Subsea Sensors Delivering excellent performance and representing the ultimate in reliability Siemens Subsea Sensors (Matre Products) www.siemens.com/energy/subsea
Design Manufacture Calibration Qualification
Subsea Sensors (Matre Products) Siemens Subsea has an established global reputation for the manufacture and delivery of market-leading subsea sensors. Our sensors and transmitters deliver excellent performance and represent the ultimate in reliability. The manufacture of these instruments began in the 1980 s and have the benefit of over 3 decades experience to keep our manufacture at a top level and we are committed to provide sensors and transmitters which are suited to our customer needs and requirements. Our Matre products are produced with care, pride and attention to detail that diectly stems from many years subsea experience. The facility is located on the South West coast of Norway between Bergen and Stavanger on the island of Bømlo. Contents Sensor Product Range... 4 Quartz Crystal Sensor Technology... 5 Strain Gauge (WEPS-100 Series) Sensor Technology... 6 Differential Pressure Sensor Technology... 7 Tore Geitung (right) & Morten Aage Skjellevik (left) with some of the batch of Quartz Crystal Sensors which were manufactured when they both worked for the company over 15 years ago. When these sensors were returned for callibration and refurbishment it was found that after testing, they had the same accuracy as when they were first manufactured. They were then simply cleaned up, repainted and were returned for use again subsea.
Wellhead Electro Mechanical Pressure and Temperature Sensing At Siemens Subsea Sensors we use the very latest manufacturing techniques and processes to ensure our high integrity and high reliability sensors are suitable for the harsh environments of the oil and gas industry. In particular, the ElecTRON beam welding technique improves reliability through: Clean, reproducible, high integrity weld joints Low distortion No oxidisation Minimal weld bead Accuracy Repeatability Welding of dissimilar metals The key to our success has been the extensive knowledge of our workforce who are dedicated to delivering products to meet the specific needs of our clients and the challenging environments in which they operate. 1952 1956 1984 1988 1994 1998 Company Founded First Monitoring System First Downhole Gauge First Subsea Sensor based on Quartz Crystal sensing Technology Sputtered Thinfilm Pressure Sensing Technology introduced First Subsea dp Sensor
Subsea Sensors Product Range With Siemens Subsea Sensors transducer electronics, a range of sensors are available. Most interfaces and protocols used Subsea, e.g. 1) 4-20 ma, CAN Open, 2) RS485, MODBUS, 3) RS485 KOS and 4) SIIS 2 (CAN Open) and are available as single pressure, dual pressure and with or without integrated single or dual temperature sensors. Quartz Crystal Sensors are available as single pressure with integrated temperature and differ from the rest of the sensor range as they are available with a frequency output. PRODUCT RANGE Combined Pressure and Temperature Sensors Dual / Single Pressure and Dual / Single Temperature in a single housing Pressure Sensing Pressure up to 1035 Bar Best Total Error Band ± 0.02% FS Temperature Sensing Temperatures between -40 C to 180 C Total Error Band ± 0.3% FS Differential Pressure Measurement Sensors Maximum Differential Pressure Range 0-30 Bar Maximum Line Pressure to 1035 Bar Other Products SIL (Safety integrated Level) Rated Pressure Transducers SCM (Subsea Control Module) Hydraulic Pressure Transducers Valve Position Sensors: Linear for gate valves and rotational for ball valves Proximity Switches Sand Erosion Probe Customised Solutions If you have a need for a special measurement requirement, please talk to our Technical Team to discuss your requirements and come up with a solution. Products Qualified to: ISO 13628-6 Shell DEP Statoil TR1233 2000 2004 2006 2010 2011 2015 First Single Phase flow meter assembly First Remote Seal System for Subsea dp sensor delivered First Single Phase flow meter delivery, complete Matre scope New Facilities The WEPS -100 series of High Accuracy and Low Drift Pressure Sensors introduced First Single Phase flow meter delivery including flow calculations
