ASSEMBLY INSTRUCTIONS FOR 9000 DOOR SLI Nassau Door A/S Krogagervej 2 DK-5750 Ringe Tlf.: +45 62 62 23 46 Fax: +45 62 62 39 18 E-mail: info@nassau.dk www.nassau.dk MANUAL NO.: 89-22021 / RELEASE 8
CONTENTS PAGE: OVERVIEW SLI... 1.1 PART NAMES, SPRING ARRANGEMENT... 1.2 INSTALLATION DIMENSIONS SLI... 2.1 FLOOR IN DOOR OPENING... 2.2 FRAME ASSEMBLY... 3.1 FRAME ASSEMBLY, FITTING TYPE SLI... 3.2 FRAME ASSEMBLY, ANGLE TRACKS... 3.3 DOOR RAILS / ANGLE TRACKS, DIMENSIONED SKETCH... 4.1 VERTICAL ANGLE TRACKS... 4.2 VERTICAL DOOR RAILS... 4.3 HORIZONTAL ANGLE TRACKS... 4.4 RUBBER STOP ASSEMBLY... 4.5 DOOR RAIL SUSPENSION ANGLE... 4.6 OVERVIEW OF DOOR LEAVES 9000F/FPD - 9000G/GPD - 9000M/MPD... 5.1 SECTION ASSEMBLY... 6.1 HINGE ASSEMBLY MODEL 9000 SLI (NORMAL BOTTOM HINGES)... 7.1 HINGE ASSEMBLY MODEL 9000 SLI (HEAVY BOTTOM HINGES)... 7.2 HINGE ASSEMBLY MODEL 9000 F/FPD / M/MPD - MOUNTING OF CLIPS... 7.2.1 PASS DOOR HINGES... 7.3 HINGES WITH SUPPORT ANGLE... 7.4 CABLE SAFETY DEVICE... 7.5 SHAFT ASSEMBLY, BEARING PLATES... 8.1 SHAFT ASSEMBLY, TORSION SPRINGS / SUPPORT BEARING PLATES... 8.2 SHAFT ASSEMBLY, SHAFT / SPRING... 8.3 SHAFT ASSEMBLY, CABLE FASTENING... 8.4 SHAFT ASSEMBLY, CABLE DRUM DIAGRAM... 8.5 SHAFT ASSEMBLY, SPRING PLATE LABEL... 8.6 SHAFT ASSEMBLY, SPRING... 8.7 DOUBLE SHAFT ASSEMBLY... 8.8 SPRING SAFETY DEVICE... 9.1 DUPLEX SPRING SAFETY DEVICE... 9.2 CHAIN HOIST... 10.1 PULL ROPE... 10.2 DOOR HANDLE / LOCK MODEL 9000F-9000M... 11.1 DOOR HANDLE MODEL 9000G... 11.2 LATCH HOOK LOCK... 11.3 NLSi/u... 11.4 WE RESERVE THE RIGHT TO MODITY THE CONTENTS OF THIS MANUAL.
OVERVIEW SLI PAGE: 1.1 SUSPENSION ANGLE SPRING ARRANGEMENT For description see page 1.2 RUBBER STOP HEAD TUBE SECTION HORIZONTAL FITTING VERTICAL FITTING OUTSIDE INSIDE
PARTNAMES SPRING ARRANGEMENT PAGE: 1.2 Pos. no.: 4 Pos. no.: 2 Right Outwards Inwards Pos. no.: 3 Left Pos. no.:1 Bearing plate POS. NO.: DESCRIPTION: SLI: 1 SPRING RED (right spring) 2 SPRING WHITE (left spring) 3 CABLE DRUM L 4 CABLE DRUM R
INSTALLATION DIMENSIONS SLI PAGE: 2.1 SL STANDARD LIFT SLT STANDARD LIFT WITH PITCH DOOR WIDTHS IN mm FOR 2 FITTING B: STEEL<6000 ALU<7000 INSTALLATION DIMENSIONS FOR SLI DOOR HEIGHT IN MM FOR 3 FITTING STEEL>6000 ALU>7000 H 1500-5500 5501-6175 1500-6175 ELEVATION O 470 570 570 DEPTH D H+600 RIGHT SIDE SPACE Sh 130* 150* LEFT SIDE SPACE Sv 130* 150* HEADROOM F H+150 H+135 * Side space of 280 mm is required on the motor side when the door is motor operated. Please notice! The above scheme is to be used for 2 safety windings.
