Operating Instructions VEGAPULS 66 Foundation Fiedbus
Contents Contents 1 About this document 1.1 Function... 5 1.2 Target group... 5 1.3 Symboism used... 5 2 For your safety 2.1 Authorised personne... 6 2.2 Appropriate use.... 6 2.3 Warning about misuse... 6 2.4 CE conformity... 6 2.5 Fufiing NAMUR recommendations... 7 2.6 FCC and IC conformity (ony for USA/Canada). 7 2.7 Safety instructions for Ex areas... 8 2.8 Manufacturer decaration... 8 2.9 Functiona range of approved instruments... 9 2.10 Environmenta instructions... 9 3 Product description 3.1 Configuration.... 11 3.2 Principe of operation.... 12 3.3 Operation... 13 3.4 Storage and transport... 14 4 Mounting 4.1 Genera instructions.... 15 4.2 Mounting instructions.... 16 5 Connecting to votage suppy 5.1 Preparing the connection... 23 5.2 Connection steps, instrument housing.... 24 5.3 Wiring pan, singe chamber housing.... 25 5.4 Wiring pan, doube chamber housing... 27 5.5 Wiring pan, doube chamber housing Exd.... 29 5.6 Wiring pan, version IP 66/IP 68, 1 bar... 31 5.7 Switch-on phase... 31 6 Setup with the indicating and adjustment modue PLICSCOM 6.1 Short description... 32 6.2 Insert the indicating and adjustment modue... 32 6.3 Adjustment system... 34 6.4 Setup procedure... 35 6.5 Menu schematic... 41 2 VEGAPULS 66 - Foundation Fiedbus
Contents 6.6 Saving the parameter adjustment data... 43 7 Setup with PACTware and other adjustment programs 7.1 Connecting the PC... 44 7.2 Parameter adjustment with PACTware.... 44 7.3 Parameter adjustment with AMS... 45 7.4 Saving the parameter adjustment data... 45 8 Maintenance and faut rectification 8.1 Maintenance... 46 8.2 Remove interferences... 46 8.3 Exchange of the eectronics modue... 48 8.4 Instrument repair... 48 9 Dismounting 9.1 Dismounting steps... 50 9.2 Disposa... 50 10 Suppement 10.1 Technica data.... 51 10.2 Foundation Fiedbus... 58 10.3 Dimensions... 63 10.4 Industria property rights.... 67 10.5 Trademark... 67 VEGAPULS 66 - Foundation Fiedbus 3
Contents Suppementary operating instructions manuas Information: VEGAPULS 66 is avaiabe in many versions and is therefore suppied according to customer order. Depending on the seected version, suppementary operating instructions manuas aso come with the deivery. You wi find the suppementary operating instructions manuas in chapter "Product description". Operating instructions manuas for accessories and repacement parts Tip: To ensure reiabe setup and operation of your VEGAPULS 66, we offer accessories and repacement parts. The associated documents are: Operating instructions manua "Externa indicating and adjustment unit VEGADIS 61" Operating instructions manua "Osciator VEGAPULS series 60" Suppementary instructions manua "Fanges according to DIN-EN-ASME-JIS" 4 VEGAPULS 66 - Foundation Fiedbus
About this document 1 About this document 1.1 Function This operating instructions manua has a the information you need for quick setup and safe operation. Pease read this manua before you start setup. 1.2 Target group This operating instructions manua is directed to trained, quaified personne. The contents of this manua shoud be made avaiabe to these personne and put into practice by them. 1.3 Symboism used Information, tip, note This symbo indicates hepfu additiona information. Caution: If this warning is ignored, fauts or mafunctions can resut. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can resut. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can resut. Ex appications This symbo indicates specia instructions for Ex appications. à List The dot set in front indicates a ist with no impied sequence. Action This arrow indicates a singe action. 1 Sequence Numbers set in front indicate successive steps in a procedure. VEGAPULS 66 - Foundation Fiedbus 5
For your safety 2 For your safety 2.1 Authorised personne A operations described in this operating instructions manua must be carried out ony by trained speciaist personne authorised by the operator. For safety and warranty reasons, any interna work on the instruments must be carried out ony by personne authorised by the manufacturer. 2.2 Appropriate use VEGAPULS 66 is a sensor for continuous eve measurement. Detaied information on the appication range of VEGAPULS 66 is avaiabe in chapter "Product description". 2.3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to appication-specific hazards, e.g. vesse overfi or damage to system components through incorrect mounting or adjustment. 2.4 Genera safety instructions VEGAPULS 66 is a high-tech instrument requiring the strict observance of standard reguations and guideines. The emitting frequencies of a radar sensors are in the C or K-band range (depending on the instrument version). The ow transmitting power is far beow the internationay permitted imit vaues, and when the instrument is used correcty, no heathendangering effects are to be expected. There are no restrictions on using the instrument on the outside of metaic, cosed vesses.the user must take note of the safety instructions in this operating instructions manua, the countryspecific instaation standards (e.g. the VDE reguations in Germany) as we as a prevaiing safety reguations and accident prevention rues. 2.5 CE conformity VEGAPULS 66 is in CE conformity with EMVG (89/336/EWG), R & TTE directive (1999/5/EC) and LVD (73/23/EWG). Conformity has been judged according to the foowing standards: EMC: EN 61326: 2004 6 VEGAPULS 66 - Foundation Fiedbus
