ICSM AMT Center at Tongji University Shanghai SMART Manufacturing Technologies - A Chinese Approach to Sustainable Manufacturing- Dr. Ö.S. Ganiyusufoglu -. 葛兴福 Consultant to Chairman of Shenyang Machine Tool (Group) Co., Ltd. Shanghai 23. October 2015
SHENYANG MACHINE TOOL GROUP Established: 1949 Factory area : 1,1 Mio sqm = 110 Hektar 20.200 Employees / In Shenyang: 14.000 Capacity: 96.000 machines 2011, 31.000 of them CNC machines 100 % State owned
Factory in Xihe Shenyang Machine Tool Co., Ltd. 3
Group Companies Shenyang Machine Tool Group (SYMG) Shenyang Kunming Germany
Chairman SYMG : Guan Xiyou
Products Lathes Machining Centers Boring & Milling 5-axis CNC Automotive Heavy Duty
Industries 通用机械 General machinery Energie-Industrie: 能源 10% Energy 中国增长的工业需要中国制造的高科技机床 The growing Industries in China need high tech tool machines made in China 教育 交通运输 汽车 电子 Ausbildung: Education 10 % Transportation Automotive Andere: Electronics 9 % 7
Actual Positioning of SYMG 8 8
Future Challenge and Strategy SYMG 9 9
Major Developments in the History of Machine Tools Productivity Efficiency Flexibility HPC Automation Turn-Mill 5 Axis Hybrid-Sytems Turn/Mill/ Grind/Laser Epoche making developments stagnating HSC Flexible Autom. Technological Innovations Dialog Programm. Automation CNC NC 1950 1960 1970 1980 1990 2000 2010 10 2015 10
Actual Focus of Machine Tools Energy Efficiency Resource Efficiency Environment friendly e- Innovations Ecological Innovations 2015 11 11
Actual Focus of Machine Tools High end Low end 12 12
Future Economy OECD 2012: Forecasted Global GDP Distribution 7% 11% 17% 11% 18% 35 28% % 28% 58 % 18% 12% 12% 17% 15% 14% 7% 12% 9% 4% 3% 23% 18% 16% India China Other Non- OECD Other OECD EU Japan 2011 2030 2060 USA Germany s share will shrink from 4.8% in 2011 to 2.0% in 2060
7.2 Billion People Global Population DEVELOPED High End 1.3 How & When? Machine Tool Market 5.9 DEVELOPING
Future Challenges This market is clearly the future however, every market has its own characteristics. History Culture Climate Population Size of Country Political system Education system 5.9 DEVELOPING Alphabet Anatomy Family Life Eating habits Communication Behavior Pattern Procedural Method
The Vision New Product Patterns New Production Models New Business Models Win-Win Cooperation Strategic Innovations 16
Global Product Focus in Future Technical level High end High Complexity Future Market S M A R T Simple Maintenance friendly Affordable Reliable Timely to market and profit Low end Simple Structure Quantity 17 17
SCHIESS experience for SYMG products Design Prototype O-Series Series
Future Production Strategy SYMG Group Top-end Products Smart XYZ Smart SYMG Powertrain Parts manufacturing Top-end parts Smart parts Manufacturing Germany Top-end parts Smart parts Top-end parts Smart parts Top-end parts Manufacturing China Smart parts Final assembly Customizing Global Markets Chinese Markets 19 19
Going Global Strategy 20
Target Positioning of SYMG Today Target for Tomorrow SYMGs future market SYMGs market 21 21
Future Challenges Target for Tomorrow Trend of Tomorrow SYMGs future market New product patterns New production models New busienss models Win-win Cooperations Strategic Innovations 22 22
Product mix SYMG Shenyang Classics SMART Products SCHIESS Premium 23 23
The Key The key for future global improvements and success will be: Co - Operations Co - Operations International Intercontinental Intercultural Interdisciplinary
i5 - Industrie - Information - Internet - Intelligent - Integration
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工业 4.0 是我们研发活动的焦点之一 Industry 4.0 is one focus of our development activities 通过互联网实现对工业信息的智能集成 Realizing Intelligent Integration of Industrial Information through the Internet 机床状态 Machine status + 机床装备智能化的 i5 系统和传感器 Machine equipped with Smart i5 control and sensors isesol 沈阳机床 客户 Customer 产能转换 Capacity switch 机器使用情况的信息 Information about usage of machine 服务 : 维修保养, 刀具, 编程等 Services: Maintainance, tooling, programs etc. 根据客户需求改进机床 Improving of machines to customers needs 其他客户 Other Customers 29
GOING GLOBAL Forschung & Entwicklung Marketing Finanzierung Vertrieb & Service Management Unterstützung SMTCL CY KM SCHIESS SCHIESS TECH Ausbildung i5 Technologie
Our path to GLOBAL PLAYER 31 31