FLOOR IN DOOR OPENING PAGE: 2.2 Under extraordinary wind and weather conditions, water may penetrate underneath the door. To prevent water from running into the building it is recommended that a gradient is provided in the door opening as shown in Figure 1. Figure 2 - General Figure 1 DOOR OPENING OUTSIDE For door without supports 100mm INSIDE GRADIENT 250 120 15 MAX. IRREGULARITIES IN DOOR OPENING MIN. 200mm MAX. 10mm Max. 10mm compression 10mm max. compression over the entire door width
FRAME ASSEMBLY PAGE: 3.1 EXPRESS ANCHOR M8x50mm (Item no.: 29-22012) STEEL TUBE FRAME Always check diagonal dimensions, use gauge at the bottom between the vertical steel tubes. SINGLE FITTING (Item no.: 17-10316) DOUBLE ANGLE FITTING (Item no.: 17-10304) SELF-TAPPING SCREW ST8-23mm (Item no.: 29-26103) Frame assembly without girder for doors deflecting outwards. DOOR LEAF WIDE TOP SEAL WALL MAX. 2M MAX. 2M OPENING WIDTH OPENING HEIGHT 40 MAX. 2M For girder with concealed bottom assembly angles 200mm VERTICAL FRAME TUBE 80x40mm FASTENING MATERIALS FOR THE BUILDING BUILDING MATERIALS FASTENING MATERIAL ITEM NO.: DRILL SIZE: CONCRETE EXPRESS ANCHOR M8x50mm 29-22012 ø8 MASONRY EXPRESS ANCHOR M8x50mm 29-22012 ø8 LIGHT CONCRETE EXPRESS ANCHOR M8x50mm 29-22012 ø8 WOOD COACH SCREWS 8x60mm COACH SCREWS 8x70mm COACH SCREWS 8x80mm COACH SCREWS 8x100mm COACH SCREWS 8x120mm 29-19105 29-19107 29-19108 29-19110 29-19112 - - - - - STEEL SELF-TAPPING SCREWS 8x23mm 29-26103 T 3, ø6.8mm (POSSIBLY OIL) T > 3, ø7mm (POSSIBLY OIL)
FRAME ASSEMBLY FITTING TYPES SLI PAGE: 3.2 Fitting type: SLI Roof slope T A Opening height 500 Opening width Note Extend to ceiling by use of wooden frames. A 25mm Min.80mm Min. 120mm
FRAME ASSEMBLY ANGLE TRACKS PAGE: 3.3 WRONG RIGHT WRONG RIGHT WRONG A A RIGHT C B CHECK DIAGONAL DIMENSIONS AS SHOWN 1. Points A-A must lie in a horizontal line at exactly the same height, one above the other. 2. Point B is shown here as the highest point on the floor in the door opening. Begin horizontal frame and angle track assembly at the highest point on the floor. 3. Points B-C must lie in a horizontal line at exactly the same height, one above the other. 4. Horizontal frames and angle tracks must be plumb and exactly parallel, one above the other.
