DBW Presentation
ABOUT ROYAL SPIRIT A global family of experts in fashion and supply chain management Royal Spirit Group, headquartered in Hong Kong, is a group of market-leading companies that are specialists in the design, production and exportation of fashion apparel and accessories for major labels worldwide. The combination of wholly owned manufacturing facilities as well as strategic partnerships across Asia allows the group to deliver a broad range of exclusive merchandise at reasonable price points. Royal Spirit Group is A group with over 30 years experience A global workforce that is 2,200 employees strong Producing luxury fashion pieces for premium and contemporary brands As well as quality products for commercial and discount markets Seeing businesses in Asia, Europe, and the Americas
ABOUT DBW DBW is Royal Spirit s newly launched state-of-the-art manufacturing complex that focuses on producing a broad range of fashion items comprising both knit and woven garments. Situated in Ho Chi Minh, Vietnam, the 5-storey, 18,000 square meter DBW opened in 2016. The meticulously designed and constructed facility earned Platinum status under both the U.S. Green Building Council (LEED) and the Vietnamese LOTUS accreditation system, making it Vietnam s very first LEED accredited plant. DBW s production lines see the incorporation of world-class machinery such as the Framis Italia No So thread-free sewing machines in tandem with Lean Single Flow short lines. The premises is also fitted with premium equipment from Stoll, Bullmer, and Düerkopp Adler. It is the first factory in Vietnam to be built to such progressive standards, further proving Royal Spirit s trailblazer status in setting industry standards in sustainability and eco-friendliness Click to play video
LOCATION FACTORY ADDRESS : Long Hậu, Cần Giuộc, Long An, Vietnam From Airport: 23km From Tan Cang Hiep Phuoc Port: 3km From SPCT Port: 3km From Cat Lai Port: 25km From Phu My Hung Urban Center: 12km From Saigon Centre: 19km Take around 1hour to go to Ho Chi Minh down town
STATE OF THE ART MAUNFACTURING COMPLEX 5-storey 18,000 square meter Solar energy Rainwater harvesting Rooftop garden State of the art safe technology
SUSTAINABILITY: ENERGY LED lighting and renewables are fitted throughout DBW 30% of energy use is supplied by renewables 50% lighting energy reduction is achieved from using LED 44% of overall energy savings due to a mix of building envelope improvement
SUSTAINABILITY: RAIN HARVESTING 40% of water reduction for fixtures 12% recycled water for fixtures 100% recycled water for landscaping 60% of water reduction for process laundry use
SUSTAINABILITY: MATERIALS 42% of all materials are made of recycled content 29% of materials are regionally sourced 76% of non-polluting building materials are used in the construction of the factory Recycling facilities on premises
ROOFTOP GARDEN Beautiful rooftop garden located conveniently beside the employee canteen, where vegetables and fruit are grow for healthy highlights of the daily menus
SAFE WORK ENVIRONMENT The building is designed to be fully disable-accessed in order to support equal opportunities.
FULLY-VENTILATED FACTORY & OFFICE Building complies with international ventilation requirements. The majority of the workspace is naturally lit.
STAFF COMMUNAL AREAS Fully-equipped with parking areas, personal lockers for all staff members and nurse rooms.
STATE-OF-THE-ART MACHINERY 3 Bullmer Auto-Spreading Machines 2 Bullmer Auto-Cutting Machines Over 260 Durkopp Adler Sewing Machines 14 Durkopp Adler Welt Pocket & Auto Eye Machines
STATE-OF-THE-ART MACHINERY 4 Framis Italia NoSo Thread-Free Sewing Machines Gerber CAD Machines
KNITTING LINES: 66 STOLL MACHINES 4 8 10 2.5 5 7 28 8 8 14 16 18
KNITTING LINES: 106 COMPLETT LINKING MACHINES 6 4 7 16 12 9 10 12 10 12 14 16 24 10 6 18 20 22
WOVEN LINES Equipped with the Durkopp Adler, Pfaff and Busche machines Veit pressing machines Bullmer automatic cutting machine Availability to cope with all complexities encountered in the high end fashion segment.
MENTASTI MACHINES 4 Dryers 3 Washing Machines
FABRIC SPECIALITY Cashmere Merino Wool Silk Cotton Viscose
PRODUCT SPECIALITY: KNIT Tees Athleisure Tracksuits Polos
PRODUCT SPECIALITY: WOVEN Men s & Women s Shirts Skirts & Dresses Trousers Semi-Structured Jackets
PRODUCTS ROYAL SPIRIT 2/30NM 70% Wool 30% Nylon 1200/1x2 100% Dull Rayon 2/26NM 100% Cashmere 2/26NM 70% Superfine Basolan Merino Wool 30% Cashmere 2/56 NM 100% Merino Wool
PRODUCTS ROYAL SPIRIT 2/60NM 60%Long-Stapled Cotton 20% Viscose 15% Nylon 5% Cashmere 2/26NM 70% Superfine Basolan Merino Wool 30% Cashmere 1/8NM 53% Polyamide Fiber 26% Linen 21% Cotton 2/60NM 100% Wool
PRODUCTS CARLISLE 68% Polyester 29% Viscose 3% Elastane 69% Viscose 16% Virgin Wool 13% Wool 2% Elastane 57% Cotton 43% Wool 100% Cotton
PRODUCTS ETCETREA 47% Polyester 47% Viscose 6% Elastane 45% Viscose, 25% Cotton, 25% Nylon, 5% Cashmere 95% Cotton 5% Elastane 55% Polyester 29% Viscose 12% Cotton 4% Elastane
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