Advanced ABS Technology for Automotive Applications 面向汽车应用的 高性能 ABS 聚合技术 Pascal Lakeman Research & Development Manager Performance & Basic Plastics 12 May 2017 研究及发展总监高性能及基础塑料 2017 年 5 月 12 日
Welcome 欢迎 1. Trinseo Automotive Solutions 2. Benefits of Mass Polymerization Technology 3. Advanced performance of MAGNUM TM ABS Resins 4. Coloring 5. MAGNUM TM ABS Resins produced in China 1. 盛禧奥汽车应用解决方案 2. 本体聚合技术的优点 3. MAGNUM TM ABS 树脂的卓越性能 4. 着色优势 5. 将于中国投产的 MAGNUM TM ABS 树脂
1. Trinseo Automotive Offerings 1. 盛禧奥汽车塑料产品
1. Trinseo Automotive Offerings 1. 盛禧奥汽车产品 MAGNUM TM ABS Resins PULSE TM PC/ABS Resins VELVEX TM Reinforced Elastomers CALIBRE TM PC Resins ENLITE TM Structural Polymers INSPIRE TM PP Solutions MAGNUM TM ABS PULSE TM PC/ABS 树脂 VELVEX TM 增强弹性体 CALIBRE TM 聚碳酸酯 ENLITE TM 结构聚合物 INSPIRE TM 聚丙烯解决方案
1. Trinseo Automotive Offerings 1. 盛禧奥汽车产品 Interior Applications 内饰件应用 Door Trim & Panel Glove Box Instrument Panel Mid/Floor Console 门板及饰条手套箱仪表板中央通道
1. Trinseo Automotive Offerings 1. 盛禧奥汽车产品 Exterior Applications 外饰件应用 Grills Spoilers Trim Wheel Trim 格栅扰流板饰条轮胎饰条
1. Trinseo Automotive Offerings 1. 盛禧奥汽车产品 Semi-structural Applications 半结构件应用 Door Modules Front End Carriers Instrument Panels Seating Tailgate 门板模块前端托架仪表板座椅塑料尾门
With our product lines PC, ABS, PC/ABS, PP compounds, reinforced elastomers, and PP LGF systems Trinseo Automotive supports your efforts to successfully meet the requirements of a continually changing marketplace. 凭着我们的全方位产品系列 聚碳酸脂 ABS PC/ABS PP 化合物 增强弹性体及 PP 长玻纤系列 盛禧奥汽车塑料部与您并肩, 助您成功面对不断幻变的巿场要求
2. Benefits of Mass Polymerization Technology 2. 本体聚合技术的优点
2. Benefits of Mass Polymerization Technology 2. 本体聚合技术的优点 Mass Polymerization Technology Emulsion Polymerization Technology 本体聚合技术 乳液法聚合技术 Monomer Recycle Butadiene Water Emulsifier Catalyst Styrene Acrylonitrile Catalyst Emulsifier 單体回收 丁二烯水乳化剂催化剂 苯乙烯丙烯睛乳化剂催化剂 Polybutadiene Styrene AN DEVO Pelletizer MAGNUM TM ABS Water Rubber (R) Latex SAN GR Concentrate (GRC) eabs 聚丁二烯苯乙烯丙烯睛 脱挥发组分装置 挤出机 - 造粒机 MAGNUM TM ABS 水 乳液 SAN (GRC) 高胶粉 eabs
2. Benefits of Mass Polymerization Technology 2. 本体聚合技术的优点 Trinseo Mass ABS Technology Emulsion ABS Technology Continuous process Low/high gloss White color Low VOC/low residual Easy coloring High thermal stability Stable high heat ABS technology Batch process (compounded) High gloss Yellow color Higher VOC/odor Unstable base color Less stable Alpha Methyl Styrene (AMS) 盛禧奥本体聚合 ABS 技术乳液法 ABS 技术 连续工艺批次工艺 ( 复合 ) 低 / 高光泽 底色洁白 低散发 / 低残留 易着色 优异的热稳定性 稳定的高耐热 ABS 技术 高光泽 黄色颗粒 比较高的散发 / 气味 不稳定底色 不稳定的甲基苯乙烯 (AMS) 技术
MAGNUM TM ABS Resins MAGNUM TM ABS 树脂 Emulsion ABS Resins 乳液法 ABS 树脂
MAGNUM TM ABS Resins are purer, cleaner and of a superior quality. Their proprietary continuous process results in a more consistent, stable and reliable product. MAGNUM TM ABS 树脂更纯 更洁净 性能更优秀, 它经由本体聚合技术生产, 品质高度一致, 稳定可靠