DOOR RAILS / ANGLE TRACKS DIMENSIONED SKETCH PAGE: 4.1 R420 ANGLE TRACK Max. 50mm 405mm 330mm 285mm 89 Opening height Vertical door rail ASSEMBLY OF ANGLE TRACK Holes are only drilled if there is no hole at either end of the angle tracks of max. 50 mm, as shown in the sketch - top and bottom. ø10mm
VERTICAL / ANGLE TRACKS PAGE: 4.2 VERTICAL / ANGLE TRACKS 1. Remove door rails from the angle tracks, then press the black sliding strip onto the angle track. Do not pull on the sliding strip! Press on the sliding strip as indicated by the arrow in detail 1. 2. Place the angle tracks against the wall and secure them temporarily with clamps. 3. Then adjust the rails so that the upper edge on the right and left sides is at the same height and the rails are horizontal to each other. 4. Check that the rails are vertical and also check the width and diagonal dimension. 5. Position the bottom section between the angle tracks and secure it temporarily with a clamp on the right and left sides. 6. Check that the overlap from the frame (opening) to the rear edge of the section is 25mm on both sides (see detail 1). 7. Drill holes and screw the angle tracks to the frame as shown in detail 2. 8. Then assemble the door rails. Detail 1 25 E Detail 2 Wall Detail 1a 2 / 3 Angle track Walll 8 45 C See page 3.1 58 B Position of screw / bolt in slot. 65 D 10mm A Tabel 1 Dimensions 2 Angle track 3 Angle track A 67mm 90mm B 54mm 79mm C 2mm 2.8mm D 26mm 43mm E 45mm 65mm
VERTICAL DOOR RAILS PAGE: 4.3 VERTICAL DOOR RAILS Arc 1. Place the bottom door rails on the floor away from the angle tracks, as shown in detail 5. 2. Then align the bottom door rails to the angle tracks, with a slope of 12 mm per metre. 3. Fit the upper door rails to the bottom door rails, and wait until the horizontal angles and door rails have been installed before tightening the Rip-neck screws (see page 4.5). VERTICAL DOOR RAIL 12mm graduation per metre. Detail 3 SCREW M6x16mm (Item no.: 29-28001) FLANGE NUT M6 (Item no.: 29-16604) Detail 5 Angle track A Detail 4 Door rail A = 2 Fittings = 38mm A = 3 Fittings = 26mm Min.70mm
HORIZONTAL / ANGLE TRACKS PAGE: 4.4 Detail 6 Detail 7 Detail 5 SCREW M10x20mm (Item no.: 29-10202) FLANGE NUT M10 (Item no.: 29-16606) 4 PCS. RIP-NECK M6x16mm (Item no.: 29-28001) HORIZONTAL / ANGLE TRACKS 1. Position the horizontal angle tracks and secure according to detail 5. 2. Suspend the ends of the rails temporarily by means of cordage or auxiliary rails and Screw rings (see detail 7). 3. Align the rails so that they are horizontal. Check diagonal dimensions (see detail 6). 4 PCS. FLANGE NUTS M6 (Item no.: 29-16604)
RUBBER STOP ASSEMBLY PAGE: 4.5 Rubber stop Suspension angle Short rubber stop PH + 270mm Long rubber stop PH + 370mm ASSEMBLY FOR RUBBER STOP 4 PCS. SETSCREWS M10x20mm (Item no.: 29-10202) 4 PCS. FLANGE NUTS M10 (Item no.: 29-16606) RUBBER STOP RUBBER TENSION STOP SHORT RUBBER STOP 300mm RIGHT (Manually operated doors) Item no.: 07-10001 SHORT RUBBER STOP 300mm LEFT (Manually operated doors) Item no. 07-10002 SHORT RUBBER TENSION STOP 300mm RIGHT/LEFT (Manually operated doors) Item no.: 07-10007 LONG RUBBER TENSION STOP 500mm RIGHT/LEFT (Electrically operated doors) Item no.: 07-10016 LONG RUBBER STOP 500mm RIGHT (Electrically operated doors) Item no. 07-10010 LONG RUBBER STOP 500mm LEFT (Electrically operated doors) Item no. 07-10011
DOOR RAIL SUSPENSION ANGLE PAGE: 4.6 SUSPENSION ANGLE Detail 8 RUBBER STOP NUMBER OF SUSPENSIONS PER DOOR RAIL DOOR HEIGHT FROM 0-4000mm = 2 PCS. / SIDE DOOR HEIGHT FROM 4001-6000mm = 3 PCS. / SIDE DOOR HEIGHT FROM 6001-10,0000mm = 4 PCS. / SIDE Detail 9 SUSPENSION ANGLE 1. Measure the dimensions and make the suspension angles (see detail 9). Then adapt to the local conditions. CARRIAGE BOLT M10x20mm (Item no.: 29-14201) OTHER SCREWS: SETSCREWS M10x20mm (Item no.: 29-10202) 2. Position the other suspension angles as shown at detail 8. Everything must be bolted, no welds.
