PROSYS 1 PE HSC Precision Milling Machine Anderson Group ANDERSON EUROPE GMBH
CNC-controlled precision-hsc-milling machine for chipping of varying materials under dry processing conditions. The ProSys 1 PE is a fully encapsulated compact flatbed HSC-processing center. Where economical needs and high precision demands meet ProSys 1 PE offers excellent machining results. Its compact base frame design sets a new and outstanding mark in stiffness. A base frame made from natural granite is combined with the dynamic provided by thermal stabilized linear direct drives plus absolute direct linear scales for each NC-drive. Thus obtain shortest NC-block cycle time. A direct working and automatic operated tool clamping system completes the ProSys 1 PE by meaning of highest precision. All-purpose is offered by the adaptable SMED* table top. *SMED = Single Minute Exchange of Die
Features Sophisticated ergonomics Fast and simple change of application Fast setting Ideal interfaces for any kind of clamping system Best accessibility Well-lit working area Simple monitoring UNIQUE TECHNOLOGY-DRIVEN Machine Concept The ProSys 1 PE Product line is a groundbreaking and customizable machine concept for high speed cutting (HSC). ProSys 1 PE is easy to be adapted to a particular application. This appropriates to be used in process optimization as well as for substitution of less efficient production methods. Thin chips and long paths accompany HSC. Real HSC- CNC-machines are not only featured by extreme cutting speed, they provide outstanding path feed rates as well. The common postulation for precision and accuracy to be kept all through fastest feed rates is additional. Other criteria to guidance and drive are least inertia and free of stick and slip. That Is why ProSys 1 PE comes with linear direct drives and precision steel guides equipped with ball retainers. Compared to traditional milling the main load to machine structure is not created by cutting forces, but by the forces provided by the dynamic of the travelling carriages. In return a machine base frame made from natural granite provides best stiffness and damping.
Scope HSC-Technology offers great material removal rate accompanied by highest finishing level. In that cutting power remains within the chips created, HSC works at its best while processing dry. (Cutting speed is faster than heat conductance). HSC is ideal appropriated to create thin or tiny structures. The shape of chip is minimum, the cutting force thus as well. HSC is applicable up to 62 HRC. That Is why there is almost no limitation in consideration of material to be cut. Such as the HSC-method the machine has to be allpurpose as well. That features ProSys 1 PE exactly. Its special machine table design as an interface to all kind of component setting mechanisms (appliances) is seminal. It unlocks to infinite setups possible and therefore infinite applications possible as well. Therefore ProSys 1 PE offers a new kind of freedom in design and production. This benefit is accompanied by ancillary time minimized. Adjustment to application is the key to successful implementation. Anderson offers expertise and resources to that. For instance unifies the combination of injection die casting and HSC-cutting the best from two production ranges. At this the basic design is created by casting the option by milling. Hereby HSC can be used alternatively or completive in order to create a better shape for the contact structure. Experience The no committed utilization is cost effective adaptive to all kinds of dry process milling.
User Advantages All-purpose & no committed utilization Flawless HSC-arrangement Cost effective chipping, even on small order quantity Solid and tight machine design efficient room use High precision machining Capable to operate tiniest tools on smallest work pieces Highest total operational availability Users Automotive and Aerospace industry Pattern maker / mold maker / tool shop Medical engineering Plastics engineering Measurement engineering Prototype construction Work Pieces Modular work piece clamping system (SMED*) Patterns / single components / batches Plastics / Carbon or Glass Fiber Materials / Non-Ferrous Metal / Graphite / Ceramic... Modular work piece clamping system *SMED = Single Minute Exchange of Die Characteristics X / Y / Z-direct linear drive Machine base frame made from solid natural granite Tool change, automatic & direct Door access automatically controlled and operated Thermal disjoined machine design Thermal conditioned control and power components Industrial PC-based CNC-control, Touch Display, MS Windows 64 Bit OS, low voltage protection system Built in pipes & hoses for chip transportation
HSC PRECISION MILLING MACHINE Specifications Working areas: X 850mm (33,5 ) x Y 700mm (27,5 ) x Z 200mm (7,9 ) X 850mm (33,5 ) x Y 700mm (27,5 ) x Z 400mm (15,8 ) Workpiece Clamping: High Speed Milling Spindle: Control System: 3D Probe: Tool Change: Elec. Power Supply: Compressed Air Supply: Space Requirement (HxWxD): Machine Weight (approx.): Aluminum table, various options available on request various types available on request, max. 45.000 to 80.000 rpm and max. 1.2 to 3.7 kw / asynchronous or synchronous / ATC (Automatic Tool Change) direct or HSK-E25, Water-Cooled High performance CNC system, based on IPC (Industrial PC) powered by Multi-Core i5 processor, featured by Microsoft Windows 64 Bit operating system, Touch Display, SSD (solid state) hard disk, Multi Language HMI Precision touch probe system available for processing or quality control demands Manual / Automatic, different options depending to the type of milling spindle and application 8 kva / 3 / N / PE 400 V 50 Hz (other specification on request) 7 bar [102 PSI] -5 % to ISO 8573-1 class 2.4.2 at a rate of 100 Nl/min. Approx. 4000 x 4000 x 2850 mm (13,5 x 13,5 x 9,5 ft) 4.000 kg Am Oberen Feld 5 D-32758 Detmold/Germany Phone +49 52 31 / 9663-0 Fax +49 52 31 / 9663-11 sales@andersoneurope.com www.andersoneurope.com Google+: goo.gl/dc1sbw YouTube: goo.gl/wf6zi7 Anderson Group ANDERSON EUROPE GMBH PS1PE GB 09/2017