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能 Low Gloss For Better Aesthetic 低光泽更美观 MAGNUM TM ABS Resins offer inherently uniform low gloss level Low gloss performance is less dependent on molding parameters compared to emulsion ABS Paint elimination is possible on highly demanding interior components made in ABS MAGNUM TM ABS 树脂拥有均匀低光泽 与乳液法 ABS 相比, 低光泽性能比较不依赖于成型参数 在要求严谨的 ABS 组件上, 可实现免喷涂
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能 Lowest and Uniform Gloss Far gate/near gate gloss delta on plaque 超低且均匀的光泽 近浇口和远浇口的光泽差 Grain Micro Matte 细皮纹 Grain Medium Matte 一般皮纹 MAGNUM TM 3416SLG Conventional e-abs Grain Very Matte MAGNUM TM 3416SLG 常规乳液法 ABS 树脂 粗皮纹
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能 High Thermal Stability For Wide Processing Window 优异的热稳定性能带来更寛阔的加工窗口 MAGNUM TM ABS Resins provide the best thermal stability in the industry It can be successfully processed even at melt temperatures above 280 C The high thermal stability results in a wide processing range, flexibility in production planning as well as easier coloring MAGNUM TM ABS 树脂拥有业界最出色的热稳定性能 即使熔融温度超过 280 C, 它仍可成功进行加工 高的热稳定性可带来宽泛的加工窗口, 令生产计划更灵活, 着色更容易
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能 High Thermal Stability For Wide Processing Window Comparison of color shift between processing temperatures at 220 C and 280 C 优异的热稳定性能带来更寛阔的加工窗口 比较加工温度在 220 C 及 280 C 的颜色色差 Light Blue 淺藍 Light Gray 淺灰 MAGNUM TM ABS RESINS Emulsion ABS Resins White MAGNUM TM ABS 树脂 乳液法 ABS 树脂 白
3. Advanced Performance of MAGNUM TM ABS Resins 3. MAGNUM TM ABS 树脂的卓越性能 High Thermal Stability For Low VOC Levels 优异的热稳定性能带来低散发水平 MAGNUM TM 3416SC Competitor A Competitor B MAGNUM TM 3416SC 竞争对手 A 竞争对手 B
4. Coloring 4. 着色优势
4. Coloring 4. 着色优势 Typical ABS Coloring Issues 典型 ABS 着色问题 ABS resins are usually pre-colored. It s not easy to selfcolor ABS resins evenly with the masterbatch due to the followings: Inconsistent, yellowish base color Lot-to-lot inconsistency ABS 通常需要预着色, 因为其本质上的特性使它在自着色的工艺上, 较难得到很好的均匀上色效果 : 基色偏黄, 不稳定 批次间的稳定性较差
4. Coloring 4. 着色优势 The Coloring Advantages of MAGNUM TM ABS Resins MAGNUM TM ABS 着色的优势 Color masterbatch 色母染色 Natural resins Pre-coloring process Colored molded part 原色树脂 预染色 染色部件 The advantages of MAGNUM TM ABS Resins lie in their origin and manufacturing process, which lay a favorable foundation for self-coloring: Stable, natural, white base color Excellent lot-to-lot consistency Excellent thermal stability MAGNUM TM ABS 由于生产工艺的不同, 为自着色提供了有利的基础 : 粒子基色浅白稳定 批次间质量极为稳定 热稳定极佳
4. Coloring 4. 着色优势 Automotive Color Development 汽车顏色的发展历程 OEM TIER OEM TIER Life cycle of a color 颜色的生命周期 Development Production at Customer s 开发 客户的生产 Development partner - Training (color/appearance) - Risk assessment of color in production - Development - Other Colorants or Suppliers - Supplier Re-qualification Color issues - QM assistance - Color / Appearance (referee) Training - Internal: TSND, Sales / - TIER Production Support (Scale Up) 发展伙伴 - 培训 ( 颜色 / 外观 ) - 生产中颜色的风险评估 - 发展 - 其他着色剂或供应商 - 供应商重新认证 颜色投诉 - 质量保证协助 - 颜色 / 外观 ( 裁判 ) 培训 - 内部 : TS&D, 销售 - TIER 生产支援 ( 量产 )
