Al Pack presentation 2016
Welcome Introducing Al Pack Who we are Facts and figures Company focus Products and processes Innovations Al Pack at a glance Our business strategy and platforms for growth Lacquered aluminium foils Laminated aluminium foils Lids Containers Labels New developments
Introducing Al Pack Group preentation
Who we are Established in 1994, by Mr. Rajko Mikać. Still a family-owned business. Packaging company present in most central and eastern European countries with more than 280 employees Converting about 3.500 tons of aluminium foils Producing 3,5 billion lids for diary and meat processing industries Sold more than 500 tons of printed aluminium foils for pharma, confectionary and butter and margarine producers
(Y)our advantages Company with the best cost-to-benefit ratio in its branch Quality, service, ability to adapt, organization, precision, customer satisfaction and leadership are our key objectives
Facts and figures
Al Pack at a glance 3 Production sites Subotica, Serbia / HQ Leutkirch, Germany Belgrade, Serbia 280+ employees 2 additional Sales offices Moscow, Russia Sofia, Bulgaria 30+ mil. sales Customers in more than 25 countries
Sales split by product
Our capacities 18.000 m² of production Space Stable supply chain with leading European suppliers 35+ million m² of converted foil Own coating, lacquering and laminating line 5 high-performance slitters 7 UV flexo presses Unique EB flexo press 26 die-cutting presses 12 deep-drawing presses Internal logistics and customs Internal laboratory for quality control and R&D
Quality We are certified for: ISO 9001:2008 ISO 14001:2005 ISO 50001 FSSC/ISO 22000 BRC/IoP HACCP SEDEX All sites have an implemented Quality Management System and fully comply with standard requirements Local, on site quality labs Research and development facilities in the main plant Cooperation with certified, major laboratories for full compliance with EU and FDA regulations
Company focus
Our commitment Quality - Al Pack is constantly working on the development of its production and quality systems to meet the high expectations of its customers and, more often than not, even to exceed them Service - Our motivated professionals are available to our customers at all times. Ability to adapt - Custom requests is a standard procedure for us Organization Unique organization structure gives us more flexibility Precision - We like to speak in numbers Customer satisfaction - Your comment and advice really matters Leadership - Owners and managing staff are directly involved in daily and corporate business Environmental and social responsibility - We are proud that we have a leading role in nature conservation
Products and processes
Lacquered aluminium foils Heat-sealable dairy Chocolate Worm HD flexo UV printing 29µm PP/PS Various HD flexo UV printing 13µm Heatsealable to itself Embossing Printing Primer Aluminium Lacquer Blister None HD flexo UV printing 20µm PS/PVC Melted cheese None HD flexo UV printing 13µm acid resistant * all values are given as an example
Laminated aluminium foils ALSTER None Optional Protective lacquer 90µm Sterilization resist. PP Butter Line UV Flexo UV printing 9µm Wax Grease-proof paper Cigarette None Solvent Solvent printing 7µm Water-based Paper Embossing Printing Primer Aluminium Adhesive Secondary material Composite Worm UV flexo UV printing 50µm Sterilization resist. PP Savoury products None UV flexo UV printing 29µm Standard PP Strip pack None UV flexo UV printing 30µm Standard PE * all values are given as an example