OVERVIEW DOORLEAVES 9000 PAGE: 5.1 Nassau 9000F Foamed Nassau 9000FPD Foamed with pass door 90F 90F 90W 90F 90F 90F 90F 90W 90F 90F Nassau 9000G Nassau 9000GPD with pass door 90G 90G 90G 90G 90G 90G 90G 90G 90G 90G Nassau 9000M Nassau 9000MPD with pass door 90F 90F 90M 90F 90F 90F 90F 90M 90F 90F
SECTION ASSEMBLY PAGE: 6.1 Detail 1 Bottom section SECTION ASSEMBLY 1. Unpack all the sections and sort them into the order shown in detail 1. Intermediate section 2. Position all the fitting parts and sort them on a table set up for this purpose alongside the assembly trestles and check them against the packing list (see detail 1). Place cardboard between the sections Small fitting 3. Place the first section, the bottom section, on the assembly trestles with the inside facing upwards, and assemble the bottom brackets/side hinges/ hawser hinges and step handles (as shown in the hinge assembly instruction, pages 7.1-7.4). 4. Position the bottom section with the door roller and the inner foot plate of the bottom bracket. Then fit the opposite foot plate with the door roller mounted. Continue in the same way with all the other sections. 5. Continue assembling the hinges on the other sections, as shown in the hinge assembly instruction, see pages 7.1-7.4. Stack the sections in the door opening! Detail 2 6. Use a spirit level and blocks if necessary and adjust the section so that the overlap is the same on both sides (see detail 2). 7. Do not remove the blocks until all the sections and cables have been assembled and the springs clamped. 8. Assemble all the other sections. Overlap Spirit level Rollers inserted Blocks
HINGE ASSEMBLY MODEL 9000 SLI NORMAL BOTTOM HINGES PAGE: 7.1 TOP HINGE HINGE ASSEMBLY: 1. BOTTOM HINGE ASSEMBLY: Roller guide Door roller 5 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque: 11Nm Holes for hinge screws are drilled (ø5.2mm) in the following cases: 9000 G/GPD 9000 FPD (in the same side as passdoor) 9000 MPD (in the same side as passdoor INTERMEDIATE HINGE Then assemble the hinges as shown with 1 pcs. 6mm and 1 pcs. 10mm centering bush. By PD-LS 1 pcs. 10mm. 2. SIDE HINGE ASSEMBLY: Assemble the side hinges as shown. Then place the door rollers in the side hinge. Finger clip pulley Oiling hole SIDE HINGE 4 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque:11nm Roller guide 3. INTERMEDIATE HINGE ASSEMBLY: Assemble the hinge with the oiling hole facing upwards, screw on carefully with the hinge screws, as shown. 4. TOP HINGE ASSEMBLY: Holes for hinge screws are drilled (ø5.2mm). Then assemble the top hinges as shown. NOTE: Door roller 5 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque: 11Nm The roller guide can be turned according to the engagement of the door rail. REMEMBER: BOTTOM HINGE ALL MOVING PARTS MUST ALWAYS BE LUBRICATED WITH A COUPLE OF DROPS OF OIL. Item number: 6 Hinge screws: ST6.3x19mm torx Tightening torque : 11Nm HINGE SCREW ST6.3x14mm TORX (Item no.: 29-26004 Steel) (Item no.: 29-26012 Stainless steel) Door roller HINGE SCREW ST6.3x19mm TORX (Item no.: 29-26005 Steel) (Item no.: 29-26013 Stainless steel) Centering bush Finger clip pulley Centering bush 6mm/10mm (Item no.: 14-10052, 6 pcs.)