4. Coloring 4. 着色优势 Automotive Color Development 汽车顏色的发展历程 Trinseo Color Rendering Software In House Developed For D/8 Apparatus Including Grain/Gloss Rendering Appearance Measurements 45/0, 0/45 Devices Grain Rendering Equipment Surface Finish 盛禧奥配色软件 现场颜色开发 配合 D/8 设备 包含皮纹 / 光泽 外观测量 45/0, 0/45 设备 皮纹设备 表面抛光
4. Coloring 4. 着色优势 Automotive Color Development 汽车顏色的发展历程 All OEM Color Development Procedures Visual Instrumental All OEM Color Development Grains Fitted to Rapidly Changing Molding Tool Professional Visual Equipment OEM 顏色开发流程 目视 仪器 所有 OEM 颜色皮纹开发 适用于变化频繁的模具 专业的目视评价设备
4. Coloring 4. 着色优势 Self Coloring 色母着色 Reduced Pigment Cost Reduced inventory/ warehouse space 降低色粉成本 节省仓存 / 仓库空间 Improved raw material cost Increased flexibility with shorter lead time 改善原材料成本 提升生产灵活性
4. Coloring 4. 着色优势 Self Coloring Actual case study from a MAGNUM TM ABS customer in Europe: (100MT/year, 11 colors) 色母着色 欧洲 MAGNUM TM ABS 树脂客户的真实个案 (100MT/ 年, 11 种颜色 ) Raw materials 2% 原料 2% Storage 33% 库存 33% Warehouse management 22% 仓库管理 22% Raw materials processing 3% Raw materials expired/lost 77% Machine time lost 4% TOTAL SAVING 7% Cost Saved On Self-coloring By Using Color Masterbatch 原料处理 3% 原料过期或损失 77% 机器时间损失 4% 总节省比率 7% 色母着色可节约的成本
Being the color partner of global premium OEMs such as Daimler and BMW group, Trinseo is renowned for possessing more than two decades of experience in successfully matching custom OEM colors. This way we can guarantee best possible color harmony for our customers applications with the car Eric Goethals Trinseo Color Expert 作为戴姆勒和宝马集团等全球高端汽车 OEM 的配色合作伙伴, 奥禧奥为 OEM 匹配及定制颜色已有超过二十年的历史 我们经验丰富, 保证为客户的汽车应用带来最佳的颜色和谐 Eric Goethals 盛禧奥配色专家
5. MAGNUM TM ABS Resins produced in China 5. 将于中国投产的 MAGNUM TM ABS 树脂
5. MAGNUM TM ABS Resins produced in China 5. 将于中国投产的 MAGNUM TM ABS 树脂 A long and very successful history in automotive interiors for all OEMS in North America and Europe. 在北美和欧洲得到所有汽车内饰件 OEMS 的认可, 是历史悠久且非常成功的产品 Now the same MAGNUM ABS product range will be produced in China, providing the same premium performance globally 现在, 同样的 MAGNUM ABS 产品系列, 将于中国生产, 在全球范围内提供相同的优质产品 Long History, High Quality 历史悠久, 至高品质
Trinseo s production plant in Zhangjiagang, China, will start serving our Asia Pacific customers with quality ABS resins later this year. 盛禧奥在中国张家港的生产基地 将于今年下旬, 向亚太区客户供应优质的 ABS 树脂
5. MAGNUM TM ABS Resins produced in China 5. 将于中国投产的 MAGNUM TM ABS 树脂 MAGNUM 3416SC Reference high heat ABS in the industry, suitable for all interior & exterior applications MAGNUM 3325MT A medium heat ABS offering an inherent low gloss, with a high flow property for interior applications MAGNUM 3616 A high heat ABS with enhanced ductility, applicable for major interior applications that require impact strength MAGNUM 3904 Very high impact properties, applicable to all major interior applications MAGNUM 3416SC 行业内的高耐热 ABS, 适合所有的汽车内饰件及外饰件应用 MAGNUM 3616 高耐热 ABS 具有增强的韧性, 适合需要冲击强度的主要内饰件 MAGNUM 3325MT MAGNUM 3904 中耐热 ABS 产品, 拥有拥有高度耐冲击性能, 适均匀的低光泽及高流动性, 合所有汽车内饰件应用 适用于内饰领域
Thank you! 谢谢!