Is standardization a cost cutting panacea in today s low oil price environment? Sharing lessons from recent mega-projects e.g. Nord Stream and South Stream IBC Information and Communication Committee, Paris Marriott Opera Hotel Nils Andreas Masvie 1 SAFER, SMARTER, GREENER
From new technologies to standardization Probability of failure Oil and Gas projects: from easy to difficult to easy Consequence 2
Addressing challenges with the right risk management solutions Challenge ToR Solution Unfamiliar framework conditions Framework Knowledge Framework Risk Management New technologies & new applications Existing, well tested technology solutions Standards and Recommended practices Technology Qualification Risk Based Verification Risk Based Inspection 3
Key roles & responsibilities Operator Establishes Acceptance Criteria & Design basis: Owns the assets and the risks REQUESTS Contractor (Company provided or EPC) DELIVERS Proposed solutions (services and goods) Independentent Veri/Certifier VALIDATES Operator Request & VERIFIES Contractor s compliance 4
Accumulate relevant experience; capture lessons from previous projects 5
The Offshore Pipeline Standard: DNV-OS-F101 DNV Rules, 1976 - First complete code for offshore pipelines - Based on allowable stress format DNV Rules, 1996 - Completely new version - Limit state format with calibrated safety factors based on the SUPERB JIP work DNV-OS- F101:2007 - General Improvement - Aligned with ISO 3183 (linepipe) DNV-OS- F101:2013 - Quick fix of Appendix A 1975 '76 1980 '81 1985 1990 1995 '96 2000 2005 2010 2015 DNV Rules, 1981 Update of 1976 version, became a widely spread code DNV-OS- F101:2000 - Converted to pure technical standard DNV-OS- F101:2012 - General improvement - Aligned with ISO 3183 (linepipe) From Stress based to Limit State in 1996. From Rules to Standard in 2000. DNV-OSS- 301:2000 - First publically available detailed offshore pipeline Certification Scheme DNV-OSS- 301:2013 - General improvement and restructuring 6
Nord Stream pipelines Owner: Nord Stream AG (Gazprom, Wintershall, E.ON Ruhrgas and Gasunie ) Main characteristics: 1220 km offshore length 48 Ø / Diameter 56 BCMY capacity Certified: By DNV GL Towards OS-F101 According to OSS-301 7
South Stream OAO Gazprom is building a new pipeline system across the Black Sea to supply natural gas from the Russian Federation to the Republic of Turkey for further distribution to southern Europe. The pipeline system will extend from the Russkaya compressor station on the Russian coast near Anapa to a landfall in the Thrace Region, Turkey. The initial plan was to install four subsea 32 pipelines, including landfall facilities and gas receiving terminal at the downstream end of the offshore pipelines. The length of each pipeline is approximately 920 km and the design life of the assets are 50 years. 8
How the world looks in the project phase Project Phase Operational Phase Procedures And SMS Documentati on/qa Replace hardware & software Introduce New Technologies 3: Technical Integrity 1: Design Integrity 2: Operational Integrity 9
How the world looks the first years after commissioning Project Phase Operational Phase Op Procedures/SMS Documentation/QA Replace hardware & software Introduce New Technologies 3: Technical Integrity 1: Design Integrity 2: Operational Integrity 10
How the world looks when the assets are maturing Project Phase Operational Phase Replace hardware & software Introduce New Technologies Technical Integrity 2: Operational Integrity 1: Design Integrity 11
Blue Stream, Nord Stream and South Stream; Local content enhancement through use of standards Russian produced offshore linepipe: Blue Stream: 0% Nord Stream 1: ~30% South Stream: ~50% 12
Concept: Subsea Information Hub What Collaborative space for sharing, reviewing and archiving design documents throughout the lifecycle of an asset Why Improve efficiency of design process by reducing the number of documents and review cycles How Secure hosted service at DNV GL Pilot planned to leverage the new DNV GL Subsea Documentation Recommended Practice Benefits Safe and secure Guaranteed availability Independent trusted third party host Contact To give feedback, find out more, or to express interest in piloting a prototype, please contact: nada.ahmed@dnvgl.com martin.maple@dnvgl.com benedikte.oksrod@dnvgl.com 13
Why Security.. in Oil & Gas What can WE do....to succeed! The Oil & Gas industry highly depends on digital structures industrial networks systems (SAS) software (PLCs) data / SCADA IT/information tele & communications Traditionally isolated offshore facilities now connected to the cyber space - exposing the industry to new digital vulnerabilities. 14
Why Security.. in Oil & Gas What can WE do....to succeed! Oil & Gas assets exposed to new vulnerabilities as... Oil & Gas exploits new operational concepts: Remote operation Remote maintenance Large volumes of process data transported to office domain (enterprise IT) Shared networks due to limited fibre capacity and redundancy Power supply from onshore electricity grid 15
Why Security.. in Oil & Gas What can WE do....to succeed!..several practices and standards for Cyber Security in Oil & Gas DNV GL focus on independent risk based approach and techniques, such as: ISO 27000 series (Information Security Management System) ISO 31000 (Risk Management) NOG 104 guidelines for information security baseline requirements (Norsk olje og gass) NIST 800 series ISA/IEC 62443 for industrial IT and automation Synergi Life risk management module (software solution) Security barrier management performance standards and bow-ties (from Safety best practices) Cyber Security test facilities and services (SCADA, PLC, telecom..) Multi-disciplinary involvement Systems & software robustness/ reliability: HIL-testing (Marine Cybernetics) DNV-OS-D203 ISDS RAM analyses CAPEX Health checks Vulnerability & Risk assessments 3-rd party audits Independent testing, simulations and analyses Mitigation implementation, support and follow-up or Extensive verification scheme (3-rd party) Extent of risk reduction OPEX Escalation 16
But big data = big data quality issues With big data comes big data quality issues Drill ship case 15 000 sensors One year of data 3 main systems From 2 drill ships 36 billion records
Tackling the challenge of data silos OWNER MANUFACTURER SERVICE PROVIDER REGULATOR OPERATOR SYSTEMS INTEGRATOR 18
Unlocking silos by connecting multiple stakeholders and data sets Manufacturer Authority Operator Asset owner Systems integrator Service provider 19
Thank you nils.andreas.masvie@dnvgl.com www.dnvgl.com SAFER, SMARTER, GREENER 20