For your safety - Emission: Cass B - Susceptibiity: Industria areas R & TTE directive: I-ETS 300-440 Expert opinion No. 0043052-01/SEE, Notified Body No. 0499 LVD: EN 61010-1: 2002 2.6 Fufiing NAMUR recommendations With regard to interference resistance and interference emission, VEGAPULS 66 fufis NAMUR recommendation NE 21. VEGAPULS 66 and its indicating and adjustment components fufi NAMUR recommendation NE 53 in respect to compatibiity. VEGA instruments are generay upward and downward compatibe: Sensor software to DTM VEGAPULS 66 HART, PA or FF DTM VEGAPULS 66 for adjustment software PACTware Indicating and adjustment modue for sensor software The parameter adjustment of the basic sensor functions is independent of the software version. The range of avaiabe functions depends on the respective software version of the individua components. The software version of VEGAPULS 66 can be determined as foows: via PACTware on the type abe of the eectronics via the indicating and adjustment modue You can view a software histories on our website www.vega. com. Make use of this advantage and get registered for update information via e-mai. 2.7 FCC and IC conformity (ony for USA/Canada) VEGAPULS 66 is FCC and IC approved: FCC ID: O6QPULS6566 IC: 3892A-PS6566 Modifications not expressy approved by VEGA wi ead to expiry of the operating icence according to FCC. VEGAPULS 66 is in conformity with part 15 of the FCC reguations. Take note of the respective operating reguations: The instrument must not cause any interfering emissions VEGAPULS 66 - Foundation Fiedbus 7
For your safety The instrument must be insensitive to interfering emissions, aso to such that may cause unwanted operating conditions. VEGAPULS 66 was tested and meets the imit vaues for a digita instrument of cass B, according to part 15 of the FCC reguations. The imit vaues are for protection against interfering emissions during operation in industria environment. The instrument can generate, use and emit high frequency energy and can generate interfering emissions if not used as described in the operator's manua. Because interfering emissions have to be reckoned with when the instrument is used in residentia areas, the user must make sure necessary countermeasures are impemented. 2.8 Safety instructions for Ex areas Pease note the Ex-specific safety information for instaation and operation in Ex areas. These safety instructions are part of the operating instructions manua and come with the Exapproved instruments. 2.9 Manufacturer decaration In conformity with DIN EN 60079-14/2004, para. 5.2.3, point c1, VEGAPULS 66 is suitabe for use in zone 2. The operator must use the instrument as it was intended to be used and foow the specifications of the foowing documents: this operating instructions manua this manufacturer decaration (24636) the appicabe instaation reguations Max. increase of the surface temperature during operation: 15 K (individua components in the instrument) With an ambient temperature of 70 C (158 F) on the housing and a process temperature of 70 C (158 F), the max. ambient temperature during operation is 85 C (185 F). Measures to maintain exposion protection during operation: Operate the instrument in the range of the specified eectrica imit vaues. Permissibe suppy votage: see "Technica data" 8 VEGAPULS 66 - Foundation Fiedbus
For your safety Mount and operate the instrument in such a way that no danger of ignition from eectrostatic charges is to be expected. The antenna, the process fitting or the housing (as the case may be depending on instrument version) are made of eectricay non-conductive pastic. Make sure that the sea is mounted correcty between ower part of the housing and cover. Screw the cover on tighty. Make sure there is no exposive atmosphere present if you intend to operate the instrument with opened cover Make sure that the cabe gand is tight and strain-reieved. The outer diameter of the connection cabe must be adapted to the cabe gand. Tighten the pressure screw of the cabe gand carefuy. Cover unused openings for cabe gands tighty Mount the instrument in such a way that the sensor cannot touch the vesse wa or vesse instaations. Keep in mind the infuence of product movement in the vesse. The surface temperature of the housing must not exceed the ignition temperature of the surrounding exposive atmosphere This instrument was assessed by a person who fufis the DIN EN 60079-14 requirements. 2.10 Functiona range of approved instruments Instruments with nationa approvas such as according to FM or CSA are party suppied with a previous hardware or software version. For approva-technica reasons, some functions for these instruments wi be ony avaiabe at a ater date. You wi find corresponding instructions in the description of the individua functions in this operating instructions manua. 2.11 Environmenta instructions Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goa of continuousy improving company environmenta protection. The environment management system is certified according to DIN EN ISO 14001. Pease hep us fufi this obigation by observing the environmenta instructions in this manua: Chapter "Storage and transport" VEGAPULS 66 - Foundation Fiedbus 9
For your safety Chapter "Disposa" 10 VEGAPULS 66 - Foundation Fiedbus
Product description 3 Product description 3.1 Configuration Scope of deivery Components The scope of deivery encompasses: VEGAPULS 66 radar sensor Documentation - this operating instructions manua - Operating instructions manua "Indicating and adjustment modue PLICSCOM" (optiona) - Suppementary instructions manua "Heating for indicating and adjustment modue PLICSCOM" (optiona) - Suppementary instructions manua "Pug connector for continuousy measuring sensors" (optiona) - Ex-specific "Safety instructions" (with Ex-versions) - if necessary, further certificates VEGAPULS 66 consists of the foowing components: Process fitting with antenna system Housing with eectronics, optionay avaiabe with pug connector, optionay avaiabe with connection cabe Housing cover, optionay avaiabe with indicating and adjustment modue PLICSCOM The components are avaiabe in different versions. VEGAPULS 66 - Foundation Fiedbus 11
Product description 1 2 3 Fig. 1: VEGAPULS 66, fange version with pastic housing 1 Housing cover with integrated PLICSCOM (optiona) 2 Housing with eectronics 3 Process fitting with antenna system 3.2 Principe of operation Area of appication VEGAPULS 66 is a radar sensor in C-band (emitting frequency approx. 6 GHz) for continuous eve measurement. A specia version of VEGAPULS 66 is avaiabe for each area of appication. The version with fange and horn antenna is particuary suitabe for measurement of iquids and soids under extremey difficut process conditions such as buidup, condensate and foam generation as we as vigorous product movement. With the version without antenna horn, the antenna system is formed in conjunction with a measuring tube (surge or bypass tube). This version is particuary suitabe for measurement of sovents and iquid gases. For pressures up to 160 bar (2320 psi) and temperatures up to 400 C (752 F), the graphite sea and the ceramic antenna cone are avaiabe. Functiona principe The antenna of the radar sensor emits short radar puses with a duration of approx. 1 ns. These puses are refected by the product and received by the antenna as echoes. The running time of the radar puses from emission to reception is 12 VEGAPULS 66 - Foundation Fiedbus