HINGE ASSEMBLY MODEL 9000 SLI HEAVY BOTTOM HINGES PAGE: 7.2 TOP HINGE Roller guide Door roller INTERMEDIATE HINGE 5 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque: 11Nm HINGE ASSEMBLY: 1. BOTTOM HINGE ASSEMBLY: Holes for hinge screws are drilled (ø5.2mm) in the following cases: 9000 G/GPD 9000 FPD (in the same side as passdoor) 9000 MPD (in the same side as passdoor Then assemble the hinges as shown with 1 pcs. 6mm and 1 pcs. 10mm centering bush. By PD-LS 1 pcs. 10mm. 2. SIDE HINGE ASSEMBLY: Assemble the side hinges as shown. Then place the door rollers in the side hinge. Oiling hole SIDE HINGE 4 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque:11nm 3. INTERMEDIATE HINGE ASSEMBLY: Assemble the hinge with the oiling hole facing upwards, screw on carefully with the hinge screws, as shown. 4. TOP HINGE ASSEMBLY: Holes for hinge screws are drilled (ø5.2mm). Then assemble the top hinges as shown. Finger clip pulley Roller guide NOTE: Door roller BOTTOM HINGE 5 Pcs. Hinge screws: ST6.3x14mm torx Tightening torque: 11Nm The roller guide can be turned according to the engagement of the door rail. REMEMBER: ALL MOVING PARTS MUST ALWAYS BE LUBRICATED WITH A COUPLE OF DROPS OF OIL. Item number: Finger clip pulley Door roller 6 Hinge screws: ST6.3x19mm torx Tightening torque: 11Nm Roller guide Oiling hole Centering bush HINGE SCREW ST6.3x14mm TORX (Item no.: 29-26004 Steel) (Item no.: 29-26012 Stainless steel) HINGE SCREW ST6.3x19mm TORX (Item no.: 29-26005 Steel) (Item no.: 29-26013 Stainless steel) Centering bush 6mm/10mm (Item no.: 14-10052, 6 pcs.)
HINGE ASSEMBLY MODEL 9000 F/FPD / M/MPD MOUNTING OF CLIPS UNDER THE SIDE HINGE PAGE: 7.2.1 90 F SECTION 13-10828 Clips 90 M SECTION 90 M SECTION 90 F SECTION 13-10828 Clips
PASS DOOR HINGES PAGE: 7.3 Pass door hinge Nassau 9000FPD HINGE SCREW ST6.3x14mm TORX (Item no.: 29-26004 Steel) (Item no.: 29-26012 Stainless steel) Tightening torque: 11Nm Intermediate hinge To be used as pass door hinge on Nassau 9000GPD. Nassau 9000GPD HINGE SCREW ST6.3x14mm TORX (Item no.: 29-26004 Steel) (Item no.: 29-26012 Stainless steel) Tightening torque: 11Nm Pass door hinge Nassau 900MPD HINGE SCREW ST6.3x14mm TORX (Item no.: 29-26004 Steel) (Item no.: 29-26012 Stainless steel) Tightening torque: 11Nm
HINGES WITH SUPPORT ANGLE PAGE: 7.4 TOP HINGES Type 1 ø11mm ø11mm Type 2 Type 3 Roller guide Roller guides ø14mm Roller guide Single top hinge SIDE HINGES Single top hinge with support angle Single top hinge with support angle Type 1 ø11mm Type 2 ø11mm Type 3 Roller guide Rollerguides ø14mm Roller guide Single síde hinge Single side hinge with support angle Single side hinge with support angle Alu. Door: 9000F/9000G/9000M Type 1 Type 2 Type 3 Not pass door Door width 2 Fitting 3 Fitting Pass door Type 1 Type 2 Type 3 Steel Door: 9000F Type 1 Type 2 Type 3 Not pass door Door width 2 Fitting 3 Fitting Pass door Type 1 Type 2 Type 3
CABLE SAFETY DEVICE PAGE: 7.5 CABLE SAFETY SWITCH POSITION IN CASE OF CABLE BREAKAGE POWER OFF SLOTS FOR ADJUSTING UP / DOWN POWER ON 29 66 BOTTOM HINGE WITH CABLE SAFETY DEVICE CABLE CABLE SAFETY SWITCH, RIGHT, VIEWED FROM ABOVE