WEPS-2 Quartz Crystal Sensors These are High End sensors and are based on DigiQuartz Pressure Sensing Technology where the excellent performance is achieved through the use of a precision quartz crystal resonator whose frequency of oscillation varies with pressure induced stress. Quartz crystals are chosen because of their remarkable repeatability, low hysteresis and excellent stability. Introduced to the Subsea Market in 1988 it has a well proven track record for it s superior quality and reliability. Sensors that have been deployed for more than a decade and returned to Matre Instruments for calibration checks, show no measurable stability drift. SPECIFICATION Total Error Band: ± 0.02% FS Pressure Ranges: 0-5000psia, 0-10000psia & 0-15000psia Standard Temperature Ranges: from -40ºC to 150ºC and from -40ºC to 180ºC Product Features: Extremely low drift Excellent track record Subsea Proven double barrier seal technology Since 1988 over 1800 units produced
WEPS 100 Series Sputtered Thin Film Sensors WEPS (Wellhead Pressure Sensors) are based on a pressure sensing element where a thin-film full-bridge strain gauge circuit is sputtered on to an all stainless-steel wetted surface pressure diaphragm. The sputtered metal strain gauge circuit offers superior long-term stability and higher temperature capability than other resistor bridge strain gauge technologies. SPECIFICATION Total Error Band: ± 0.025% FS (digital) ± 0.08% FS (analogue) Pressure Ranges: 0-5000psia, 0-10000psia & 0-15000psia Standard Temperature Ranges: from -40 to 180º Celsius and from -40 to 180 º Celsius Product Features: Since 1994 over 10,000 units produced Improved accuracy through intensive callibration Proven double barrier seal technology Proven track record including HIPPS systems Available for use down to -70 º Celsius for start up in high flow gas wells SIL rated for Anologue SIL rating available upon request for digital (MODBUS etc)
SDP-5 & SDP-6 Differential Pressure Sensors These transmitters ensure highly precise measurements of differential pressure which is then used to measure fluid flow and liquid levels. A wide-range of models is available, all able to operate in high line pressures. Introduced to the Subsea Market in 1998 it has a well proven track record for it s excellent quality and reliability. SDP-5 are self contained units with two sensing probes and SDP-6 have a remote seal sensor system. SPECIFICATION Sensing Element: Silicon Differential Pressure Range (URL*): 0-0.32 Bar, 0-1.3 Bar, 0-5 Bar & 0-30 Bar * Upper Range Limit (Max value) Maximum Line Pressure: 690 Bar (10,000 PSI) Test Pressure: 1035 Bar (15,000 PSI) Accuracy: ± 0.065% Span (for spans greater than1/10 of span) Stability (drift): ± 0.1% of URL(Upper Range Limit - max value) for 24 months SDP 5 Line pressure effect, Zero, 0-500 Bar: ± 0.2% of URL*/100 Bar (Zero shift if calibrated at actual line pressure the zero effect can be neglected) SDP 5 Line pressure effect, Span, 0-500 Bar: ± 0.2% of cal. span CR) /100 Bar (Span Shift) SDP 6 Line pressure effect, Zero, 0-1035 Bar: ± 0.2% of URL*/100 Bar (Zero shift if calibrated at actual line pressure the zero effect can be neglected) SDP 6 Line pressure effect, Span, 0-1035 Bar: ± 0.2% of cal. span CR) /100 Bar (Span Shift) SDP 5 Temperature effect 0-500 BAR: ± (0.25 x Span + 0.05 x URL) / 1400 (for spans mbar/ºc) SDP 5 Temperature effect: ± 0.065% Span (for spans greater than1/10 of span)