Product description proportiona to the distance and hence to the eve. The determined eve is converted into an appropriate output signa and outputted as measured vaue. Power suppy and bus communication DD/CFF Power is suppied via the H1 Fiedbus. A two-wire cabe according to Fiedbus specification serves as carrier of both power and digita data signas for mutipe sensors. This cabe can be operated in two versions: via an H1 interface card in the contro system and additiona power suppy via a inking device with HSE (High speed Ethernet) and additiona votage suppy according to IEC 61158-2 The DD (Device Descriptions) and CFF (capabiity fies) necessary for panning and configuration of your FF (Foundation Fiedbus) communication network are avaiabe in the downoad area of the VEGA homepage www.vega.com under "Services - Downoads - Software - Foundation Fiedbus". The appropriate certificates are aso avaiabe there. ACDwith the appropriate fies and certificates can be ordered via e-mai under info@de.vega.com or by phone from one of the VEGA agencies under the order number "DRIVER.S". The backight of the indicating and adjustment modue is powered by the sensor. Requirement is a certain height of the suppy votage. The data for power suppy are stated in chapter "Technica data" in the "Suppement". For instruments with nationa approvas such as e.g. according to FM and CSA, this function ony avaiabe at a ater date. The optiona heating requires its own power suppy. You can find further detais in the suppementary instructions manua "Heating for indicating and adjustment modue". This function is generay not avaiabe for approved instruments. 3.3 Operation VEGAPULS 66 can be adjusted with different adjustment media: with indicating and adjustment modue with the suitabe VEGA DTM in conjunction with an adjustment software according to the FDT/DTM standard, e.g. PACTware and PC VEGAPULS 66 - Foundation Fiedbus 13
Product description a configuration too The entered parameters are generay saved in VEGAPULS 66, optionay aso in the indicating and adjustment modue or in PACTware. 3.4 Storage and transport Packaging Storage and transport temperature Your instrument was protected by packaging during transport. Its capacity to hande norma oads during transport is assured by a test according to DIN EN 24180. The packaging of standard instruments consists of environment-friendy, recycabe cardboard. For specia versions, PE foam or PE foi is aso used. Dispose of the packaging materia via speciaised recycing companies. Storage and transport temperature see "Suppement - Technica data - Ambient conditions" Reative humidity 20 85 % 14 VEGAPULS 66 - Foundation Fiedbus
Mounting 4 Mounting 4.1 Genera instructions Instaation position Moisture Seect an instaation position you can easiy reach for mounting and connecting as we as ater retrofitting of an indicating and adjustment modue. The housing can be rotated by 330 without the use of any toos. You can aso insta the indicating and adjustment modue in four different positions (each dispaced by 90 ). Use the recommended cabes (see chapter "Connecting to power suppy") and tighten the cabe gand. You can give your VEGAPULS 66 additiona protection against moisture penetration by eading the connection cabe downward in front of the cabe entry. Rain and condensation water can thus drain off. This appies mainy to mounting outdoors, in areas where moisture is expected (e.g. by ceaning processes) or on cooed or heated vesses. Fig. 2: Measures against moisture penetration Measuring range The reference pane for the measuring range is the ower edge of the fange or the sea surface of the thread. VEGAPULS 66 - Foundation Fiedbus 15
Mounting 1 2 3 100% 4 0% Fig. 3: Measuring range (operating range), max. measuring distance and reference pane 1 fu 2 empty (max. measuring distance) 3 Measuring range 4 Reference pane Information: If the medium reaches the antenna, buidup can form on it and cause fauty measurements ater on. Materias, wetted parts Make sure that the wetted parts of VEGAPULS 66, especiay the sea and process fitting, are suitabe for the existing process conditions such as pressure, temperature etc. as we as the chemica properties of the medium. You wi find specification in chapter "Technica data" in the "Suppement". Instaation position 4.2 Mounting instructions Mount VEGAPULS 66 at east 500 mm (19.685 in) from the vesse wa. If the sensor is instaed in the center of vesses with dished or round tops, mutipe echoes can arise. These can, however, be suppressed by an appropriate adjustment (see "Setup"). If this distance cannot be maintained, a fase echo storage shoud be carried out during setup. This appies particuary if buidup on the vesse wa is expected. In such case, we recommend repeating the fase echo storage ater on with existing buidup. 16 VEGAPULS 66 - Foundation Fiedbus
Mounting 1 2 > 500 mm Fig. 4: Mounting on round vesse tops 1 Reference pane 2 Vesse center or symmetry axis In vesses with conica bottom it can be advantageous to mount the sensor in the center of the vesse, as measurement is then possibe down to the owest point of the vesse bottom. Fig. 5: Vesse with conica bottom Infowing medium Do not mount the instruments in or above the fiing stream. Make sure that you detect the product surface and not the infowing product. VEGAPULS 66 - Foundation Fiedbus 17
Mounting Fig. 6: Infowing iquid Socket Socket pieces shoud be dimensioned such that the antenna end protrudes at east 10 mm (0.4 in) out of the socket. ca. 10 mm Fig. 7: Recommended socket mounting If the socket height cannot be maintained, an antenna extension wi be necessary. This prevents from fase refections of the socket piece. 18 VEGAPULS 66 - Foundation Fiedbus
