Issue Date: 2007-10-24 Page 1 of 6 Report Reference # E210157-A29-UL-1 SPECIFIC TECHNICAL CRITERIA UL 60950-1, First Edition Information technology equipment - Safety- Part 1: General Requirements Report Reference No...: E210157-A29-UL-1 Compiled by...: Enes Smajilovic Reviewed by...: Stefan Gardenberg Date of issue...: 2007-10-24 Standards...: UL 60950-1, 1st Edition, 2006-07-07 (Information Technology Equipment - Safety - Part 1: General Requirements) CSA C22.2 No. 60950-1-03, 1st Edition, 2006-07 (Information Technology Equipment - Safety - Part 1: General Requirements) Test procedure...: Component Recognition Non-standard test method...: N/A Test item description...: Component Type DC/DC Power Modules Trademark...: Ericsson Model and/or type reference...: 1. PKJ 4518 PI 2. PKJ 4519 PI 3. PKJ 4719 PI 4. PKJ 4910 PI 5. PKJ 4111 PI 6. PKJ 4111A PI 7. PKJ 4713 PI 8. PKJ 4113 PI 9. PKJ 4113A PI 10. PKJ 4216N PI 11. PKJ 4316 PI 12. PKJ 4316A PI 13. PKL 4118 PI 14. PKL 4118B PI 15. PKL 4118A PI 16. PKL 4119A PI 17. PKL 4219A PI 18. PKL 4110 PI 19. PKL 4110A PI 20. PKL 4311 PI 21. PKL 4313 PI 22. PKJ 4718B 23. PKJ 4119B 24. PKJ 4110B may be followed by suffixes P, T, M, LA, LB or LC. These suffixes may be applied individually or in combination with one another.
Issue Date: 2007-10-24 Page 2 of 6 Report Reference # E210157-A29-UL-1 Rating(s)...: Input (dc) Output (dc) Model Vdc Vdc A 1. PKJ 4518 PI 36-75 1.8 30 2. PKJ 4519 PI 36-75 2.5 20 3. PKJ 4719 PI 36-75 2.5 30 4. PKJ 4910 PI 36-75 3.3 30 5. PKJ 4111 PI 36-75 5 20 6. PKJ 4111A PI 36-75 5 30 7. PKJ 4713 PI 36-75 12 6.25 8. PKJ 4113 PI 36-75 12 8.3 9. PKJ 4113A PI 36-75 12 12.5 10. PKJ 4216N PI 36-75 30.2 8.3 11. PKJ 4316 PI 36-75 28.2 11 12. PKJ 4316A PI 36-75 28.2 12.4 13. PKL 4118 PI 36-75 1.8 60 14. PKL 4118B PI 36-75 1.8 80 15. PKL 4118A PI 36-75 1.8 100 16. PKL 4119A PI 36-75 2.5 60 17. PKL 4219A PI 36-75 2.5 80 18. PKL 4110 PI 36-75 3.3 50 19. PKL 4110A PI 36-75 3.3 60 20. PKL 4311 PI 36-75 5 60 21. PKL 4313 PI 36-75 12 25 22. PKJ 4718B 36-75 1.8 40 23. PKJ 4119B 36-75 2.5 40 24. PKJ 4110B 36-75 3.3 40 Particulars: test item vs. test requirements Equipment mobility...: Component type for building-in Operating condition...: continuous Mains supply tolerance (%)...: N/A Tested for IT power systems...: No IT testing, phase-phase voltage (V)...: N/A Class of equipment...: Special Application Mass of equipment (kg)...:.085-.090 Protection against ingress of water...: IP X0 Possible test case verdicts: - test case does not apply to the test object...: N / A - test object does meet the requirement...: Pass - test object does not meet the requirement...: Fail (acceptable only if a corresponding, less stringent national requirement is "Pass")
Issue Date: 2007-10-24 Page 3 of 6 Report Reference # E210157-A29-UL-1 General remarks: - "(see Enclosure #)" refers to additional information appended to the Test Report - "(see appended table)" refers to a table appended to the Test Report - Throughout the Test Report a point is used as the decimal separator
Issue Date: 2007-10-24 Page 4 of 6 Report Reference # E210157-A29-UL-1 GENERAL PRODUCT INFORMATION: CA1.0 CA1.1 Report Summary N/A CB1.0 CB1.1 Product Description Units are component type DC/DC Power Modules, and are printed wiring board or chassis mounted. They are provided with terminal pins for connection to their nominal rated dc source of supply, and output connections. The transformer in the converters is not relied on for providing any insulation. They provide functional insulation only. Output voltages remain within SELV limits, even with internally generated non-selv voltages. Refer to Enclosure - Miscellaneous for abnormal testing results which demonstrate SELV limits were not exceeded. CC1.0 CC1.1 Model Differences The following models were tested: PKL 4110A PI, PKL 4118 APIT, PKL 4316 PIT, PKL 4313 PIT, and PKL 4311 PIT. Model PKL 4110A PI represents the 4110 Series, 4119 Series, 4718 Series, 4918 Series and Models PKL 4118 PIT and PKL 4118B PIT and Model PKL 4219A PIT. Model PKL 4316 PIT represents the 4316 Series. Model PKL 4313 PIT represents the 4213 Series. Model PKL 4311 PIT represents the 4211 Series. No testing was considered necessary to add Model PKL 4219A PIT due to its similarity to Model PKL 4118 PIT. Models PKJ 4111A