SDP-6 Differential Pressure Sensors Sputtered Thin Film Sensors WEPS (Wellhead Pressure Sensors) are based on a pressure sensing element where a thin-film full-bridge strain gauge circuit is sputtered on to an all stainless-steel wetted surface pressure diaphragm. The sputtered metal strain gauge circuit offers superior long-term stability and higher temperature capability than other resistor bridge strain gauge technologies. SPECIFICATION Total Error Band: ± 0.025% FS (digital) ± 0.08% FS (analogue) Pressure Ranges: 0-5000psia, 0-10000psia & 0-15000psia Standard Temperature Ranges: from -40 to 180º Celsius and from -40 to 180 º Celsius Product Features: Since 1994 over 10,000 units produced Improved accuracy through intensive callibration Proven double barrier seal technology Proven track record including HIPPS systems Available for use down to -70 º Celsius for start up in high flow gas wells SIL rated for Anologue SIL rating available upon request for digital (MODBUS etc)
WEPS-100 Series sensor - General Specifications General Specification General Specification Ambient operating temperature -20 C to 70 C Shock 30g, half sine 11 milli seconds Onshore test temperature -20 C to 70 C Vibration 5g (25-150 Hz) Ambient storage temperature -40 C to 70 C Design lifetime More than 25 years Process operating temperature??????????????????????? Design pressure According to mechanical interface specification Hyperbaric pressure (cable not included) 360 bar (5200 psi) Surface protection According to NORSOK M501, System 7 WEPS-100 Series sensor - Mechanical Specifications Mechanical Specification Mechanical Specification (Continued) Process interface According to API 6A, NACE MR-0175 / API PSL3, NORSOK M-601 Electron beam welding According to ASME IX / Norsok 601 Flange / housing material Project specific Weight Project specific Wetted parts material Inconel 625 / Hastalloy C22 / Incoloy 925 Cable interface MKII (others on request) WEPS-100 Series sensor - Pressure Specifications Pressure Sensing Element Sensing element Sputtered Thinfilm Pressure Resolution Digital < 0.0005% Full Scale Anologue 15 bit Pressure Drift Probe design Pressure sensing element at tip of probe Drift @ 70 C ± 0.05% Full Scale per year Drift @ 120 C ± 0.1% Full Scale per year Probe design Oil filled capillary tube - diaphragm at tip of probe Drift @ 25 C ± 0.02% Full Scale per year Drift @ 70 C ± 0.05% Full Scale per year Temperature Compensation Ranges Probe design Pressure sensing element at tip of probe Temperature range -50 C to 150 C Probe design Oil filled with retracted pressure sensing element Pressure Ranges Probe design Pressure sensing element at tip of probe Pressure range 0-700 bar (10,000 psi) Test pressure 1035 bar (15,000 psi) Probe design Oil filled with retracted pressure sensing element Pressure range 0-1035 bar (15,000 psi) Test pressure 1553 bar (22,500 psi) Probe design Oil filled with retracted pressure sensing element HT Pressure range 0-1035 bar (15,000 psi) Test pressure 1553 bar (22,500 psi) Pressure Accuracy Probe design Pressure sensing element at tip of probe Total Error Band - digital ± 0.05% Full Scale Total Error Band - anologue ± 0.1% Full Scale Probe design Oil filled with retracted pressure sensing element Total Error Band - digital ± 0.025% Full Scale Total Error Band - anologue ± 0.08% Full Scale Temperature range -40 C to 180 C Probe design Oil filled with retracted pressure sensing element HT Probe design Oil filled with retracted pressure sensing element HT Total Error Band - digital ± 0.025% Full Scale Temperature range 1553 bar (22,500 psi) Total Error Band - anologue ± 0.08% Full Scale WEPS-100 Series sensor - Temperature Specifications Temperature Sensing Element Temperature Ranges Sensing element PT1000 Temperature Resolution Digital < 1 mk Anologue < 2 mk Probe design Temperature range Accuracy Probe design Pressure sensing element at tip of probe -50 C to 150 C ± 0.3% Calibrated Range Oil filled capillary tube - diaphragm at tip of probe Temperature Drift Temperature range -40 C to 180 C Drift @ -50 C to 180 C ± 0.1% Calibrated Range per year Accuracy ± 0.3% Calibrated Range