Mounting ca. 10 mm Fig. 8: Tube extension Tip: VEGAPULS 66 is optionay aso avaiabe with antenna extension. Hence the antenna ength can be seected such that the antenna end protrudes 10 mm (0.4 in) out of the socket. Sensor orientation In iquids, direct the sensor as perpendicuar as possibe to the product surface to achieve an optimum measurement. Fig. 9: Orientation in iquids Vesse instaations The mounting ocation of the radar sensor shoud be a pace where no other equipment or fixtures cross the path of the microwave signas. Vesse instaations such as, for exampe, adders, imit switches, heating spiras, struts, etc. can cause fase echoes that get superimposed on the usefu echo. Make sure when panning your measuring site that the radar sensor has a "cear view" to the measured product. If there are existing vesse instaations, a fase echo storage shoud be carried out during setup. VEGAPULS 66 - Foundation Fiedbus 19
Mounting If arge vesse instaations such as struts or supports cause fase echoes, these can be attenuated through suppementary measures. Sma, incined sheet meta baffes above the instaations scatter the radar signas and prevent direct interfering refections. Fig. 10: Cover smooth profies with defectors Agitators If there are agitators in the vesse, a fase echo storage shoud be carried out with the agitators in motion. This ensures that the interfering refections from the agitators are saved with the bades in different positions. Foam generation Fig. 11: Agitators Through the action of fiing, stirring and other processes in the vesse, dense foams which consideraby damp the emitted signas may form on the product surface. If foams are causing measurement errors, the biggest possibe radar antenna shoud be used. 20 VEGAPULS 66 - Foundation Fiedbus
Mounting VEGAFLEX sensors with guided microwaves are not infuenced by foam generation and are particuary suitabe for such appications. Measurement in the standpipe (surge or bypass tube) By using a standpipe, the infuence of vesse instaations and turbuence can be excuded. Under these prerequisites, the measurement of products with ow dieectric vaues (from DK vaue 1.6) is possibe. Note: Measurement in a standpipe is not recommended for very adhesive products. Surge or bypass tubes must extend a the way down to the requested min. eve, as measurement is ony possibe within the tube. Surge pipe Make sure you provide the necessary upper vent hoe in the surge pipe. The hoe must be aigned so that it and the poarisation marking on the sensor fange are in the same pane (see iustration: "Pipe antenna system in a tank"). max. 1 2 min. Fig. 12: Pipe antenna system in a tank. The vent hoe in the surge pipe must be in one pane with the poarisation marking on the sensor. 1 Marking of the poarisation direction 2 Vent hode max. ø 5 mm (0.2 in) VEGAPULS 66 - Foundation Fiedbus 21
Mounting If possibe, the diameter of the sensor antenna shoud correspond to the inner diameter of the tube. With VEGAPULS 66 this is approx. 50 mm (1.969 in) depending on the antenna. The sensor can be used with tube diameters between 50 250 mm (1.969 9.843 in). Bypass tube As an aternative to the surge pipe in the vesse, a pipe system can be mounted outside of the vesse as a bypass tube. For setup, seect the function "Bypass tube". Aign the sensor in such a way that the poarisation marking on the sensor fange is in the same pane as the tube hoes or the tube connection openings (see iustration: "VEGAPULS in a bypass tube"). 100% > 500 mm 1 0% Fig. 13: VEGAPULS 66 in a bypass tube. The poarisation marking on the process fitting must be in one pane to the tube hoes or the tube connection openings. 1 Marking of the poarisation direction When the sensor is mounted on a bypass tube, the distance from VEGAPULS 66 to the upper tube connection shoud be approx. 500 mm (19.685 in) or more. In case of extremey rough tube inner was, you shoud use an inserted tube (tube in tube) or a radar sensor with tube antenna. Information: With VEGAPULS 66 in fange version, the poarisation eve is aways in the center between two fange hoes. 22 VEGAPULS 66 - Foundation Fiedbus
Connecting to votage suppy 5 Connecting to votage suppy 5.1 Preparing the connection Note safety instructions Take note of safety instructions for Ex appications Seect power suppy Seecting connection cabe Cabe gand ½ NPT Generay note the foowing safety instructions: Connect ony in the compete absence of ine votage If overvotage surges are expected, overvotage arresters shoud be instaed according to Foundation Fiedbus specification In hazardous areas you shoud take note of the appropriate reguations, conformity and type approva certificates of the sensors and power suppy units. VEGAPULS 66 requires a suppy votage of 9 32 VDC. Power and the digita bus signa are carried on the same twowire connection cabe. Power is suppied via the H1 power suppy. VEGAPULS 66 is connected with screened cabe according to Fiedbus specification. A cabe diameter of 5 9 mm ensures the sea effect of the cabe gand. Make sure that the entire instaation is carried out according to the Fiedbus specification. In particuar, make sure that the termination of the bus is done with appropriate terminating resistors. On VEGAPULS 66 with cabe gand ½ NPT and pastic housing, a meta ½" threaded insert is mouded in the pastic housing. Caution: No grease shoud be used when screwing the NPT cabe gand or stee tube into the threaded insert. Standard grease can contain additives affecting the connection between threaded insert and housing. This wi infuence the stabiity of the connection and the tightness of the housing. Cabe screening and grounding In systems with potentia equaisation, connect the cabe screen directy to ground potentia at the power suppy unit, in the connection box and at the sensor. The screen in the sensor must be connected directy to the interna ground termina. The ground termina outside on the housing must be connected to the potentia equaisation (ow impedance). VEGAPULS 66 - Foundation Fiedbus 23
