinforcements or fragments. Remove all loose steel and segment parts before introducing a new core drill. The core drill is cutting into loose reinforcement. Reduce the RPM when drilling reinforcements in order to avoid damage to the core drill. 4. Drill bit does not drill segments are overloaded Flat segment surface, possible deformation of the segments, high number of pull-outs (> 50%), drill chatters. Possible causes and solutions: The operating speed is too low. Increase the RPM. The grinding pressure is too high. Reduce the pressure. The material may be too soft and abrasive for the used specification. Use a harder specification (e.g. CDL CDM). 5. Drill bit does not drill segments are underchallenged Smooth segment surface, polished diamonds (shining, no sharp edges) Possible causes and solutions: The diamond segments are smooth (polished). Re-sharpen the drill bit by drilling into soft, abrasive material or use a TYROLIT sharpening plate. The operating speed is too high. Reduce the RPM. The grinding pressure is too low. Increase the pressure. The engine power is too low. Match the motor power to the drilling diameter. Excessive coolant supply, only clear water is coming out of the drill hole (no slurry). Reduce the coolant supply and check the consistency (should be milky/ cloudy). The material may be too hard for the used specification. Use a softer specification (e.g. CDL CDM). 6. The core drill is jammed Possible causes and solutions: Debris is blocked between the core and the tube wall (steel, pieces of material). Remove the drill rig and, using a screw-wrench, turn the core drill alternately in both directions until it can be removed. Take the debris out of the drill hole before introducing a new core drill. The drill rig was not fixed correctly and has moved during drilling. Drill rig and core drill are no longer aligned. Align and re-fix the drill rig. www.tyrolit.com 145
Diamond saw blade trouble-shooting 1. Excessive wear Possible causes and solutions: The saw blade is not suitable for the material being cut. Use a harder specification. Insufficient water supply. Adjust the water supply and/or check the water lines. The blade is chattering, which accelerates the wearing. The reasons could be poor bearings, a worn spindle shaft or the use of a too hard specification for the material being cut. Check the state of the machine or use a softer specification. The operating speed (RPM) is too low. Use the correct RPM for the diameter of the blade (see RPM recommendations). 2. Undercutting Possible causes and solutions: Undercutting is a condition in which the steel center wears faster than the diamond segment, especially in the areas where the segment and core are joined. This is caused by highly abrasive material grinding against the blade during the sawing operation. Finally this can lead to segment loss. Be sure to have sufficient water supply. Only with sufficient water the abrasive grinding mud will be transported out of the contact zone and will thus reduce the undercutting effect. Do not cut into the base layer of the pavement (gravel or sand) Caution! For safety reasons, do not use the saw blade any longer! 3. The blade does not cut Possible causes and solutions: The saw blade is too hard for the material being cut. Check if the specification is appropriate. A glazed blade can be sharpened by cutting into soft, abrasive material. The output power of the machine is insufficient to permit the blade to cut properly. Make sure that the specification is appropriate for the machine power and the material being cut. Repeatedly check the tension of the V-belt in order to guarantee an optimal transmission of power. The operating speed (RPM) is too high. Use the correct RPM for the diameter of the blade (see RPM recommendations). If the RPM cannot be reduced, complete the job by cutting in multi-passes. The blade is not properly mounted. Check that the arrow on the diamond blade points into the same direction as shaft rotation 4. Overheating Possible causes and solutions: Overheating may lead to several problems like loss of core tension, cracks in the steel core and segment loss (in case of brazed segments). Overheating can be identified by a discoloration (blue and/or black oxidation) of the blade or the segments. Make sure that wet-cutting saws have a sufficient water supply. Check the water lines and make sure flow is adequate on both sides of blade. An excessive cutting pressure leads to overheating of dry-cutting tools. Use several passes of 2 to 5 cm deep for cutting solid materials. On a regular basis, release the pressure on the diamond blade and allow it to rotate freely for cooling in the air. Do not use excessive pressure the weight of the machine is sufficient. 5. Loss of blade segment Possible causes and solutions: The machine was not held firmly or the material was not fixed, which caused the blade to twist or jam in the cut. Secure the material firmly while cutting and and maintain a firm grip on the machine. The blade is too hard for the material being cut which causes the blade to chatter. Use a softer specification. The blade has been undercut. Make sure that there is sufficient water supply and do not cut into the base layer of the pavement (gravel). In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The saw has not been mounted correctly and starts to chatter. Caution! For safety reasons, do not use the saw blade any longer! www.tyrolit.com 146
6. Cracks in the segment Possible causes and solutions: The saw blade is too hard for the material being cut; the saw blade starts to chatter during cutting. Use a softer specification. Insufficient cooling supply (overheating). Adjust the water supply and/or check the water lines. 7. Cracks in the steel core Possible causes and solutions: The saw blade is too hard for the material being cut. Use a softer specification. Excessive cutting pressure. Extreme strain on the blade can create material fatigue, which can then lead to a fracture in the steel core. The saw blade is chattering. Check the state of the machine (e.g. spindle and bearings) and the mounting of the saw blade. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. Caution! For safety reasons, do not use the saw blade any longer! 8. Uneven segment wear Possible causes and solutions: Make sure that wet-cutting saws have a sufficient water supply. Check the water lines and make sure flow is adequate on both sides of blade. The saw blade is irregularly worn due to defective bearings, a damaged blade bore or machine spindle. Exchange or repair the bearings and/or spindle. Ensure the engine runs smoothly and does not cause the blade to chatter on a regular cycle basis. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. 9. Loss of tension Possible causes and solutions: Blade has been overheated. Make sure that wetcutting saws have sufficient water cooling. The saw blade is too hard for this application. The reason for the loss of tension is a high lateral friction. Check if the correct RPM has been chosen and if the proper flanges are being used. Ensure that the saw blade has been fixed correctly on the spindle. Make sure that drive pins are used for all machines. The cut is not straight which results in tension and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. In case of loss of tension send the saw blade back to the manufacturer for repair. 10. Damaged bore Possible causes and solutions: The flanges or the spindle are worn out. Check the flanges and spindle for wearing and replace the worn parts. The saw blade has not been mounted properly. Ensure that the blade is mounted on the proper diameter of spindle.fix the wheel flanges properly (with a wrench, not by hand). Do not remove the drive pins, because they guarantee an optimal transmission of power. Send the saw blade back to the manufacturer for repair. www.tyrolit.com 147
Tyrolit Schleifmittelwerke SWAROVSKI K.G. Swarovskistraße 33 6130 Schwaz Austria Tel +43 5242 606-0 Fax +43 5242 63398 All our worldwide subsidiaries can be found on our website at www.tyrolit.com T5496-C-1-GB02-0113 www.tyrolit.com