ASEPTIC PROCESSING, TODAY AND FUTURE

Similar documents
MAH Responsibilities including the Management of CMOs. QP Forum Workshop. Robert Byrne and Eoin Duff Quality Assurance Alexion Pharmaceuticals

MA/INS/GMP/735037/2014 Annex 1 of the GMP Guidelines on Good Manufacturing Practice - Manufacture of Sterile Medicinal Products

WHITE PAPER FACILITY FOCUS: Next Generation Aseptic Manufacturing: An Eye-Opening Peek into the Future. By: Hite Baker

Importance of ICH Guidance in Fulfilling Process Validation Requirements

Future of Pharmaceutical Quality and the Path to Get There

Claus Mortensen, Medicines Inspector. Danish Medicines Agency. Member of the EMEA PAT team

Training. Education CALENDAR FEDEGARI TECH CENTERS DM#407036

ICH Q8, 9 & 10 and the Impact on the QP

Training Prospectus Public Course Dates

Claudio Pincus, President, The Quantic Group R. Owen Richards, President, Quantic Regulatory Services Daniel Pincus, Consultant, The Quantic Group

Terrence Tougas. Dennis Sandell

PDA 71 Years of Connecting People, Science and Regulation

Value Paper. Are you PAT and QbD Ready? Get up to speed

Pharmaceutical Manufacturing and Engineering Catalog Excerpt

Q8 and Q8 annex An industry Perspective

2016 PDA Data Integrity Workshop

Keynote GMP & Validation from disaster, via overkill, to common sense.

CDER s Office of Pharmaceutical Quality (OPQ): Delivering on the 21 st Century Quality Goals

Office of Pharmaceutical Quality Key Quality Initiatives

Training Prospectus Public Course Dates

CURRICULUM VITAE. Environment, Occupational Health and Safety)

Quality by Design, Clinical Relevance & Lifecycle Considerations

Challenges of Implementation of ICH Q 8

EU GMP Evolution or Revolution Scope and drivers for EU GMP changes. August Gordon Farquharson

ICH Q7 - API. Presented by Ashley Isbel 4 July, 2016

Technology Transfer Plays an Increasingly Important Role in Pharmaceutical Quality Systems

ECA. Avoiding Failures & Rejects in Parenteral Manufacturing September 2014, Copenhagen, Denmark. and beyond.

KEY HIGHLIGHTS WORKSHOP 2019

Mere Hotel Golf & Spa Resort, Knutsford, UK VAT per delegate for two day attendance. PHSS Aseptic Processing Workshop Syndicates 2019

Technically Unavoidable Particles Profile (TUPPs) Guide

NATIONAL GOOD LABORATORY PRACTICE (GLP) COMPLIANCE MONITORING AUTHORITY APPLICATION FORM

Quality by Design. Innovate Design Development Create value. Correct definition of QbD and its relation to product and process development

Office of Pharmaceutical Quality: Why, What, and How?

Timescales for Change A Look at Innovation in the Pharmaceutical Industry

How CDER is Encouraging Adoption of Emerging Technologies in Pharmaceutical Industry

peace of mind For from development to commercial supply

Introduction to STP (Clinical Science) Clinical Pharmaceutical Sciences

Quality assurance in the supply chain for pharmaceuticals from the WHO perspective

2008 Course Programs Schedule

Mastering Environmental Monitoring

The Product Journey. An insight into Design, Sterilisation, Testing, Clinical Trial and Accreditation

OSIsoft. Users Conference 2013

Impact of ICH Q9 and the application of Risk Management

Symposium on Continuous Manufacturing of Pharmaceuticals Notes

The Evolution of Technical Communication in Europe

JUST SCRATCHING THE SERVICE

Towards malaria elimination: ADB-supported work at Myanmar FDA

Vetter. The experts in complex development, aseptic manufacturing and packaging. Facts figures data 2018

PDA: A Global. Association. Points to Consider in the. Manufacturing of Sterile Products

Implementing Quality Systems

Progress in FDA s Drug Product Quality Initiative. Janet Woodcock, M.D. November 13, 2003

ICH Q10 Pharmaceutical Quality System

Hiding In Plain Sight. How Ultrasonics Can Help You Find the Smallest Bonded Wafer and Device Defects. A Sonix White Paper