Connecting to votage suppy In systems without potentia equaisation, connect the cabe screen directy to ground potentia at the power suppy unit and at the sensor. In the connection box or T-distributor, the screen of the short stub to the sensor must not be connected to ground potentia or to another cabe screen. The cabe screens to the power suppy unit and to the next distributor must be connected to each other and aso connected to ground potentia via a ceramic capacitor (e.g. 1 nf, 1500 V). The ow frequency potentia equaisation currents are thus suppressed, but the protective effect against high frequency interference signas remains. The tota capacitance of the cabe and of a capacitors must not exceed 10 nf in Ex appications. Seect connection cabe for Ex appications Take note of the corresponding instaation reguations for Ex appications. In particuar, make sure that no potentia equaisation currents fow over the cabe screen. In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potentia equaisation. 5.2 Connection steps, instrument housing Proceed as foows: 1 Unscrew the housing cover 2 If an indicating and adjustment modue is instaed, remove it by turning it sighty to the eft. 3 Loosen compression nut of the cabe entry 4 Remove approx. 10 cm (4 in) of the cabe mante, strip approx. 1 cm (0.4 in) insuation from the ends of the individua wires 5 Insert the cabe into the sensor through the cabe entry 6 Lift the opening evers of the terminas with a screwdriver (see foowing iustration) 7 Insert the wire ends into the open terminas according to the wiring pan 24 VEGAPULS 66 - Foundation Fiedbus
Connecting to votage suppy Fig. 14: Connection steps 6 and 7 8 Press down the opening evers of the terminas, you wi hear the termina spring cosing 9 Check the hod of the wires in the terminas by ighty puing on them 10 Connect the screen to the interna ground termina and the externa ground termina to potentia equaisation 11 Tighten the compression nut of the cabe entry. The sea ring must competey encirce the cabe 12 Screw the housing cover back on The eectrica connection is finished. 5.3 Wiring pan, singe chamber housing The foowing iustrations appy to the non-ex as we as to the Ex ia version. VEGAPULS 66 - Foundation Fiedbus 25
Connecting to votage suppy Housing overview 4 4 4 1 2 3 Fig. 15: Materia versions, singe chamber housing 1 Pastic 2 Auminium 3 Stainess stee 4 Fiter eement for air pressure compensation of a materia versions. Bind stopper with version IP 66/IP 68, 1 bar for Auminium and stainess stee Eectronics and connection compartment Dispay 5 1 Sim. Bus Typ: I2C 4 1 2 5 6 7 8 2 3 Fig. 16: Eectronics and connection compartment, singe chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Spring-oaded terminas for connection of the externa indication VEGADIS 61 3 Ground termina for connection of the cabe screen 4 Spring-oaded terminas for Foundation Fiedbus connection 5 Simuation switch ("on" =mode for simuation reease) 26 VEGAPULS 66 - Foundation Fiedbus
Connecting to votage suppy Wiring pan Dispay I2C 1 2 5 6 7 8 1 Fig. 17: Wiring pan, singe chamber housing 1 Power suppy/signa output 5.4 Wiring pan, doube chamber housing The foowing iustrations appy to the non-ex as we as to the Ex ia version. Housing overview 1 2 3 4 5 Fig. 18: Doube chamber housing 1 Housing cover, connection compartment 2 Bind stopper or pug M12x1 for VEGADIS 61 (option) 3 Housing cover, eectronics compartment 4 Fiter eement for pressure compensation or bind stopper with version IP 66/ IP 68, 1 bar 1) 5 Cabe entry or pug 1) 1) Version IP 66/IP 68, 1 bar not with four-wire instruments VEGAPULS 66 - Foundation Fiedbus 27
Connecting to votage suppy Eectronics compartment 1 Sim. Bus Typ: Dispay I2C 2 1 2 5 6 7 8 3 Fig. 19: Eectronics compartment, doube chamber housing 1 Simuation switch ("on" =mode for simuation reease) 2 Connection for VEGACONNECT (I²C interface) 3 Interna connection cabe to the connection compartment Connection compartment Dispay 1 3 1 2 I²C 2 Fig. 20: Connection compartment, doube chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Ground termina for connection of the cabe screen 3 Spring-oaded terminas for votage suppy 28 VEGAPULS 66 - Foundation Fiedbus
Connecting to votage suppy Wiring pan I2C 1 2 1 Fig. 21: Wiring pan, doube chamber housing 1 Power suppy/signa output 5.5 Wiring pan, doube chamber housing Exd Information: Instruments in Exd version with hardware revision - 01 or higher as we as with nationa approvas such as e.g. according to FM or CSA at a ater date. Housing overview 1 2 3 4 5 Fig. 22: Doube chamber housing 1 Housing cover, connection compartment 2 Bind stopper or pug M12x1 for VEGADIS 61 (option) 3 Housing cover, eectronics compartment 4 Fiter eement for pressure compensation or bind stopper with version IP 66/ IP 68, 1 bar 2) 5 Cabe entry or pug 2) 2) Version IP 66/IP 68, 1 bar not with four-wire instruments VEGAPULS 66 - Foundation Fiedbus 29
Connecting to votage suppy Eectronics compartment 1 Sim. Bus Typ: Dispay I2C 2 1 2 5 6 7 8 3 Fig. 23: Eectronics compartment, doube chamber housing 1 Simuation switch ("on" =mode for simuation reease) 2 Connection for VEGACONNECT (I²C interface) 3 Interna connection cabe to the connection compartment Connection compartment 1 1 2 2 Fig. 24: Connection compartment, doube chamber housing Exd 1 Spring-oaded terminas for power suppy and cabe screen 2 Ground termina for connection of the cabe screen 30 VEGAPULS 66 - Foundation Fiedbus
Connecting to votage suppy Wiring pan 1 2 1 Fig. 25: Wiring pan, doube chamber housing Exd 1 Power suppy/signa output 5.6 Wiring pan, version IP 66/IP 68, 1 bar Wire assignment, connection cabe + - 1 2 Fig. 26: Wire assignment, connection cabe 1 brown (+) and bue (-) to power suppy or to the processing system 2 Screen 5.7 Switch-on phase Switch-on phase After VEGAPULS 66 is connected to votage suppy or after votage recurrence, the instrument carries out a sef-check for approx. 30 seconds. The foowing steps are carried out: Interna check of the eectronics Indication of the instrument type, the firmware as we as the sensor TAGs (sensor designation) Status byte goes briefy to faut vaue Then the current measured vaue wi be dispayed and the corresponding digita output signa wi be outputted to the cabe. 3) 3) 3) The vaues correspond to the actua measured eve as we as to the settings aready carried out, e.g. defaut setting. VEGAPULS 66 - Foundation Fiedbus 31