SHAFT ASSEMBLY BEARING PLATES PAGE: 8.1 Detail 1 1. Check that distance (Y) is the same on the right and left sides, see diagram. Y (See Diagram) 2. Drill holes for self-tapping screws.position the two outermost holes so that the screws touch the bottom of the slots (see detail 1). 3. Drill holes for self-tapping screws for the spring plates. Position the holes at exactly the same height as for the bearing plates in relation to the shaft centreline (see detail 2). M10x20mm (Item no.: 29-10202) 4 Pcs. SELF-TAPPING SCREWS ST8x23mm (Item no.: 29-26103) DRILL: ø6.8mm KEY: NO.: 13 Bearing plate Detail 2 Shaft centreline Detail 3 Cable drum Shaft Bearing plate DIAGRAM BEARING PLATE 91mm 132mm DISTANCE Y 0mm 65mm Cable
SHAFT ASSEMBLY TORSION SPRINGS / SUPPORT BEARING PLATES PAGE: 8.2 1 extra bearing plate is fitted for each 6 torsion spring and duplex spring on the shaft, leaving a certain distance between the tension spring cone and the bearing plate, as shown in detail 1. 6 TORSION SPRING UNTURNED Detail 1 A WHEN USING UNTURNED TORSION SPRINGS THE DISTANCE A = SPRING CABLE THICKNESS X NUMBER OF TENSION SPRING TURNS + 120mm (The number of tension spring turns can be read off on the label attached to the spring plate)
SHAFT ASSEMBLY SHAFT / SPRING PAGE: 8.3 Detail 1 Pos. no.: 4 LH - Left Spring plate Right Outwards Pos. no.: 2 Pos. no.: 3 Inwards Pos. no.: 1 Detail 2 Bearing plate Left SHAFT ASSEMBLY 1. Place the springs on the floor as an extension of each other (see the table at the bottom of this page). 2. Insert the shaft through the spring and spring plate. Push the cable drum into position. 3. Assemble the shaft coupling on one of the two shafts. Then complete the assembly of the spring arrangement as shown in the sketch. RH - Right Shaft coupling ITEM NO. DESCRIPTION SLI 1 SPRING RED (RIGHT SPRING) 2 SPRING WHITE (LEFT SPRING) 3 CABLE DRUM L 4 CABLE DRUM R
SHAFT ASSEMBLY CABLE FASTENING PAGE: 8.4 Detail 1 Detail 2 Shaft coupling Pointed screw for fastening cable Detail 3 Cable Detail 4 SHAFT ASSEMBLY 1. The springs are now ready for assembly. Assemble the shafts through the bearing plates, screw the spring plates securely into the predrilled holes. The shaft centreline must be in a straight line, as shown in detail 2, page 8.1. 2. Pull the shafts together and place the shaft coupling centrally over the joint. Push a parallel key into the keyway from both sides. Clamp the shaft coupling (see detail 2). 3. Guide the cable from the bottom hinge and back around the cable drum (see detail 1). 4. Insert the cable through the cable lead-in of the drum, with a loose pointed screw, guide the cable through the drum, as shown in detail 3. Now rotate the drum ½ turn with the cable lead-in facing you. The pointed screw for fastening the cable must now be tightened hard with your fingers. Then tighten the pointed screw 2 turns with a spanner. 5. Secure the cable drum to the shaft with a parallel key and two pointed screws. 6. Before the cable is placed on the other cable drum in the same way, tension one of the springs approx. 1 turn to keep the cable tight. 7. The door leaf can be finely adjusted onthe cable screw terminals on the bottom hinges when the springs have been tensioned.
