Department of design methodology summary of 2011 Jan Brandejs Institute of machine design Department of design methodology Faculty of mechanical engineering Brno university of technology
Academic staff Internal employees doc.ing. Brandejs Jan, CSc. doc. Ing. Černý Michal, CSc. Ing. Čudek Vladimír, Ph.D. Ing. Dvořáček Jiří Ing. Koutný Daniel, Ph.D. prof. Ing. Křupka Ivan, Ph.D. doc. Ing. Mazal Pavel, CSc. prof. RNDr. Ing. Nevrlý Josef, CSc. Ing. Paloušek David, Ph.D. Ing. Prokeš František Ing. Svoboda Pavel, CSc. Ing. Svoboda Petr, Ph.D. Ing. Hort Filip Ing. Vlašic František Internal Ph.D. students Ing. Hort Filip Ing. Indruch Jiří Ing. Košťál David Ing. Koutecký Tomáš Ing. Nohál Libor Ing. Omasta Milan Ing. Podkin Aleksandr Ing. Smola Tomáš Ing. Šamánek Otakar Ing. Vlašic František Ing. Zatočilová Aneta External Ph.D. students Ing. Dvořáček Jiří Ing. Hruška Marek Ing. Prokeš František 1/19
Innovations in textbooks Machine design fundamentals - Geometrical tolerances Selections from the standards for construction training - Technical materials - Prescription of semi-finished steel products - Prescription of heat treatment 1K-A Education machine design fundamentals in english 2/19
Innovations in Examination Tests Completion of production tasks 3/19
Transfer of Subjects CAD (3cd) moved from 2nd to 1st year (Bachelor study programme) 4/19
Innovation of Classrooms Machine design fundamentals move into the spare classrooms A4/ 314 Classroom after reconstruction 5/19
New Teaching Approach at Mechanical Engineering Design Focus of the Semestral Projekt Deeper understanding of chosen topics Teamwork Get closer to real problems Engineering approach Proof of gained knowledge Block Courses - 1st four weeks - four main subjects - CAD systems - FEM analyses - Tribology - Diagnostics Winter semester 2011 Fourth grade Project Oriented and Problem Based Teaching - from 5th till 13th week - one subject - 4 study groups - 16 projects - 4 areas of problems corresponding to previous subjects 6/19
Tripod for ATOS scanning system Design and construction of a tripod for ATOS scanning system, which allows easy scanning of human faces and low constructions Mobile design Height up to 150 cm Arm length 100 cm Transportability by car Parametrs of Result: Weight: 52.1 kg Max. Loading Capacity: 6 kg Height: 1406 mm Diameter of Base: 956 mm Arm height above the floor: 219-1238 mm 7/19
Velikost úhlu Education Transtibial Cycling Prosthesis Design of transtibial prosthesis for racing bicycling Kinematic analysis Reverse engineering of prosthesis New design of prosthesis Úhel v kyčelním kloubu 80 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 amp. PDK 72 74 69 60 45 28 25 30 40 49 54 69 zdravá LDK 73 68 57 50 43 36 31 34 41 46 59 69 8/19
Design of stereoscopic camera head Design of camera head for capturing of 3D video. Parallel installation of two cameras Adjustment of spacing and convergence of cameras Rotation around two axes Remote control of rotation Remote control of zoom 9/19
Design of mechanical part of small 3D printer Design and manufacture mechanical part of 3D printer based on FDM technology. Movement in 3 independent axes Accuracy at least 0,5 mm Travel min. 150 mm in all axes 3D printed parts can be used Single head systém 10/19
Fifth grade Design of Pneumobile 1st team 11/19
Fifth grade Design of Pneumobile 2nd team 12/19
Hydromobil with a kinetic energy recovery http://www.ceskatelevize.cz/ivysilani/1181680258-tyden-v-regionech-brno/311281381891022-tyden-v-regionech/#t=16m47s 13/19
Technical Background Vacuum casting MKV System 1 Tempering furnaces 3D Printer Vacuum forming Formech FM660 CNC Milling machine Charlie 14/19 Color 3D ZPrinter 650
Technical Background Large-format color fret plotter Mimaki CJV-30-160 Large-format plotter Océ PlotWave 300 3D Scanner Atos 15/19
Science, research and creative activities Projects OPVK 2.2 Introduction of Problem Based Learning to Mechanical Engineering Curricula. OPVK 2.3 Complex System for Attracting, Education and Continuing Involment of Talented Individuals to Research Centers of AS CR and FME BUT. OPVK 2.4 Mechanical Engineering Cooperative Network. OPVK 1.1 Innovation of education of secondary school focused on exploration of future energy resources and their environmental aspect. MPO Integrated system for continual monitoring of choice mechanical devices. MPO Research and development of the stamping process technology for elements made of dry ceramic substances 16/19
Science, research and creative activities Projects MŠMT- Czech-US cooperation 2007-2011. Effect of surface topography modifications on lubrication films efficiency to deminish friction and wear of machine parts MŠMT- Czech-US cooperation 2009-2012. Study of lubrication film forming properties of newtonian and non-newtonian lubricants and their rheology GAČR-Czech-German cooperation 2009-2011. Experimental study of elastohydrodynamic and mixed lubrication of hypoid gears GAČR-Czech-Korean cooperation 2009-2011. EHL nano/micro film behaviours under non-steady state conditions 17/19
Science, research and creative activities Projects MŠMT- Czech-US cooperation 2011-2014. Experimental study of the role of lubricant molecular degradation in film thickness formation. GAČR-2011-2015. The behaviour of surface roughness in lubricated concentrated contacts MPO - Disc filters for sewage works (IN-EKO TEAM s.r.o.) MPO - Application of Digital Technologies for Design, Manufacturing and Assesment of Custom-Made Orthotic and Prosthetic Devices (ING Corporation, spol. s r.o.). FRVŠ Innovation of the course by implementation of project-oriented learning with practical output FRVŠ Workplace for modeling and finalizing design projects students. OPVK 2.2 Digital sculpture studio and new media 18/19
Science, research and creative activities Other activities Open days Summer school at the Institute of Machine Design - Optical Digitization - Plastic Prototypes - Drawing of Objects - Drawing of Environment Winter school of design 2012 Large-format printing 3D printing Economic agreement Excursions for Secondary Schools 19/19
Thank you for your attention Jan Brandejs Institute of machine design Department of design methodology Faculty of mechanical engineering Brno university of technology