Setup with the indicating and adjustment modue PLICSCOM 6 Setup with the indicating and adjustment modue PLICSCOM 6.1 Short description Function/Configuration The indicating and adjustment modue is used for measured vaue dispay, adjustment and diagnosis. It can be mounted in the foowing housing versions and instruments: A sensors of the pics instrument famiy, in the singe as we as in the doube chamber housing (optionay in the eectronics or connection compartment) Externa indicating and adjustment unit VEGADIS 61 From a hardware revision - 01 or higher of PLICSCOM as we as a hardware revision - 01, 03 or higher of the corresponding sensor, an integrated backight can be switched via the adjustment menu. The hardware revision is stated on the type abe of the PLICSCOM or the sensor eectronics. Information: This function is for instruments with StEx, WHG or ship approva as we as country-specific approvas such as those according to FM or CSA, avaiabe at a ater date. Note: You wi find detaied information on the adjustment in the operating instructions manua of the "Indicating and adjustment modue". Mounting/dismounting the indicating and adjustment modue 6.2 Insert the indicating and adjustment modue The indicating and adjustment modue can be inserted into the sensor and removed again at any time. It is not necessary to interrupt the power suppy. Proceed as foows: 1 Unscrew the housing cover 2 Pace the indicating and adjustment modue in the desired position on the eectronics (you can choose any one of four different positions - each dispaced by 90 ) 3 Press the indicating and adjustment modue onto the eectronics and turn it to the right unti it snaps in. 32 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM 4 Screw housing cover with inspection window tighty back on Remova is carried out in reverse order. The indicating/adjustment modue is powered by the sensor, an additiona connection is not necessary. Fig. 27: Instaation of the indicating and adjustment modue Note: If you intend to retrofit VEGAPULS 66 with an indicating and adjustment modue for continuous measured vaue indication, a higher cover with an inspection gass is required. VEGAPULS 66 - Foundation Fiedbus 33
Setup with the indicating and adjustment modue PLICSCOM 6.3 Adjustment system 1 2 1.1 3 Key functions Adjustment system Fig. 28: Indicating and adjustment eements 1 LC dispay 2 Indication of the menu item number 3 Adjustment keys [OK] key: - move to the menu overview - confirm seected menu - edit parameter - save vaue [->] key to seect: - menu change - ist entry - Seect editing position [+] key: - Change vaue of a parameter [ESC] key: - interrupt input - jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment modue. The LC dispay indicates the individua menu items. The functions of the individua keys are shown in the above iustration. Approx. 10 minutes after the ast pressing of a key, an automatic reset to measured vaue indication is triggered. Any vaues not confirmed with [OK] wi not be saved. 34 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM 6.4 Setup procedure Parameter adjustment As VEGAPULS 66 is a distance measuring instrument, the distance from the sensor to the product surface is measured. To have the rea product eve dispayed, an aocation of the measured distance to the percentage height must be made. To carry out this adjustment, the distance is entered with fu and empty vesse. If these vaues are not known, an adjustment with the distance vaues, e.g. 10 % and 90 % is aso possibe. Starting point for these distance specifications is aways the sea surface of the thread or fange. With these settings, the rea eve is cacuated. Furthermore the operating range of the sensor is imited from maximum to the required range. The rea product eve during this adjustment is not important, because the min./max. adjustment is aways carried out without changing the product eve. These settings can be made ahead of time without the instrument having to be instaed. Caution: If there is a separation of iquids with different dieectric vaues in the vesse, e.g. by condensation, VEGAPULS 66 can detect under certain circumstances ony the medium with the higher dieectric vaue. Keep in mind that interfaces can cause fauty measurements. If you want to measure the tota height of both iquids reiaby, pease contact our service department or use an instrument speciay designed for interface measurement. In the main menu item "Basic adjustment", the individua submenu items shoud be seected one after the other and provided with the correct parameter vaues. Start your parameter adjustment with the foowing menu items of the basic adjustment: Carrying out min. adjustment Proceed as foows: 1 Move from the measured vaue dispay to the main menu by pushing [OK]. Basic adjustment Indication Diagnostics Service Info VEGAPULS 66 - Foundation Fiedbus 35
Setup with the indicating and adjustment modue PLICSCOM 2 Seect the menu item "Basic adjustment" with [->] and confirm with [OK]. Now the menu item "Min. adjustment" is dispayed. Min. adjustment 0.00 % = 5,000 m(d) 4,000 m(d) Carrying out max. adjustment 3 Prepare the % vaue for editing with [OK] and set the cursor to the requested position with [->]. Set the requested percentage vaue with [+] and save with [OK]. The cursor jumps now to the distance vaue. 4 Enter the appropriate distance vaue in m (corresponding to the percentage vaue) for the empty vesse (e.g. distance from the sensor to the vesse bottom). 5 Save the settings with [OK] and move to "Max. adjustment" with [->]. Proceed as foows: Min. adjustment 100.00 % = 1,000 m(d) 2,000 m(d) Medium seection 1 Prepare the % vaue for editing with [OK] and set the cursor to the requested position with [->]. Set the requested percentage vaue with [+] and save with [OK]. The cursor jumps now to the distance vaue. 2 Enter the appropriate distance vaue in m (corresponding to the percentage vaue) for the fu vesse. Keep in mind that the max. eve must ie beow the dead band. 3 Save the settings with [OK] and move to "Medium seection" with [->]. Each product has different refective properties. In soids, these are dust generation, materia cones and additiona echoes caused by the vesse wa. Due to the medium seection, the sensor is adapted in an optimum way to the product and the accuracy, particuary for products with bad refective properties, is increased consideraby. 