SHAFT ASSEMBLY CABLE DRUM DIAGRAM PAGE: 8.5 Drum - type Shaft (mm) Item no. Fitting type Max door weight (Kg) Max. width (mm) Cable drum Max. dia. (mm) Max. cable (mm) Bearing plate (mm) Max dayligth measure (door heigth) (mm) 0,5 safety turn SL HL VL Reduction for safety pull (mm) M134-5500 D525-216 5250-18-Alu 25.4 03-10060/61 SL/LH HL 680 92 152 5 91 5825 5485 340 322 M203-9750 D800-384 800-32 25,4 03-50040/41 31,75 03-50042/43 SL/LH HL 1000 135 238 6,35 132 9750 9260 490 488 M134-1375 D525-54 5250-54 25,4 04-50001/02 HL 454 102 191 5 111 4530 1380 322 M146-3050 D575-120 5750-120 25,4 04-50010/11 HL 454 102 242 5 1 32 3665 2975 355 M203-3050 D800-120 M203 25,4 04-10040/41 31,75 04-10042/43 HL 1000 137 284 6,35 152 6660 3000 488 M162-4165 D6375-164 6375-164 25,4 04-50020/21 31,75 04-50022/23 HL 728 153 280 6,35 152 5615 4135 392 M216-3350 D850-132 850-11 25,4 05,10001/02 VL 386 85 219 5 132 3280 M280-5500 D1100-216 1100-18 25,4 05-10010/11 VL 454 104 277 5 152 5530 M340-8500 D1350-336 1350-28 25,4 05-50020/21 31,75 05-50022/23 VL 1000 170 343 6 182 8320 Notice: By fitting type HL cable drum 6375-164 is not to be used, HLKF to be ordered.
SHAFT ASSEMBLY SPRING PLATE LABEL PAGE: 8.6 The red-brown or grey-white marking on the spring indicates the number of turns when the springs have been tensioned. The illustration shows three turns. Order no.: This spring is tensioned with x number of turns One spring of a total of 2. Size SPRING LABEL DATE NO.: XXXX TURN: XX MAX.X A = X 1 OF 2 LEFT SIZE X 0X XX XXX } } } L = XXX Max. tensioning turn Spring diameter Spring cable thickness Indicates spring twisting Even no.: Right Odd no.: Left Spring lenght in mm
SHAFT ASSEMBLY SPRING PAGE: 8.7 WHITE Detail 1 Number of spring turns B RED A SHAFT ASSEMBLY 1. Look at the number of spring turns on the spring plate label. Each turn indicates one whole revolution of the spring. 2. Tension the springs by means of the two spring winding rods. Insert one of the spring rods into the hole pointing downwards on the cone. Lift up the spring rod (see detail 1, point B) until the next spring rod can be inserted into the hole in the cone, now pointing downwards. Continue until the coloured line on the spring shows the number of turns required. When removing allow one spring bar in turn to rest against the building (see detail 2). Detail 2 Cone 3. Then tighten the cone bolts to a maximum of ½ turn, after contact with the shaft! 4. Lubricate the springs with SAE 20 oil. Avoid dripping. 5. Test run the door. The door must be balanced in any position. 6. If the door does not hang horizontally it must be adjusted at the cable screw terminal. If this is not sufficient move the cable on the drum. Note that during this movement of the cable the cable must only be pulled out of the cable fastening on the drum. Look at the number of spring turns on the spring plate label.
DOUBLE SHAFT ASSEMBLY PAGE: 8.7 Detail A Detail A (Viewed from the front) Minimum Spring plates Chain wheel 35 teeth GUIDE BUSH 1 Shaft (Item no.: 12-10101) 1¼ Shaft (Item no.: 12-10105)
SPRING SAFETY DEVICE PAGE: 9.1 Torsion spring Rotary plate Spring cone Setscrews M10x25mm Locknut M10mm Spacer ring Facet washers 10mm Spring plate for spring safety device Stop pawl Pawl spring M16 Seeger locking ring Pawl wheel Assemble the pawl wheel tightly against the spring plate. The central stop pawl is located over the rim of the central pawl wheel. (The pawl wheel must be fitted tightly at the top of the bearing.)
