FRAUNHOFER AUSTRIA RESEARCH Digitalization of the Industry State of the Art and Best Practice Examples 8 th European Candle Day Budapest, 19 May, 2017 Prof. Dr. Wilfried Sihn Fraunhofer Austria Research GmbH Division Production and Logistics Management Vienna University of Technology Institute for Management Science Department Industrial and Systems Engineering
Mega-Trends Drive the Change Everything becomes dynamic, volatile and changes rapidly Demographical Change Challenges: Diversity Individualization Work-Life-Integration Healthy Life-Style Skilled Worker Shortage Emptied: 647.000 open positions on the job market Digital Transformation Challenges: Hyper-Connectivity IT-Security and Standards Digital Expertise New Job Profiles MMI/MRK, VR-/AR-Systems Technological Breakthrough: Every 5th company wants 3D- Printing and every 9th VR Globalization/ Glocalization Challenges: Internationalization Changing Sales Market Dispensed Value-Chains Competing Interests Migration Flows Inrush of Knowledge: 31 Millions of highly skilled migrants in OECD-countries (2001-2011) Source: Based on Bauer Disruptive Unternehmen 2017 2
Classification of Terms Digitization, Digital Business Models, Work 4.0, Industry 4.0 Digitization Digital Business Model Work 4.0 Industry 4.0 Digitization: Conversion of analogue Information into digital, binary signals Digital Business M odel: Innovation of business models driven by digitization Work 4.0: Impact of digital technologies and business models on the working environment Industry 4.0: Connecting humans, machines, products etc. in real time 3
Industry 4.0 Definition Industry 4.0 Industry 4.0 is the integration of state-of-the-art technologies (ICT, robotics, sensor technology,...) into physical products and processes to increase customer benefits. - Prof. Dr. Wilfried Sihn 4
Industry 4.0 Main-Modules of Industry 4.0 Internet (Io T, Io S, Io P) Linking of the individual Systems IoE allows data- and real-time-based integration of all actors Smart Factory Linking people, machines and resources Internet Cyb e r-physical-production-systems Specified application of CPS on the manufacturing industry Cyb e r-physical-systems Merging physical objects with the virtual world on the IoE e.g.: Virtual Reality in Production Embedded Systems Integration of hardware- and softwarecomponents in a comprehensive technical system Te ch n. Syst e m Embedded Syst e m Cyb e r-physical Syst e m Cyb e r-physical-production System Smart Factory vertical integration horizontal integration Source: http://www.alfred-kindl.de; IT INDORE; http://www.fest o-didactic.com; 5
Industry 4.0 The Importance of Data Data is the Oil of the future 6
Industry 4.0 From Big-Data to Smart-Information Big Dat a Analyt ics Supplier Production & Logistic Customer 7
Digital Transformation of the Industry Industry 4.0 - Smart Production and Services Digital Transformation of the Industry 8
Cascadia Candle Company 3D Printing a Candle Source: https://cascadiacandle.com/ 9
Smart Factory from Audi Industry 4.0 Along the entire Value Chain Driverless Transport Systems Human-Robot Collaboration Predictive Yard Management Part s Transport by Drones Use of Virtual Reality Modular Assembly 10
Digital Transformation of the Industry Industry 4.0 - Smart Production and Services Digital Transformation of the Industry 11
The Digital Transformation of the Industry Logistics Complete integration of suppliers, production partners and customers The connection between interim storage and carrier as well as dealer and customer will get stronger and happen in Real-Time Consistent transparency throughout the supply chain Sharing information as partners along the value/supply chain Automated supply chains trough Smart Data and new technologies 12
Digital Transformation of the Industry Industry 4.0 - Smart Production and Services Digital Transformation of the Industry 13
The Digital Transformation of the Industry Work Real-Time assembly control and documentation Visual and digital assist ance syst ems Collaborative and cooperative robotic syst ems Integrated material supply and disposal syst ems Load adaptive workstation syst ems 14
Digital Transformation of the Industry Industry 4.0 - Smart Production and Services Digital Transformation of the Industry 15
The Digital Transformation of the Industry The Future of Maintenance 16
Smart Maintenance What the machine can not indicate How yellow is the machine? Source: http://www.clipartpanda.com, http://previews.123rf.com 17
The Digital Transformation of the Industry Smart Maintenance 60 sensors analyse the processes within the machine tool and deliver detailed information on the current status of the machine and the production process. CELOS, a holistic user interface, networks all machines within a manufacturing organisation. This enables the consistent administration, documentation and visualisation of order, process and machine data. Quelle: http://www.dmgmori.com/webspecial/journal_2016_1/de-de/industry-4.htm 18
It is not the strongest of the species that survive, nor the most intelligent, but the one most responsive to change. 19
We are looking forward to accompanying you in innovative projects Fraunhofer Austria on behalf of the future Prof. Dr. Wilfried Sihn Fraunhofer Austria Research GmbH Division Production and Logistics Management Vienna University of Technology Institute for Management Science Department Industrial and Systems Engineering Theresianumgasse 27 1040 Wien Tel.: 0043 (1) 58801 33040 Fax: 0043 (1) 58801 33094 office@fraunhofer.at www.fraunhofer.at