Test Report: PLP-45-12 45W Single Output LED Power Supply DESIGN ERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENIRONMENT TEST
DESIGN ERIFY TEST OUTPUT FUNCTION TEST 1 RIPPLE & NOISE 1:4.2 p-p (Max ) I/P: 230AC 1: 2.4 p-p (Max ) 2 CURRENET ADJUST RANGE 3 OUTPUT OLTAGE TOLERANCE CH1: 2.85 A ~ 3.8 A I/P: 230 AC I/P: 115 AC O/P:C:10 1:10 %~ -10 % (Max) I/P:100 AC / 264 AC O/P:FULL/ MIN LOAD 2.1 2.08 A ~ A ~ 4.37 4.37 A/ 230 AC A/ 115 AC 1: 4.5 %~ -4.5 % 4 LINE REGULATION 1: 3 %~ -3 % (Max ) I/P:100 AC ~ 264 AC 1: 2.1 %~ -2.1 % 5 LOAD REGULATION 1: 5 %~ -5 % (Max ) I/P: 230 AC O/P:FULL ~MIN LOAD 1: 0.6 %~ 4.5 % 6 SET UP TIME 230AC: 500 ms (Max) I/P: 230 AC 230AC/ 388 ms 115AC: 1200 ms(max) I/P: 115 AC 115AC/ 800 ms 7 OER/UNDERSHOOT TEST < +5% I/P: 230 AC TEST: < 5 % Model: PLP-45-12 Test Report 2 / 7
INPUT FUNCTION TEST 1 INPUT OLTAGE RANGE 90AC~264 AC I/P:TESTING I/P: LOW-LINE-3= 87 HIGH-LINE+15%=300 O/P:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC POWER ON/OFF ) TEST: OK 40 ~264 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P:90 AC ~ 264 AC O/P:FULL~MIN LOAD 3 POWER FACTOR 0.9 / 230 AC(TYP) I/P: 230 AC I/P: 115 AC O/P:O/P:75%~100% LOAD TEST: OK 230: PF= 0.98 / 100% Load 0.9 / 115 AC(TYP) PF= 0.969 / 75% Load 115: PF= PF= 1 1 / 100% Load / 75% Load 4 EFFICIENCY 86% (TYP) I/P: 230 AC 87.9 % 5 INPUT CURRENT 230/ 0.3 A (TYP) I/P: 230 AC I = 0.23 A/ 230 AC 115/ 0.6 A (TYP) I/P: 115 AC I = 0.46 A/ 115 AC 6 INRUSH CURRENT 230/ 30 A (TYP) I/P: 230 AC 7 LEAKAGE CURRENT < 0.75 ma / 240 AC I/P: 264 AC O/P:Min LOAD I = 27 A/ 230 AC L-FG: 0.28 ma N-FG: 0.28 ma Model: PLP-45-12 Test Report 3 / 7
PROTECTION FUNCTION TEST 1 OER LOAD PROTECTION 100 %~ 110 % I/P: 230 AC I/P: 115 AC O/P:TESTING 100.5%/ 230 AC 100.5%/ 115 AC Constant current limiting, recovers automatically after fault condition is removed 2 OER OLTAGE PROTECTION CH1:15 ~ 18 I/P: 230 AC I/P: 115 AC O/P:MIN LOAD 16.93 / 230 AC 16.88 / 115 AC Shut down Re- power ON 4 SHORT PROTECTION I/P: 264 AC Hiccup mode, recovers automatically after fault condition is removed COMPONENT STRESS TEST 1 Pow er Transistor ( D to S) or (C to E) Peak oltage Q 1 Rated: 10A/600 I/P:High-Line +3 = 267 O/P: (1)Full Load Turn on (1) (2) 599 550 (3) 580 2 Diode Peak oltage D100 Rated: 30A/80 3 Clamp Diode Peak oltage D2 Rated: 2A/800 4 Control IC oltage Test U 1 Rated: 10.5~18 (2) Output Short (3)Full load continue I/P:High-Line +3 = 267 O/P: (1)Full Load Turn on (2)Output Short (3)Full load continue I/P:High-Line +3 = 267 O/P: (1) Dy namic Load 90%Duty/1KHz (2)Full load continue I/P:High-Line +3 = 267 O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 71.6 (2) (3) (1) (2) 61.6 71 640 554 (1) 17.28 (2) 12.23~12.32 (3) 17.3 Model: PLP-45-12 Test Report 4 / 7