DUPLEX SPRING SAFETY DEVICE PAGE: 9.2 Duplex spring safety device for wall placing Red spring White spring Installation: When the springs are tensioned, the spring cones (holders) will move upwards in the long holes. After final tensioning with the recommended turns, the safety device and holding pawl must be placed in rest position. The safety device is now ready for activaton, if spring break occurs on either the small or the big spring. 25-60011 Variants: 25-60011/-012 Duplex spring safety device 91mm 1" complete wall 25-60013/-014 Duplex spring safety device 111mm 1" complete wall 25-60015/-016 Duplex spring safety device 132mm 1" complete wall 25-60017/-018 Duplex spring safety device 152mm 1" complete wall 25-60035/-036 Duplex spring safety device 132mm 1 1/4" complete wall 25-60037/-038 Duplex spring safety device 152mm 1 1/4" complete wall
CHAIN HOIST PAGE: 10.1 Min. 200mm sidespace The chain hoist drive can be changed into two assembly positions. 1. RIGHT AS SHOWN 2. LEFT ASSEMBLY CA 1250 CA 750
PULL ROPE PAGE: 10.2 RINGBOLT M10x30mm (Item no.: 29-15011) The holes is drilled in the angle track. PULL ROPE Ø=10mm 130M/roller (Item no.: 07-10040) Distance between knots approx. 500mm ½ door height + approx. 150mm Steel tube frame PULL ROPE FITTED ON THE SAME SIDE AS LOCK
DORR HANDLE / LOCK MODEL 9000F - 9000M PAGE: 11.1 4 LOCKNUTS M6 (Item no.: 29-16106) 4 SCREWS M6x16mm (Item no.: 29-28010) 4 WASHERS M6 (Item no.: 29-17209) ADHERE DOOR HANDLE TO REAR SIDE WITH BUTYL JOINTING COMPOUND. (Item no.: 18-10111) 2 Fitting RIP-NECK M6x16mm (Item no.: 29-28001) 3 Fitting Press the lock bolts through the door rail. At the same time check that the bottom rubber seals tightly against the floor. RIP-NECK M6x16mm (Item no.: 29-28001)
DOOR HANDLE MODEL 9000G PAGE: 11.2 350mm Position of inner handle 4 Pcs. Rip-Neck M6x16mm (Item no.: 29-28001) 350mm Position of inner footplate
LATCH HOOK LOCK PAGE: 11.3 Fit the latch hook lock on the same side as the door handle! The latch hook lock can be turned for right/left assembly! Fit ring on bottom bracket, then place the latch hook on the angle track and secure with ripneck screws. Secure angle track to the floor with the assembly angle.
NLSi/u PAGE: 11.4 MICROSWITCH V4LS WITH CABLE (Item no. 26-14098) LOCK PLATE (Item no. 19-20027) 3 PCS. FLANGE NUT M6 (Item no. 29-16604) MICROSWITCH PLATE (Item no. 26-14101) 3 PCS. RIP-NECK SCREWS M6x16 (Item no. 29-28001) 2 PCS. SCREWS, SIZE.3x13.5 (Item no. 29-21501) Fig. A Fig. B 1 When door is fully mounted and closed, hold lock plate on vertical angle rail. Check lock plate is in contact with rail. See Fig. A Centre lock plate equal amount of space on both side of lock arm. See Fig. B Drill 3xø6.8 holes in centre of elongated holes. 2 Fit microswitch on plate using the two 3x13.5 screws (electrically operated doors only) = = 3 Fit lock plate and microswitch on vertical angle rail using rip-neck screws and flange nuts (electrically operated doors only). 4 Lock fully fitted.
PAGE: 11.5 1 Lock arm with retaining plate must be approx. 2 mm from guide rails. Adjust by bending lock arm carefully. (Arm can only be bent once.) 2 2 To ensure the automatic function will work correctly, we recommend bending the lower tab on the lock plate outwards slightly in relation to the upper tab. (approx. 1-3 mm). Alternatively, the lock plate can be fitted vertically even though the guide rail is angled backwards. 3 All moving parts with the exception of the retaining plate must be lubricated (SAE20 or similar) at every service. Lubricate lock cylinder with lock oil.