PI, PKJ 4119 PIT, PKJ 4216N PITM, PKJ 4316N PIT and PKJ 4316A PI were tested. All models are similar except for output voltage and current rating. The difference in output ratings is achieved by varying the number of turns on the sense inductor as well as varying the number of output filter capacitors. The "P" suffix is for positive logic for "PI's". The "T" suffix is for trim compatibility. The "PT" suffix is for positive logic of the trim compatible units. The "LA", "LB" and "LC" suffixes are for various lead length. The "M" suffix is a mechanical modification that does not have any threads for mounting auxiliary heat sinks. The Model PKJ 4216N PIT is identical to the model PKL 4316 PIT except for a different transformer (M1), current limiting resistor (R10), has different ratings due to lower output current, and the additional transistors (T3-T6), capacitors (C15-C19), and diodes (D5-D8). The Model PKJ 4316 PITM is identical to the model PKJ 4216N PIT except for lower output ratings and changes of non critical components C20, M3, R1 and R15. Models PKJ 4518 PI, PKJ 4519 PI, PKJ 4719 PI, PKJ 4910 PI, PKJ 4111 PI, PKJ 4713 PI, PKJ 4113 PI, PKJ 4113A PI are identical to model PKJ 4111A PI, except for different transformer, current limiting resistor, and output transistors or diodes. CD1.0 Additional Information
Issue Date: 2007-10-24 Page 5 of 6 Report Reference # E210157-A29-UL-1 CD1.1 See "Engineering Conditions of Acceptability" for details. This test report replaces E200147-A3 issued by UL Northbrook and UL International Demko takes over the responsibility for the report. This report is transferred to new UL file. The original report was modified to include the following changes: - evaluation for use of all models at altitude up to 5 000 m, - change of factory name and update of address, - model PKJ 4316A PI copied from report E309181-A1, - models transferred from UL file and merged into this report as indicated in the enclosure 7-11. Tests conducted on sample PKJ 4316A PI is deemed representative for all models evaluated for altitude up to 5 000 m. Models from reports E200147-A3 and E309181 were investigated to IEC/UL 60950-1 1st ed., the new added models investigated to IEC/UL60950 3rd edition and were evaluated for compliance with requirements of IEC/UL 60950-1 1st edition. Adding models PKJ 4718B, PKJ 4119B and PKJ 4110B. The following tests conducted in accordance with UL60950-1 were considered representative of the same tests required by CSA C22.2 No. 60950-1-03 and IEC 60950-1. No tests were necessary for transferring models from report E200157-Vol2-Sect23. CE1.0 CE2.0 CE2.1 CE2.2 Technical Considerations The product was submitted and tested for use at any ambient temperature where 100 C is not exceeding on the baseplate when installed in the end product. Converter models PKL 4118A PI, PKL 4118B PI, PKJ 4216N PI, PKJ 4316 PI and PKJ 4316A PI have been evaluated for a maximum exterior baseplate surface temperature of 120 C. This power supply has been judged on the required creepage and clearances in the Standard for Information Technology Equipment UL 60950-1, First Edition, Clause 2.10, which covers the end-use product for which the component was designed. Additionally all models were evaluated for use at altitudes up to 5 000 m according to requirements of IEC 60664-1. Method used for evaluation for use up to 5 000 m: 102V peak of Working Voltage measured previously, 0.7 mm for FI taken form table 2K, 1.48 correction factor used form IEC 60664-1 (A.2), that gives 1.04 mm clearance and 1700Vdc taken from table A1 of IEC60664-1 is applicable for Electric Strength test which is lower then 2000 Vdc used previously for testing of model PKJ 4316A PI. CF1.0 CF1.1 Engineering Conditions of Acceptability For use only in or with complete equipment where the acceptability of the combination is determined by When installed in an end-product, consideration must be given to the following: CF1.2 The following Production-Line tests are conducted for this product: Electric Strength CF1.3 The end-product Electric Strength Test is to be based upon a maximum working voltage of: Input-SELV: 75 Vrms, 102 Vpk CF1.6 The following secondary output circuits are at hazardous energy levels: Output CF1.13 The investigated Pollution Degree is: 2 CF1.19 The following end-product enclosures are required: Electrical, Fire, Mechanical CF1.20 The following components require special consideration during end-product Thermal (Heating) tests due to the indicated maximum temperature measurements during component-level testing: T1 (102.2 C) for model PKJ 4316A PI
