Quick Start Guide Class visible laser displacement sens with both analog and discrete (switched) outputs This guide is designed to help you set up and install the L-GAGE LE Laser Gauging Sens. F complete infmation on programming, perfmance, troubleshooting, dimensions, and accessies, please refer to the Instruction Manual at www.bannerengineering.com. Search f p/n 175094 to view the manual. Use of this document assumes familiarity with pertinent industry standards and practices. WARNING: Not To Be Used f Personnel Protection Never use this device as a sensing device f personnel protection. Doing so could lead to serious injury death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sens failure malfunction can cause either an energized de-energized sens output condition. Features and Indicats Analog Output LED Indicat Power LED Indicat Discrete Output LED Indicat Push Buttons Display Figure 1. LE Sens Features Three LED indicats provide ongoing indication of the sensing status. Analog Output LED Indicat Solid Amber = Displayed distance is within the taught analog output window Off = Displayed distance is outside the taught analog output window Power LED Indicat Solid Green = Nmal operation, power On and laser On Flashing Green (1 Hz) = Power On and laser Off (laser enable mode) Discrete Output LED Indicat Solid Amber = Discrete Output is On Off = Discrete Output is Off Laser Description and Safety Infmation F Safe Laser Use - Class Lasers Do not stare at the laser. Do not point the laser at a person s eye. Mount open laser beam paths either above below eye level, where practical. Terminate the beam emitted by the laser product at the end of its useful path. Reference IEC 6085-1:001, Section 8.. CAUTION: Use of controls adjustments perfmance of procedures other than those specified herein may result in hazardous radiation exposure; per EN 6085. Do not attempt to disassemble this sens f repair. A defective unit must be returned to the manufacturer. CAUTION: Never stare directly into the sens lens. Laser light can damage your eyes. Avoid placing any mirr-like object in the beam. Never use a mirr as a retreflective target. P/N 175093 Rev. B 30 January 014 0 175093 6
L-GAGE LE550 Laser Gauging Senss Class Lasers Class lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700 nm, where eye protection is nmally affded by aversion responses, including the blink reflex. This reaction may be expected to provide adequate protection under reasonably feseeable conditions of operation, including the use of optical instruments f intrabeam viewing. Class Laser Safety Notes Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.5 seconds. They also must emit only visible wavelengths (400 to 700 nm). Therefe, an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam. Sens Installation NOTE: Handle the sens with care during installation and operation. Sens windows that are soiled by dust, water, oil, etc. should be cleaned as necessary using water and a soft cloth. Sens Orientation Crect sens-to-object ientation is imptant to ensure proper sensing. See the following figures f examples of crect and increct sens-to-object ientation as certain placements may pose problems f sensing distances. Crect Increct Figure. Orientation by a wall Crect Increct Figure 5. Orientation f a height difference Crect Increct Figure 3. Orientation in an opening Crect Crect Increct Figure 4. Orientation f a turning object Increct Figure 6. Orientation f a col luster difference Sens Mounting 1. If a bracket is needed, mount the sens onto the bracket.. Mount the sens ( the sens and the bracket) to the machine equipment at the desired location. Do not tighten at this time. 3. Check the sens alignment. 4. Tighten the screws to secure the sens ( the sens and the bracket) in the aligned position. www.bannerengineering.com - tel: 763-544-3164 P/N 175093 Rev. B