Foreign Particulate Matter testing using the Morphologi G3

Office of Inspector General Update

Visual Inspection PDA Europe Interest Group Meeting. 1 March 2016 Berlin Germany. The Parenteral Drug Association presents:

Procedure for Obtaining Verification of a Stormwater Manufactured Treatment Device from New Jersey Corporation for Advanced Technology

REGISTER EARLY! ADVANCED GMPS AND CURRENT REGULATORY ISSUES WITH FDA AND OTHER REGULATORY AUTHORITIES SPECIAL DISCOUNTS AVAILABLE

ESL E-Learning for Business Consultants. A look into factory processes of the future. Muraishi Joanna

EU, USA and Japan (II) Reports from Regulators on Exchange Assignments

Managing Risk in Aseptic Processing

Association. Innovation in Medicines PDA: A Global. and Manufacturing. David Tainsh, GSK Keith Pugh, MHRA

the SPD company Dr Clive Simon, Principal, The SPD Company.

REGISTER EARLY! ADVANCED GMPS AND CURRENT REGULATORY ISSUES WITH FDA AND OTHER REGULATORY AUTHORITIES SPECIAL DISCOUNTS AVAILABLE

EUROPE March Brussels, Belgium CALL FOR ABSTRACTS. Join Us at the Crossroads of Healthcare. DIAglobal.org/Europe2020 #DIAEurope2020

Internal Controls: The Basics National Grants Management Association May 17, 2017

Quality by Design and OINDP. Today s Presentation

Medi-Plus In-Hospital. Sterilization Packaging

SPONSORING PACKAGE 3D Medical Printing Conference &Expo. Perugia, Italy 7nd edition July 9 &

Building Toward a Modern Pharmaceutical Manufacturing Sector: Encouraging Development and Adoption of Emerging Technology

Nordson Closes the Case on Hot Melt Adhesive Sealing

Mastering Environmental Monitoring

PLANET 6G series. Vision Inspection for. Tablet & Capsule. Next Generation

Continuous Manufacturing, Emerging Technology and the Office of Pharmaceutical Quality

The Process Analytical Technology Initiative: PAT and the Pharmacopeias

Application of Visible-Residue Limit for Cleaning Validation Richard J. Forsyth and Vincent Van Nostrand By Richard J. Forsyth,Vincent Van Nostrand

Voluntary Education Program Readiness (Force Education & Training)

NIHR / Wellcome Trust King s Clinical Research Facility. Guidance for Investigators

Medicines Manufacturing in the UK 2017

WHITE PAPER FACILITY FOCUS: GMP Facility Modernization. By: David M. Marks, P.E.

SCIENCE + BEAUTY. Technical Expertise for the Beauty Industry. 6 pages total

Correlation of Wafer Backside Defects to Photolithography Hot Spots Using Advanced Macro Inspection

Pharma Clean Assurance Programme.

NZ China EEEMRA. Topics:

VENUE. 2 DAY WORKSHOP On FDA Penalties for Regulatory Non-Compliance in the Pharmaceuticals Industry in Review , JAN San Diego CA

Brad Luke. Director Peddle Thorp Auckland

TEC NOTE #2 POLISHING TECHNIQUES FOR FIBER OPTIC CONNECTORS

Ophthalmic Digital Health Areas

Technical Documentation - Key pit falls

Joint - Jobs, Enterprise and Innovation. Opening Statement. Brian Hogan Marine Survey Office. Date: 21 September 2017

EN Official Journal of the European Union L 117/176 REGULATION (EU) 2017/746 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL.

Handling Precaution for Terminal and Connector

Manufacturing and Cosmetic Inspection Specification

FSMA Update. Jennifer Thomas Interim Director for FSMA Operations Center for Food Safety and Applied Nutrition Food and Drug Administration May 2018

Mastering Environmental Monitoring

CLICK TO ADD TITLE [SPEAKERS NAMES]

MEDICAL DEVICES : Guidance document

Annual report of the Good Manufacturing and Distribution Practice Inspectors Working Group 2017

Technical information

LIGHTHOUSE. The Science of Pharmaceutical Manufacturing

Transcription:

ASEPTIC PROCESSING, TODAY AND FUTURE Dublin, Ireland, 4 October 2018 Marco Delgado Rueda ALL RIGHTS RESERVED 2018 PAREXEL INTERNATIONAL CORP.