36 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM Medium Soid With soids, you can aso choose between "Powder/Dust", "Granuar/Peets" or "Baast/Pebbes". In iquids, fuctuating surfaces and foam generation are further interfering factors. To adapt the sensor to the different conditions, a genera seection is made in this menu item, i.e. "Soid" or "Liquid". Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Vesse form Apart from the medium, the vesse shape can aso infuence the measurement. To adapt the sensor to these measuring conditions, this menu item offers different options depending on whether iquid or soid is seected. With "Soid" these are "Sio" or "Bunker", with "Liquid", "Storage tank", "Stiing tube", "Open vesse" or "Stirred vesse". Vesse form Sio Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Linearisation curve A inearization is necessary for a vesses in which the vesse voume does not increase ineary with the eve - e.g. with a cyindrica or spherica tank - and the indication or output of the voume is required. Corresponding inearization curves are preprogrammed for these vesses. They represent the correation between the eve percentage and vesse voume. By activating the appropriate curve, the voume percentage of the vesse is dispayed correcty. If the voume shoud not be dispayed in percent but e.g. in or kg, a scaing can be aso set in the menu item "Dispay". Linearisation curve inear VEGAPULS 66 - Foundation Fiedbus 37
Setup with the indicating and adjustment modue PLICSCOM Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Gating out of fase signas High sockets or vesse instaations, such as e.g. struts or agitators as we as buidup and wed joints on the vesse was cause interfering refections which can impair the measurement. A fase echo storage detects and marks these fase echoes, so that they are no onger taken into account for the eve measurement. A fase echo memory shoud be created with empty vesse so that a potentia interfering refections wi be detected. Gating out of fase signas Change now? Proceed as foows: 1 Move from the measured vaue dispay to the main menu by pushing [OK]. 2 Seect the menu item "Service" with [->] and confirm with [OK]. Now the menu item "Fase signa suppression" is dispayed. 3 Confirm "Fase signa suppression - Change now" with [OK] and seect in the beow menu "Create new". Enter the actua distance from the sensor to the product surface. A fase signas in this area are detected by the sensor and saved after confirming with [OK]. Note: Check the distance to the product surface, because if an incorrect (too arge) vaue is entered, the existing eve wi be saved as fase signa. The fiing eve woud then no onger be detectabe in this area. Extended setting/quick eve change The menu item "Extended setting" offers the possibiity to optimise VEGAPULS 66 for appications in which the eve changes very quicky. For this reason, seect the function "Quick eve change >1m/min.". Extended setting None 38 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM Note: Because the average vaue generation of the signa processing is ceary reduced with the function "Quick eve change >1m/min.", fase refections caused by agitators or vesse instaations can cause measured vaue fuctuations. A fase echo storage is recommended. Copy sensor data This function enabes reading out parameter adjustment data as we as writing parameter adjustment data into the sensor via the indicating and adjustment modue. A description of the function is avaiabe in the operating instructions manua "Indicating and adjustment modue". The foowing data are read out or written with this function: Measured vaue presentation Adjustment Medium Standpipe inner diameter 4) Vesse form Damping Linearisation curve Sensor-TAG Dispayed vaue Unit of measurement Language The foowing safety-reevant data are not read out or written: PIN Copy sensor data Copy sensor data? Reset Basic adjustment If the "Reset" is carried out, the sensor resets the vaues of the foowing functions to the reset vaues (see chart): 5) Function Reset vaue Min. adjustment Min. adjustment 4) 4) With standpipe versions. 5) 5) Sensor-specific basic adjustment. 0 m(d) 30 m(d) (VEGAPULS 61, 63, 65) 35 m(d) (VEGAPULS 62, 66) 70 m(d) (VEGAPULS 68) VEGAPULS 66 - Foundation Fiedbus 39
Setup with the indicating and adjustment modue PLICSCOM Medium Vesse form Damping Linearization Sensor-TAG Dispayed vaue Extended settings Unit of measurement Liquid not known 0 s inear Sensor AI-Out Keine m(d) The vaues of the foowing functions are not reset to the reset vaues (see chart) with "Reset": Function Language Reset vaue no reset Factory setting Like basic setting, in addition specia parameters are reset to defaut vaues. 6) Pointer The min. and max. distance vaues are reset to the actua vaue. Optiona settings Additiona adjustment and diagnosis options such as e.g. scaing, simuation or trend curve presentation are shown in the foowing menu schematic. You wi find a detaied description of these menu items in the operating instructions manua "Indicating and adjustment modue". 6) 6) Specia parameters are parameters which are set customer-specificay on the service eve with the adjustment software PACTware. 40 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM 6.5 Menu schematic Information: Depending on the version and appication, the highighted menu windows are not aways avaiabe. Basic adjustment Basic adjustment Indication Diagnostics Service Info 1 Min. adjustment 0.00 % = 10,000 m(d) 8,000 m(d) 1.1 Min. adjustment 100.00 % = 1,000 m(d) 2.000 m(d) 1.2 Medium not known 1.3 Vesse form not known 1.4 Damping 1.5 Linearisation curve 1.6 0 s inear Indication Basic adjustment Indication Diagnostics Service Info 2 Dispayed vaue 2.1 Lighting 2.4 AI-Out Ausgeschatet Diagnostics Basic adjustment Indication Diagnostics Service Info 3 VEGAPULS 66 - Foundation Fiedbus 41