Wiring Diagrams 1 3 4 5 Load 4-0 ma shield NPN PNP + 1-30V dc D_Out A_Out Input * User-configurable PNP/NPN setting 1 3 4 5 Load shield NPN PNP 0-10V + 1-30V dc D_Out A_Out Input * User-configurable PNP/NPN setting Key 1 4 3 5 1 = Brown = White 3 = Blue 4 = Black 5 = Gray Figure 7. Analog Current Model Figure 8. Analog Voltage Model Display The display is a -line, 8-character LCD. The main screen is the Run mode screen, which shows the real-time distance measurement and the analog output measurement. Figure 9. Display in Run Mode Buttons Use the sens buttons Down, Up, Enter, and Escape to program the sens and to access sens infmation. Down and Up Buttons Press Down and Up to: Access the from Run mode Navigate the menu systems Change programming settings When navigating the menu systems, the menu items loop. Press Down and Up to change setting values. Press and hold the buttons to cycle through numeric values. After changing a setting value, it slowly flashes until the change is saved using the Enter button. Enter Button Press Enter to: Access the Sens Menu from Run mode Access the submenus Save changes In the Sens Menu, a check mark accesses a submenu. in the lower right cner of the display indicates that pressing Enter Press Enter to save changes. New values flash rapidly and the sens returns to the parent menu. P/N 175093 Rev. B www.bannerengineering.com - tel: 763-544-3164 3
Escape Button Press Escape to: Leave the current menu and return to the parent menu Return to Run mode from the Imptant: Pressing Escape discards any unsaved programming changes. In the Sens Menu, a return arrow returns to the parent menu. in the upper left cner of the display indicates that pressing Escape Press and hold Escape f seconds to return to Run mode from any menu remote teach. Sens Programming Program the sens using the buttons on the sens the remote input (limited programming options). From Run mode, use the buttons to access the and the Sens Menu. See on page 5, Sens Menu (MENU) on page 6, and the L-GAGE LE Laser Gauging Sens Manual (p/n 175094) f me infmation on the options available from each menu. F TEACH options, follow the TEACH instructions in the Manual. In addition to programming the sens, use the remote input to disable the buttons f security, preventing unauthized accidental programming changes. See the Manual f me infmation. from Run Mode Access Access Sens Menu See Figure 11 on page 5 See Figure 1 on page 6 Figure 10. Accessing the Menus 4 www.bannerengineering.com - tel: 763-544-3164 P/N 175093 Rev. B
The sens includes a with easy access to view and change the analog and discrete output setpoints. Access the by pressing Down Up from Run mode. When in the, the current distance measurement displays on the first line and the menu name and the current value alternate on the second line of the display. Press Enter to access the setpoints. Press Down Up to change the setpoint to the desired value. Press Enter to save the new value and return to the. Run Mode 4mA Pt (value) set value with 0mA Pt (value) SPt1 (value) SPt (value) Save setting and return to Cancel and return to MENU access Sens Menu (Top Menu) Spt not available unless in Window Mode Figure 11. Map (Window Mode) P/N 175093 Rev. B www.bannerengineering.com - tel: 763-544-3164 5
Sens Menu (MENU) Access the Sens Menu by pressing Enter from Run mode. The Sens Menu is also accessible from the : navigate to MENU and press Enter. The Sens Menu includes several submenus that provide access to view and change sens settings and to view sens infmation. Top Menu Sub Menus Run Mode Enter Top Menu MENU A_OUT A_OUT Tchpt TchPt Tch4mA TchPt Tch0mA Tch4mA 100 mm Tch0mA 1000 mm Enter Loop (see diagram) A_OUT TchMid A_OUT Adj4mA A_OUT Adj0mA A_OUT Slope TchMid WndSize TchMid Tch1mA Adj4mA 100 mm Adj0mA 1000 mm Slope Positive Slope Negative WndSize 300 mm Tch1mA 500 mm LE Series User Interface A_OUT LossSig LossSig 3.5 ma LossSig 0.5 ma LossSig Hold MENU D_OUT D_OUT TchPt TchPt TchSPt1 TchPt TchSPt TchSPt1 100 mm TchSPt 1000 mm D_OUT TchMid TchMid WndSize TchMid TchMdPt WndSize 300 mm TchMdPt 500 mm Select Menu Item Press to Save Setting Go Back to Parent Menu Press and Hold to Go Back to Run Mode D_OUT AdjSPt1 D_OUT AdjSPt D_OUT Mode AdjSPt1 100 mm AdjSPt 1000 mm Mode Alarm Mode Health Mode SPt Mode SPt Mode Wnd Mode Wnd D_OUT Timer Timer OffDly Timer Off1Sho Timer OnDly Timer On1Sho OffDly 0 ms Off1Sho 0 ms OnDly 0 ms On1Sho 0 ms MENU INPUT D_OUT Polarity INPUT Type Polarity PNP Polarity NPN Type Teach Type LasrEnbl Type Trigger Type SyncMstr Type SyncSlve Type Disabled MENU DISPLAY (Continued from left) Top Menu Sub Menus DISPLAY Units Units mm Units in DISPLAY View View Nmal MENU MEASURE INPUT Active MEASURE Speed MEASURE Trigger (Continued on right side) Active Low Active High Speed Fast Speed Standard Speed Medium Speed Slow Trigger Sample Trigger Average Trigger Max Trigger Min Trigger Range Trigger TrackMax Trigger TrackMin MENU INFO MENU RESET DISPLAY Sleep INFO Model INFO P/N INFO S/N INFO Version RESET No RESET Yes View Invert Sleep Disabled Sleep 1min Sleep 5min Sleep 15min Sleep 60min Model LE550I P/N 86748 S/N F..S..P..D.. Version 1.0.0 Default Setting Figure 1. Sens Menu Map 6 www.bannerengineering.com - tel: 763-544-3164 P/N 175093 Rev. B
