RK ROSE A Phoenix Mecano Company RK DuoLine 160 Degree of protection IP 40 the new industry benchmark
Greater reliability in automation......thanks to RK DuoLine 160, the new generation of spindles and timing belts RK DuoLine 160 timing belt-unit Place-Tec Loading and unloading, palletising, Pick & Place High repeat accuracy Short cycle times High clock-pulse rates 3 shift operation Extremely reliable Move- Tec Your application takes centre stage. Control-Tec RK DuoLine S 160 spindle unit Numerically controlled traverse functions High positioning accuracy Uniform movement sequences High drive stiffness 3 shift operation Extremely reliable 2 RK DuoLine 160
RK ROSE RK DuoLine 160 3
Key features / technical benefits Tapered lubricating nipple Central lubricating access on the carriage facilitates maintenance Cover strip Degree of protection IP40 Integrated position sensing system High positioning accuracy over the whole of the length of the unit Slot stone strip To hold your load securely Clamping strip Holds the axis securely in position Variable motor connection For metal bellows coupling For elastomer coupling Key features General Efficiency > 85% No-load torque 2.5 Nm Max. usable travel speed regardless of length Central lubricating access on the carriage facilitates maintenance RK DuoLine Z (timing-belt drive) Degree of protection IP20 Flexible positioning of motor thanks to pulley boxes with hollow shafts Repeat accuracy ±0.05 mm RK DuoLine S Protect (spindle drive) Degree of protection IP40 because of steel cover strip and seals Positioning accuracy ±0.04 mm when using an integrated position sensing system Multiple anti-vibration spindle supports RK DuoLine Z protect (timing-belt drive) Degree of protection IP 40 because of steel cover strip and seals Flexible positioning of motor thanks to pulley boxes with hollow shafts Repeat accuracy ±0.05 mm 4 RK DuoLine 160
RK ROSE General information / operating conditions RK DuoLine S RK DuoLine Z Guidance system Ball rail system Installation position any position Max. driving torque 52 Nm 220 Nm Max. speed 2 m/s (regardless of travel) 5 m/s (regardless of travel) Max. acceleration 20 m/s² 50 m/s² Repeat accuracy ±0.04 mm ±0.05 mm Positioning accuracy ±0,05 mm (with integrated position sensing system) Max. no-load torque 0.9 Nm 2.5 Nm Drive Ball-and-screw, Ø32, Pitch 40 mm, on the right GT Belts, Pitch 8 mm, Width 75 mm Active Ø pulley wheel 76.39 mm Pulley wheel circumference 239.86 mm Ambient temperature 0 to 60 C 0 to 60 C Degree of protection IP40 Basic IP20 / Protect IP40 Dynamic load data F M Force [N] Moment [Nm] Load data Fx Fy Fz Mx My Mz Standard guide carriage RK Duoline 160 S 8000 6000 8000 500 600 550 RK Duoline 160 Z 6000 6000 8000 500 600 550 Extended guide carriage RK Duoline 160 S 8000 6000 8000 500 950 900 RK Duoline 160 Z 6000 6000 8000 500 950 900 Geometric moment of inertia z Iy Iz RK DuoLine 160 437.7 cm 4 1455.9 cm 4 y RK DuoLine 160 5
Dimensions / ordering data Order information: Longer travel lengths on request Also available without spindle/timing-belt drive as a torque support RK DuoLine S spindle unit Total length = basic length travel 560* 65 410 65 130 Ø20 h8 160 118 130 3,7 32 Ø75 H7 2,3 tief 64 ±0,2 78 *extended guide table M8-22 tief Basic length Mass [kg] Max. Code No. Type Total length Total length Total length of up to of 1351 mm - travel per 100 mm Basic length from 3351 mm travel 1350 mm 3350 mm TD13A1A1A_2A0 RK DuoLine 160 S Protect 540 602 702 4300 23.26 2.21 TD13A1A1B_2A0 with extended guide carriage 690 752 852 4150 26.59 2.21 [mm] Total length (basic length travel) in mm Integrated position sensing system: 1 = without 2 = with plug-in coupling and 20 m of cable 3 = with 20 m of cable 6 RK DuoLine 160
RK ROSE RK DuoLine Z timing-belt unit Total length = basic length travel 560* 130 410 110 160 109 130 Ø ±0,2 100 Ø 25 H6 M8-28 tief 56 * extended guide carriage 62 Ø 90 H7 3,5 tief [mm] Mass [kg] Code No. Type Basic length Max. travel Basic length per 100 mm travel TD1_A1F1A_1A _ RK DuoLine 160 Z 630 9300 28.08 1.80 TD1_A1F1B_1A _ with extended guide carriage 780 9150 28.16 1.80 Total length = basic length travel in mm Integrated position sensing system: 1 = without 2 = with plug-in coupling and 20 m of cable 3 = with 20 m of cable Version: (cf. Page 4) 1 = Basic 2 = Protect RK DuoLine 160 7
M8 400* 340* 280 220 180 140 100 120 26,1 Fixation Fixation of payload Two slot stone strips have been inserted in the guide carriage on which fittings can be securely attached in a variety of ways *only with version with extended guide carriage Fixation of accessories Profile slots in the guide carriage and guide profiles facilitate fixation See next page for details of clamping strips and slot stones 120 11,5 7 10,2 5,5 73,5 8,5 4,5 20 slot geometry 30 slot geometry 20 120 11,5 7 10,2 10,2 40 slot geometry 8 RK DuoLine 160