AGENDA Today s Reality and Needs Issues and Probable Causes Regulators Concerns Future Aseptic Processing and Facility Design 2018 PAREXEL INTERNATIONAL CORP. / 2 ALL RIGHTS RESERVED

TODAY S REALITY AND NEEDS Today s Reality Change / smaller batches: High volumes set ups not easily adjustable to low volumes; Biopharma, clinical batches, personalized medicine and gene therapy products as well as Start ups require small volumes Needs Traditional manufacturing Aseptic rooms (curtains, RABS ) Some still using manual and semiautomatic operations; e.g. visible particles inspections, set ups, filling Operator manual interventions Regulatory authorities concerned about public risk; more scrutiny, and challenge ANNEX 1, MRA US-EU, Russian, Chinese Flexibility; smaller batches, simple and quick set up changes, affordability for mass market Advancement of New Technologies New facility designs, new technologies to manufacture, fill, monitor, control and test Need to separate operators from process Improved facilities, processes, technologies, understanding, training Simplify operations to ensure compliance 2018 PAREXEL INTERNATIONAL CORP. / 3 ALL RIGHTS RESERVED

ISSUES AND POTENTIAL CAUSES Issues and Concerns Dirt, foreign material, visible particles, leaking, underfilling/ empty containers, cracks, microcracks, device/ injector system not fully working Sterility assurance concerns Cleaning/ potential of cross contamination Stability concerns Potential Causes Facility design, manufacturing process design Deficient processes, complexity in set ups/ operations Old technologies to manufacture, fill, monitor, control test Operators not separated from the process, interventions Poor understanding, poor training Poor validation support Poor quality system 2018 PAREXEL INTERNATIONAL CORP. / 4 ALL RIGHTS RESERVED

REGULATORS CONCERN; HOW MANUFACTURERS CLAIM TO REMAIN IN AN STATE OF CONTROL Sterility Assurance Data Governance Personnel Qualification, Validation Premises and Equipment Aseptic processing areas deficient in their design Facility and equipment are not designed or maintained to assure cleanliness Inadequate in process controls to prevent critical/ major defects Insufficient environmental/personnel monitoring and incomplete environmental and personnel monitoring investigations Media fills not being fully representative; interventions Lack of procedures to protect against microbiological contamination and its oversight Qualification/ certification of operations and operators; justification of access to Class A and B Poor aseptic behaviors 2018 PAREXEL INTERNATIONAL CORP. / 5 ALL RIGHTS RESERVED

FUTURE ASEPTIC PROCESSING AND FACILITY DESIGN Promote automation, isolation and robotics product understanding on the design phase robotic inspection systems and PAT Look for augmented reality, digitally controlled operations, advanced vision systems, process monitoring/ control in place Use big data and analytics to confirm processes are controlled, capable and robust 2018 PAREXEL INTERNATIONAL CORP. / 6 ALL RIGHTS RESERVED

FUTURE ASEPTIC PROCESSING AND FACILITY DESIGN Look to improve simplicity, reduce risk and improve control through new technological solutions Look To: Eliminate operators direct interventions in Class A Promote gloveless isolation Design simple set ups, minimal moving parts, minimal change overs to reduce particles automatized inspection processes in place Promote sterilization in place, close systems Promote Data Integrity through technological solutions 2018 PAREXEL INTERNATIONAL CORP. / 7 ALL RIGHTS RESERVED

REFERENCES Robotics Solve Aseptic Filling Challenges; Automated robotic arms manipulate nested trays and containers inside closed aseptic filling systems. Jun 20, 2018. By Jennifer Markarian. Equipment and Processing Report. Volume 11, Issue 7. Pharmatech.com vanrx.com/robotics-in-pharmaceutical-manufacturing. July 13, 2018 www.sterilinerobotics.it https://www.fedegari.com/wp-content/.../emerging-gloveless-robotic-technologies.pdf. fedegari.com. Emerging Gloveless Robotic Technologies in Aseptic Manufacturing for Personalized. Cytotoxic Drugs. S. Mauri. Manager, BU Integrated Projects 2018 PAREXEL INTERNATIONAL CORP. / 8 ALL RIGHTS RESERVED

THANK YOU 2018 PAREXEL INTERNATIONAL CORP. / 9 ALL RIGHTS RESERVED