Specifications Sensing Beam Visible red Class laser, 650 nm Supply Voltage (Vcc) 1 to 30 V dc Power and Current Consumption, exclusive of load Nmal Run Mode: 1.7 W, Current consumption < 70 ma at 4 V dc Sensing Range 100 mm to 1000 mm (3.94 in to 39.37 in) Output Configuration Analog output: 4 to 0 ma 0 to 10 V, depending on model Discrete output rating: Discrete NPN/PNP is userconfigurable Output Ratings Discrete Output: 100 ma maximum (protected against continuous overload and sht circuit) OFF-state leakage current PNP: < 10 µa at 30 V OFF-state leakage current NPN: < 00 µa at 30 V Output saturation voltage PNP outputs: < 3 V at 100 ma Output saturation voltage NPN outputs: < 1.6 V at 100 ma Analog current output (LE...I Models):1 kω max. @ 4 V; max. load resistance = [Vcc-4.5/0.0 Ω] Analog voltage output (LE...U Models):.5 kω min. load resistance Remote Input Allowable Input Voltage Range: 0 to Vcc Active Low (internal weak pullup sinking current): High State > 4.3 V at 740 µa max. Low State < 1.3 V at 800 µa max. Active High (internal weak pulldown sourcing current): High State > 4.3 V at 1.7 ma max. Low State < 1.3 V at 1.6 ma max. Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Analog Resolution 100 mm to 600 mm: < 0.5 mm 600 mm to 1000 mm: < 1 mm Analog Linearity Linearity is the lesser of Accuracy 0.5% of full scale range (± 4.5 mm) at any given distance. Measurement/Output Rate < 1 ms Beam Spot Size y Beam Spot Pattern x x y Beam Spot Size (FWHM) 4.4 mm 1.3 mm Distance 100 mm 550 mm 1000 mm 5.4 mm 6.3 mm 1.7 mm.4 mm Response Time Fast: ms 1 Standard: 5 ms Medium: 15 ms Slow: 50 ms Delay at Power Up s Ambient Light Immunity > 10,000 lux Minimum Window Size, Analog and Discrete 10 mm (0.39 in) Besighting 1 cm radius at 1 m Maximum Tque N m (17.7 in-lbs) Repeatability See Figure 13 on page 8 Temperature Effect See Figure 14 on page 8 Accuracy See Figure 15 on page 8 Indicats Power LED Indicat Solid Green = Nmal operation, power On and laser On Flashing Green (1 Hz) = Power On and laser Off (laser enable mode) Analog Output LED Indicat Solid Amber = Displayed distance is within the taught analog output window Off = Displayed distance is outside the taught analog output window Discrete Output LED Indicat Solid Amber = Discrete Output is On Off = Discrete Output is Off Construction Housing: die-cast zinc Lens cover: polycarbonate Vibration/Mechanical Shock All models meet Mil. Std. 0 G requirements method 01A. Also meets IEC 60947-5-. Environmental Rating IP67, NEMA 6 Operating Conditions Temperature: 0 C to +55 C ( 4 F to +131 F) Humidity: 90% at +55 C (non-condensing) Stage Temperature 30 C to +65 C ( F to +149 F) Application Note F optimum perfmance, allow 10 minutes f the sens to warm up Certifications UL pending 1 Response time f lateral entry of object into measurement range < 5 ms P/N 175093 Rev. B www.bannerengineering.com - tel: 763-544-3164 7
Perfmance Curves REPEATABILITY ( ± mm) 4.0 3.5 3.0.5.0 1.5 1.0 0.5 0 100 00 300 Response Time Fast Standard Medium Slow 400 500 600 700 800 900 1000 DISTANCE (mm) Temperature Effect (± mm / C) 0.6 0.5 0.4 0.3 0. 0.1 0 100 00 300 400 500 600 700 800 900 1000 DISTANCE (mm) Figure 13. Repeatability (90% to 6% reflectance) Figure 14. Temperature Effect Accuracy ( ± mm) 10 9 8 7 6 5 4 3 1 Linearity is the lesser of Accuracy 0.5% of full scale range (+/- 4.5mm) at any given distance. 0 100 00 300 400 500 600 700 800 900 1000 DISTANCE (mm) Figure 15. Accuracy (90% to 6% reflectance) Banner Engineering Cp. Limited Warranty Banner Engineering Cp. warrants its products to be free from defects in material and wkmanship f one year following the date of shipment. Banner Engineering Cp. will repair replace, free of charge, any product of its manufacture which, at the time it is returned to the facty, is found to have been defective during the warranty period. This warranty does not cover damage liability f misuse, abuse, the improper application installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair, at the discretion of Banner Engineering Cp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Cp. reserves the right to change, modify improve the design of the product without assuming any obligations liabilities relating to any product previously manufactured by Banner Engineering Cp. www.bannerengineering.com - tel: 763-544-3164