RK ROSE Fixation of the linear unit Clamping strips facilitate fixation of the linear unit to the chassis or two units to a crossing table Material: Natural anodised aluminium, Galvanised fixation material Scope of delivery: 2 clamping strips with fixation material L N Fig.1: ground assembly M Fig. 2: crossing units [mm] Code No. Type Fig. L M N RK DuoLine 160 ground assembly 1 91802 RK DuoLine 160 crossing to 160 2 156 M8 120 MultiLine crossing to RK DuoLine 160 2 91800 RK DuoLine 120 crossing to 160 2 156 M8 120 Slot stones Slot stones can be inserted and positioned at the guide profile and guide carriage Material: galvanised steel Slot stone B can be swivelled into the slot Slot stone N can be slid into the slot Slot stone N can be swivelled into the slot View of DuoLine from below [mm] Code No. Type Slot geom. A B C D E M F [N] Slot stone -B- E00017CEH M3 20 Pack of 10 units E00058CEH M4 20 Pack of 10 units Slot stone -N- 4006202 M8 from 30 5 10 13 13 3 M8 4000 4026206 M8 40 8 10 13 15 4 M8 9000 Slot stone -K- 4006211 M5 from 30 21 12 4 7 M5 5000 4006212 M6 from 30 21 12 4 7 M6 5000 4016212 M6 40 21 14 4 7 M6 5000 RK DuoLine 160 9
Drive Drive shaft The DuoLine Z is fitted as standard with a hollow shaft This can be retrofitted with a drive shaft as an optional extra Scope of delivery: Drive shaft with fixation material 58,5 50 For metal bellows coupling Ø30 Ø80 Code No. Type 9720000 Drive shaft for metal bellows coupling Motor adapter kit for RK AC servomotors Servomotors from the RK standard range can be easily connected Scope of delivery: Motor adapter kit, elastomer coupling and fixation material Servomotor Type RK-AC 800 RK-AC 1252/1776/2521 Gear unit Gear unit RK DuoLine S 949340 949341 949342 949343 RK DuoLine Z 949344 949345 B H L Code No. Mounting dimensions L Width B Height H 949340 on request 949341 on request 949342 on request 949343 on request 949344 82 130 130 949345 114 140 140 [mm] Motor adapter kits for every motor or gear unit manufacturer Complete motor adapter kits manufactured to your specifications on request 10 RK DuoLine 160
RK ROSE Synchronising shaft for RK DuoLine Z For torque transmission with parallel linear units Synchronisation of the guide carriages by zero point alignment Scope of delivery: Synchronising shaft with fixation material Total length (clearance between the linear units) Basic length Weight [kg] Code No. Type (minimum length) Basic length per 100 mm travel 92510 Synchronising shaft 220 3.42 0.22 [mm] Total length [mm] RK DuoLine 160 11
Sensor technology Mechanical limit switch External fixation on the guide profile Scope of delivery: limit switch with set of fixing items Voltage max. 230 V AC Max. switching current 4 A Max. starting current 10 A Operating frequency max. 5000 / h Mechanical lifetime 20x106 cycles Axis leverage adjustment locking by 360 Degree of protection IP67 Ambient temperature -30 C to 80 C 16,5 Code No. Type 91910 mechanical limit switch 30 47,7 40 90 12 RK DuoLine 160
RK ROSE External inductive limit switch External fixation on the guide profile Scope of delivery: limit switch with set of fixing items Voltage Max. switching current Operating frequency Mechanical lifetime Operating distance Degree of protection Cable length Ambient temperature 10...30 VDC 100 ma max. 5 khz independent of operating cycles 2 mm IP65 2.5 m -25 C to 70 C 50 Code No. Type 92810 inductive limit switch 6,5 51 14 40 Internal inductive limit switch Proximity switch integrated in the guide profile - no protruding contours Scope of delivery: limit switch with set of fixing items Voltage Max. switching current Operating frequency Mechanical lifetime Operating distance Degree of protection Cable length Ambient temperature 10...30 VDC 100 ma max. 5 khz independent of operating cycles 0.8 mm IP67 3 m -25 C to 70 C 8 Code No. Type 92809 inductive limit switch Contact plate RK DuoLine 160 13
RK RoseKrieger s range of services Our product range LINEAR TECHNOLOGY Manual adjustment units Electric cylinders Lifting columns Linear actuators We can move loads for you of up to 3 t up to 12 m dynamically, reliably and with great precision PROFILE TECHNOLOGY The proven BLOCAN aluminium assembly system Sections from 20 mm to 320 mm for all applications Connection technology with an unsurpassed combination of flexibility and reliability CONNECTING TECHNOLOGY Reliable connections between round and rectangular tubes Connecting elements made of aluminium, steel, stainless steel and plastic Sizes from 12 mm to 80 mm MODULAR TECHNOLOGY Machine frames Workplaces Protective enclosures Multidimensional linear actuator modules Complete drive solutions 14 RK DuoLine 160
RK ROSE What we can do for you Do you need to focus your resources on other tasks and are you looking for a competent partner you can rely on? Working in close collaboration with you, our specialists will develop solutions tailor-made to meet your needs. If you wish, we can also assemble and commission the units on site. Just make a sketch of your requirements Our product specialists will devise a solution for you We can deliver your turnkey solution or assemble and commission it for you on site RK DuoLine 160 15
FAX reply form Yes, I would like to know more about RK linear technology, please: send me the linear components catalogue send me details of your product range in PDF format on a CD-ROM contact me Company: Contact partner: Department: Address: Tel. Fax: E-Mail: RK ROSE Connecting and positioning systems RK RoseKrieger GmbH Postfach 15 64 32375 Minden, Germany Telefon: 49 5 71 93 35-0 Telefax: 49 5 71 93 35-119 E-Mail: info@rk-online.de Internet: www.rk-rose-krieger.com