Setup with the indicating and adjustment modue PLICSCOM Pointer Distance min.: 0.234 m(d) Distance max.: 5.385 m(d) 3.1 Meas. reiabiity 8 db Sensor status OK 3.2 Curve seection Echo curve 3.3 Echo curve Presentation of the echo curve 3.4 Service Basic adjustment Indication Diagnostics Service Info 4 Gating out of fase signas 4.1 Extended setting 4.2 Simuation 4.4 Reset 4.4 None Start simuation? Reset now? Change now? Unit of measurement 4.7 Language 4.8 Copy sensor data 4.7 PIN 4.8 m(d) seect? Deutsch Copy sensor data? Enabe? Info Basic adjustment Indication Diagnostics Service Info 5 Device ID 5.1 < max. 32 characters > Sensor-TAG (PD_TAG) < max. 32 characters > Sensor type VEGAPULS 6x Seria number 12345678 5.2 Date of manufacture 15. Dec. 2006 Software version 3.32 5.2 Last change using PC 15. Dec. 2006 5.3 Sensor characteristics 5.5 Dispay now? 42 VEGAPULS 66 - Foundation Fiedbus
Setup with the indicating and adjustment modue PLICSCOM 6.6 Saving the parameter adjustment data It is recommended noting the adjusted data, e.g. in this operating instructions manua and archive them afterwards. They are hence avaiabe for mutipe use or service purposes. If VEGAPULS 66 is equipped with an indicating and adjustment modue, the most important data can be read out of the sensor into indicating and adjustment modue. The procedure is described in the operating instructions manua "Indicating and adjustment modue" in the menu item "Copy sensor data". The data remain there permanenty even if the sensor power suppy fais. If it is necessary to exchange VEGAPULS 66, the indicating and adjustment modue is inserted into the repacement instrument and the data are written into the sensor under the menu item "Copy sensor data". VEGAPULS 66 - Foundation Fiedbus 43
Setup with PACTware and other adjustment programs Connecting the PC directy to the sensor 7 Setup with PACTware and other adjustment programs 7.1 Connecting the PC VEGACONNECT 3 PACTware TM/ 3 >PA< 1 = 2 ~ Power suppy Fig. 29: Connection directy to the sensor 1 RS232 connection 2 VEGAPULS 66 3 I²C adapter cabe for VEGACONNECT 3 Necessary components: VEGAPULS 66 PC with PACTware and suitabe VEGA DTM VEGACONNECT 3 with I²C adapter cabe (artice no. 2.27323) Power suppy unit 7.2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manua "DTM Coection/PACTware " attached to each CD and which can aso be downoaded from our homepage. A detaied description is avaiabe in the onine hep of PACTware and the VEGA DTMs. Note: Keep in mind that for setup of VEGAPULS 66, DTM-Coection 06/2003 or a newer version must be used. 44 VEGAPULS 66 - Foundation Fiedbus
Setup with PACTware and other adjustment programs A currenty avaiabe VEGA DTMs are provided in the DTM Coection on CD and can be obtained from the responsibe VEGA agency for a token fee. This CD incudes aso the up-todate PACTware version. The basic version of this DTM Coection inc. PACTware is aso avaiabe as a free-ofcharge downoad from the Internet. Go via www.vega.com and "Downoads" to the item "Software". 7.3 Parameter adjustment with AMS For VEGA sensors, instrument descriptions for the adjustment program AMS are avaiabe as DD. The instrument descriptions are aready impemented in the current version of AMS. For oder versions of AMS, a free-of-charge downoad is avaiabe via Internet. Go via www.vega.com and "Downoads" to the item "Software". 7.4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data. They are hence avaiabe for mutipe use or service purposes. The VEGA DTM Coection and PACTware in the icensed, professiona version provide suitabe toos for systematic project documentation and storage. VEGAPULS 66 - Foundation Fiedbus 45
Maintenance and faut rectification 8 Maintenance and faut rectification 8.1 Maintenance When used as directed in norma operation, VEGAPULS 66 is competey maintenance free. 8.2 Remove interferences Causes of mafunction Faut rectification 24 hour service hotine Checking Foundation Fiedbus VEGAPULS 66 offers maximum reiabiity. Nevertheess fauts can occur during operation. These may be caused by the foowing, e.g.: Sensor Process Suppy Signa processing The first measures to be taken are to check the output signas as we as to evauate the error messages via the indicating and adjustment modue. The procedure is described beow. Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitabe DTM. In many cases, the causes can be determined in this way and fauts can be rectified. However, shoud this measures not be successfu, ca the VEGA service hotine in urgent cases under the phone no. +49 1805 858550. The hotine is avaiabe to you 7 days a week round-the-cock. Since we offer this service word-wide, the support is ony avaiabe in the Engish anguage. The service is free of charge, ony the standard teephone costs wi be charged.? When an additiona instrument is connected, the H1 segment fais. Max. suppy current of the segment couper exceeded à Measure the current consumption, reduce size of segment? Measured vaue on the indicating and adjustment modue does not correspond to the vaue in the PLC The menu item "Dispay - Dispay vaue" is not set to "AI-Out" à Check vaues and correct, if necessary 46 VEGAPULS 66 - Foundation Fiedbus
Maintenance and faut rectification? Instrument does not appear during connection setup Incorrect termination à Check termination at the beginning and end points of the bus and terminate, if necessary, according to the specification Instrument not connected to the segment à Check and correct In Ex appications, the reguations for the wiring of intrinsicay safe circuits must be observed. Faut messages via the indicating/adjustment modue? E013 no measured vaue avaiabe à sensor in boot phase à sensor does not find an echo, e.g. because of fauty instaation or incorrect parameter adjustment? E017 Adjustment span too sma à Carry out a fresh adjustment and increase the distance between min. and max. adjustment? E036 no operabe sensor software à Carry out a software update or send the instrument for repair? E041, E042, E043 Hardware error, eectronics defective à Exchange instrument or return instrument for repair? E113 Communication confict à Exchange instrument or return instrument for repair VEGAPULS 66 - Foundation Fiedbus 47