Lids Various embossing types Worm Needle Line Edge Exclusive Various shapes Round shapes (φ52; φ61; φ62,5; φ63; φ63,2; φ63,5; φ64; φ68,3; φ69,5; φ75,5; φ78,2; φ78,5; φ81; φ82; φ84; φ88; φ95,5; φ96; φ104; Φ106; φ111; φ115; φ115,5; φ165 and many more) Rectangular shapes (68 x 48; 78 x 118; 81 x 81; 84 x 112; 95 x 78; 100 x 70; 113 x 135; 120 x 120; 127 x 91; 130 x 90; 130 x 110; 130,5 x 108,5; 132 x 93; 139 x 103; 140 x 112; 141 x 114; 142 x 92; 147 x 105; 180 x 208,5; 58 x 90 oval; 97 x 72 1L; 125 x 115 4L; 142 x 92 and many more) Custom shapes (Cat head; Dog head; Mickey Mouse head; Cow head; spilled milk and just about anything you can think of)
Aluminium containers Get it as a set Various colours Made from ALSTER Various shapes Round shapes (R56/30; R56/42; R56/50; R59/42; R59/50; R64/30; R64/50; R64/75; 70/50; R70/75; R70/100; R75/75; R75/100; R75/125; R75/135; R80/100; 62 x 94 / 75g Oval and many more) Rectangular shapes (97 x 72 1L; 125 x 115 4L; 88x88/100g; 90x90/100g; 90x90/150g; 112x112/300g; 162 x 118 / 400g and many more) Custom shapes (Cat head; Dog head; Mickey Mouse head; Cat body; kidney shape and just about anything you can think of)
Labels HD flexo OPP HD flexo Shrink Sleeve Printing Material HD flexo In-Mould HD flexo PP lid
Product portfolio Lacquered al foils Embossing Printing Primer Aluminium Lacquer Lids Various embossing types (Worm, Needle, Line, Edge ) Round shapes (φ52; φ61; φ62,5; φ63; φ63,2; φ63,5; φ64; φ68,3; φ69,5; φ75,5; φ78,2; φ78,5; φ81; φ82; φ84; φ88; φ95,5; φ96; φ104; Φ106; φ111; φ115; φ115,5; φ165 and many more) Rectangular shapes (68 x 48; 78 x 118; 81 x 81; 84 x 112; 95 x 78; 100 x 70; 113 x 135; 120 x 120; 127 x 91; 130 x 90; 130 x 110; 130,5 x 108,5; 132 x 93; 139 x 103; 140 x 112; 141 x 114; 142 x 92; 147 x 105; 180 x 208,5; 58 x 90 oval; 97 x 72 1L; 125 x 115 4L; 142 x 92 and many more) Laminated al foils Embossing Printing Primer Aluminium Adhesive Secondary material Containers Round shapes (R56/30; R56/42; R56/50; R59/42; R59/50 R64/30; R64/50; R64/75; R70/50; R70/75; R70/100; R75/75; R75/100 R75/125; R75/135; R80/100; 62 x 94 / 75g Oval and many more) Rectangular shapes (97 x 72 1L; 125 x 115 4L; 88x88/100g; 90x90/100g; 90x90/150g; 112x112/300g; 162 x 118 / 400g and many more) Custom shape design upon request Printing Labels Material BOPP Shrink Sleeve In-Mould PP Mix- Pap
Industry solutions Processed meat Confectionery Tobacco wrappers Dairy products Beverages Home and personal care Pharmaceuticals Converter foil
INNOVATIONS
Edge embossed lid Can replace almost any other type of embossing Especially good instead of 29µm lid with needle embossing! Embossing shape and position
Edge embossed lid Same application on the machine as any other embossing type Completely flat lid after sealing with the full brilliance of your design Before sealing During sealing After sealing
Exclusive 3D embossing We can produce any shape or pattern you like Clear distinction of your product in the supermarket Exclusivity Designed to make the products feel special
Easy-peel of finished meals No more opening a finished meal with a knife Smooth peel without damaging the lid No delamination No formation of fibres Suitable for sterilization Suitable for heating up the meal
Water-based white coating on processed aluminium foil History Successful trial phase completed in 2015 Industrial trials and introduction to the market in 2016 Main goals: Replacement of UV White, and thereby reduction of photoinitiator use by up to 50% Increase of printing speed 1 more colour possible on the same printing press
Water-based white Accomplishments: Reduction of migrations Better ink brilliance due to higher grade of whiteness Up to 300 C thermal stability Matt effect possible Sustainabl e Food safety No migration Water based
Electron Beam The future of printing for food packaging Electron-Beam curing is an innovative new curing technique, where the inks contain no photoinitiators In combination with the unique Electron-Beam printing press in Al Pack Uniprint, which uses a migration free ink system for printing spot and process colours, and Al Pack waterbased white, migration free lids are possible
Thank you for your attention