WEPS-100 Series sensor - Pin configurations - Digital sensors RS485 Modbus - Single Option RS485 Modbus - Single Option RS485 Modbus - Single Option RS485 Modbus - Single Option RS485 Modbus - Single Option RS485 Modbus - Single Option 4 1 7 8 1 2 3 2 6 5 4 3 WEPS-100 Series sensor - Pin configurations - Anologue sensors Single Pressure Pin 1: Pressure +, (+ signal PT) Pin 2: Pressure -, (+ signal PT) Pin 3: Not used Pin 4: Not used Dual Pressure Pin 1: Pressure 1 +, (+ signal PT) Pin 2: Pressure 1 +, (- signal PT) Pin 3: Pressure 2 +, (+ signal PT) Pin 4: Pressure 2 +, (- signal PT) Dual Temperature Pin 1: Temperature +, (+ signal TT) Pin 2: Temperature -, (- signal TT) Pin 3: Temperature 1 +, (+ signal TT) Pin 4: Temperature 1 -, (- signal TT) Single Pressure & Temperature Pin 1: Pressure +, (+ signal PT) Pin 2: Pressure -, (- signal PT) Pin 3: Temperature +, (+ signal TT) Pin 4: Temperature -, (- signal TT) Single Temperature Pin 1: Temperature +, (+ signal TT) Pin 2: Temperature -, (- signal TT) Pin 3: Not used Pin 4: Not used Dual Pressure & Temperature Pin 1: Pressure 1 +, (+ signal PT) Pin 2: Pressure 1 -, (- signal PT) Pin 3: Temperature 1 +, (+ signal TT) Pin 4: Temperature 1 -, (- signal TT) Pin 5: Pressure 2 +, (+ signal PT) Pin 6: Pressure 2 -, (- signal PT) Pin 7: Temperature 2 +, (+ signal TT) Pin 8: Temperature 2 -, (- signal TT)
Life Cycle Management Installation, Commissioning, Refurbishment, Field Service and After Care for the entire design life of all our products and systems Siemens Subsea Services - Life Cycle Management www.siemens.com/energy/subsea
Siemens Subsea Locations and Address details Siemens Subsea General email address: subsea.energy@siemens.com United Kingdom - ULVERSTON - SUBSEA CONNECTORS Siemens Plc Subsea Excellence Centre Ulverston, Cumbria LA12 9EE Phone: +44 1229 580 500 Fax: +44 1229 586 604 E-Mail: connectorsales.gb@siemens.com - ABERDEEN - Siemens Plc. Oil & Gas Unit D2 Abbotswell Road West Tullos Aberdeen, AB12 3AD Phone: +44 0 1224 238800 Fax: +44 0 1224 238801 Norway - OSLO - Siemens AS Østre Aker vei 88 N-0596 Oslo Postadresse: Postboks 1 Alnabru N-0613 Oslo Phone: +47 22 63 30 00 Fax: +47 22 63 38 05 - STAVANGER - Siemens AS Gamle Forus vei 1 N-4033 Stavanger Postadresse: Postboks 8036 Forus, 4068 Stavanger Phone: +47 51 82 70 70 Fax: +47 51 82 70 30 - TRONDHEIM - SUBSEA SYSTEMS Siemens AS Bratsbergveien 5 N-7037 Trondheim Postadresse: N-7493 Trondheim Phone: +47 73 95 90 00 Fax: +47 73 95 90 70 - KONGSBERG - SUBSEA DISTRIBUTION Siemens AS Kirkegårdsveien 45 N-3616 Kongsberg Postadresse: P.O. Box 375 N-3604 Kongsberg Phone: +47 22 63 30 00 Fax: +47 32 28 61 11 - BØMLO - SUBSEA SENSORS Siemens AS Ternetangen 65 N-5420 Rubbestadneset Phone: +47 22 63 30 00 Fax: +47 53 42 86 01 United States of America - HOUSTON - Siemens Inc 10730 Telge Road, Houston, TX 77095 Phone: +1 281 856 4400 Brazil - RIO DE JANEIRO - Siemens Ltda. Rua Geraldo Martins, 54 - Sobreloja, Santa Rosa, Niterói, RJ, CEP 24220-380 Phone: +55 21 3445 8000 Malaysia - JOHOR - 41 Jalan Mega 1/6, Taman Perindustrian Nusa Cemerlang, 81550 Gelang Patah, Johor Phone: +60 7556 3330 Fax: +60 7556 3321 Siemens Subsea Services - LIFE CYCLE MANAGEMENT are based on all sites worldwide, plus other sites including Macaé, Rio de Janeiro (Brazil) and Angola. www.siemens.com/energy/subsea
Control Room FPSO / PLATORM Signals to Control Room Flow Computer ENG DATA to Control room POD A SDP6 Sensors POD B POD SEM A DP Flow Computer POD SEM B Flow Flow PT & TT Flow Computer PT & TT WEPS Sensors OLD NEW