Issue Date: 2007-10-24 Page 6 of 6 Report Reference # E210157-A29-UL-1 CF2.0 CF2.1 CF2.2 CF2.3 CF2.4 CF2.5 CF2.6 CF2.7 CF2.8 CF2.9 CF3 This power supply shall be installed in compliance with the enclosure, mounting, creepage, clearance, casualty, and segregation requirements of the ultimate application.,, The output connectors are not acceptable for field connections and are only intended for connection to mating connectors of internal wiring inside the end-use machine. The acceptability of these and the mating connectors relative to secureness, insulating materials, and temperature shall be considered. Consideration should be given to measuring the temperatures on power electronic components, coils, and transformer windings when the power supply is installed in the end-use equipment. All transformers employ Class A (105 C) insulation except where noted in this Report. Component Failure and SELV Reliability Tests conducted on Transformer T1 with primary to secondary shorted indicate that a reliable insulating system is not required.,, The unit should be located within an overall enclosure so that uninsulated current-carrying parts are suitably enclosed.,, The need for conducting Leakage Current Tests and Dielectric Withstand Tests are to be determined as part of the end-product evaluation.,, If the input is 75 V dc or less, then all the outputs remain SELV under normal and abnormal operating conditions. In cases where the input exceeds 60 V dc, except for model PKJ 4316A PI no additional considerations applies due to Basic Insulation is provided, for other models the following must be adhered to if the converter output shall comply to SELV:,, A. The source must be isolated by DOUBLE or REINFORCED INSULATION from the primary circuit in accordance with the standard or,, B. The source must be isolated by minimum BASIC INSULATION from the primary circuit in accordance with Subclause 2.2.4,, C. Single fault condition testing in the 60 < Vdc >75 supply circuit is to be performed with the converter to demonstrate that the output of the converter meets the requirements for SELV as per clause 2.2.2.,, D. If the source is a centralized d.c. power system (DC MAINS voltage), the source may be treated as a TNV-2 circuit (>60 V up to and including 80 V) then single fault testing has demonstrated compliance with SELV limits and isolation requirements equivalent to BASIC INSULATION per Subclauses 1.6.1.2, 2.3.2 and 2.3.1b of UL 60950-1. Converter models PKL 4118 APIT and PKL 4118 BPIT have been evaluated for a maximum exterior base plate surface temperature of 120 C. This temperature is to be measured on the base plate of the DC/DC Converter near Q200. Airflow from an axial fan at a rate of 1.6 m/s (325 ft./min.) was directed towards T1 from a distance of 7 cm from the converter to provide laminar airflow during heating tests and cool the converter while operating under maximum normal load, to achieve a stable base plate temperature of 120 C. For model PKJ 4316A PI: The maximum temperature on the base plate above D7 shall not exceed 120 C in end system. Additional consideration shall be given during the end product investigation if the temperature exceed 120 C. For model PKJ4316A PI: A external DC fan is provided during testing. The information of DC fan are shown as follow: At 75 Vdc input, Fan RPM - 1378; Fan Distance from Unit: 32.4 mm; Fan Location: Input side of the unit; Air-flow Direction: From Input side to Output side of the unit. At 36 Vdc input, Fan RPM - 2046; Fan Distance from Unit: 15 cm; Fan Location: Input side of the unit; Air-flow Direction: From Input side to Output side of the unit. Functional Insulation only is considered between input and output and between input/output circuitry and base plate for all models except model PKJ 4316A PI were Basic Insulation is provided between input circuit and output circuit and between input/output circuit and base plate. Accessibility of the DC output should be considered in the end system.