SAFETY & E.M.C. TEST SAFETY TEST 1 WITHSTAND OLTAGE I/P-O/P: 3.75 KAC/min I/P-O/P: 4KAC/min I/P-O/P: 3.57 ma I/P-FG: 2KAC/min I/P-FG: 2.4 KAC/min I/P-FG: 3.18 ma O/P-FG: 1.5 KAC/min O/P-FG: 1.8 KAC/min O/P-FG: 1.42 ma 2 ISOLATION RESISTANCE I/P-O/P:500DC>100MΩ I/P-FG: 500DC>100MΩ O/P-FG:500DC>100MΩ I/P-O/P: 500 DC I/P-FG: 500 DC O/P-FG: 500 DC /70%RH I/P-O/P: 30 GΩ I/P-FG: 30 GΩ O/P-FG: 30 GΩ E.M.C TEST 1 HARMONIC EN61000-3-2 CLASS A CLASSC 2 CONDUCTION EN55015 CLASS B 3 RADIATION EN55015 CLASS B 4 E.S.D EN61000-4-2 LIGHT INDUSTRY AIR:8K / Contact:4K I/P: 230 AC/50HZ I/P: 230 AC (50HZ) O/P:FULL/50% LOAD I/P: 230 AC (50HZ) I/P: 230 AC/50HZ PASS PASS Test by certified Lab PASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 LIGHT INDUSTRY INPUT: 1K 6 SURGE IEC61000-4-5 LIGHT INDUSTRY L-N :1K L,N-PE:2K I/P: 230 AC/50HZ I/P: 230 AC/50HZ CRITERIA CRITERIA A A Model: PLP-45-12 Test Report 5 / 7
RELIABILITY TEST ENIRONMENT TEST 1 TEMPERATURE RISE TEST MODEL:PLP-45-24 1. ROOM AMBIENT BURN-IN:6 HRS I/P: 230AC O/P: FULL LOAD Ta= 26.3 2. HIGH AMBIENT BURN-IN: 2 HRS I/P: 230AC O/P: FULL LOAD Ta= 62.6 2 OER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMPERATURE TURN ON TEST ROOM AMBIENT HIGH AMBIENT NO Position Ta= 26.3 Ta= 62.6 1 LF2 47.5 81.5 2 C51 55.0 86.6 3 T1 58.5 89.7 4 C106 50.8 82.2 5 Q1 55.6 88.0 6 D100 58.1 89.3 7 C101 45.1 77.1 8 L1 58.0 90.9 9 BD1 60.0 93.0 10 C8 55.2 88.4 11 D2 73.8 105.5 12 U1 61.3 91.0 13 C1 37.0 73.0 I/P: 230 AC O/P:O/P SHORT TURN ON AFTER 2 HOUR I/P: 264AC/100AC O/P:LED=23 Ta= -35 4 HIGH HUMIDITY HIGH TEMPERATURE HIGH OLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 62.6 I/P: 272 AC O/P:LED=23 Ta= 62.6 HUMIDITY= 95 %R.H 5 TEMPERATURE COEFFICIENT + 0.03 %(0~50 ) I/P: 230 AC + 0.02 %(0~50 ) 6 STORAGE TEMPERATURE TEST 1. Thermal shock Temperature: -45 ~ +90 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle: 5 CYCLE 5. Input/Output condition: STATIC 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -35 ~ +65 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle: 10 CYCLE 5. Input/Output condition: 230AC/Full Load OK OK Model: PLP-45-12 Test Report 6 / 7
8 IBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wav e (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) 9 CAPACITOR LIFE CYCLE PLP-45-24:SUPPOSE C106 IS THE MOST CRITICAL COMPONENT (1) I/P: 230AC Ta= 25 LIFE TIME (2) I/P: 230AC Ta= 60 LIFE TIME (1) 566416.5HRS (2) 70363.8HRS 10 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE: 586.5K HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Betw een Failure : Above 20,000 hours @ TA 60 DATE SAMPLE TEST RESULT TESTER APPR OAL 2009/7/31 RD SAMPLE PASS SANFORD SU INCENT TSENG 2009/10/7 PRODUCT SAMPLE W0908C39 PASS SANFORD SU INCENT TSENG 2003/12/12 A50-F023 Model: PLP-45-12 Test Report 7 / 7