OLLET FIXTURES, HUKS N OLLETS FOR MHINING ENTERS ROTRY TLES MNUL LTHES GRINERS
ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES Extremely Fast ollet hanges hanging collets on a Royal Quick-Grip Power-lock takes just a few seconds. unique hook and groove design for securing collets is used instead of traditional threads. Wide Gripping Range Royal Quick-Grip ollets have a 0.062" gripping range (+/- 0.01"), enabling them to accommodate undersized and oversized bar stock. Tool learance Optimized Slim nose diameter offers better tool clearance compared to vises and other prismatic workholding devices. NEWEW Extreme Grip Force The gripping segments of Royal Quick-Grip collets always remain parallel to the workpiece over their full length, ensuring grip force is evenly distributed. This is a significant advantage for thin-walled parts that are susceptible to crushing. ompletely Sealed Lubricated for life, these fixtures incorporate multiple O-ring seals to prevent chips and coolant from impacting piston movement. Flexible The face of the Royal Power-lock is precision-ground and includes tapped holes, enabling the use of custom stops, locators, etc. Proudly Made in U.S.. Heavy-uty onstruction ody and piston are hardened to Rc 61-6 for maximum rigidity and durability. Low Maintenance Oversized evacuation slots on all four sides enable chips to be easily flushed clear on bore-thru applications. ual-port ctuation ll units are equipped with hydraulic ports on both the side and bottom surface of the fixture, offering actuation flexibility for both fixed and rotary table applications. Precision Mounting Internal bore and external O are both precision-ground, offering flexibility while ensuring accurate, repeatable mounting to plates, tombstones, etc. ustom ollet Profiles One of the greatest advantages of this workholding system is in Royal's ability to supply custom collet profiles for odd-shaped second-op gripping. See example on adjacent page. Note ollets sold separately 44
ROYL QUIK-GRIP POWER-LOK HYRULI OLLET FIXTURES NEWEW Proudly Made in U.S.. q Royal Power-lock ollet Fixtures bring the full functionality of our Quick-Grip N ollet hucks to your vertical and horizontal machining centers. q These fixtures incorporate many of the same great features as our Quick-Grip N ollet hucks, including ten-second collet changes and the use of parallelgrip collets with a full.062" clamping range. q great alternative to traditional vises and fixtures especially for long, thin parts, or those with asymmetrical external features. q Units are designed to be actuated via hydraulic pressure, and may also be actuated pneumatically for lighter-duty applications. q Engineered for use in both stationary and rotary-table applications. aution not for use on lathes or grinders above 60 rpm! q Heavy-duty all steel construction with a large double-acting piston for high clamping force. q onfigured with both side and bottom ports for plumbing flexibility. q Multiple units can be plumbed in series for single-source actuation. q Mounting face is precision-ground for perpendicularity to centerline. q Ideal for high-production vertical and horizontal milling applications. q For use with Royal Quick-Grip collets (pages 18-29). Power-lock Grip Force Specifications MX INPUT MX MX HYRULI XIL LMPING MOEL PRESSURE (psi.) FORE (lbs.) FORE (lbs.) QG-42 580 7,865 17,980 QG-65 580 10,115 2,600 QG-80 580 11,240 25,850 QG-100 580 14,610,720 E When paired with a custom-profile Quick-Grip collet, the Royal Power-lock can help you optimize your workholding for parts that aren t well-suited to traditional vises or prismatic fixtures. Royal Quick-Grip Power-lock Hydraulic ollet Fixtures PITY E PRT MOEL (ROUN) (SQURE) (SQURE) (OUTER I.) NUMER PRIE QG-42 1.66 1.16 6.06 6.89 4.92 4.72.18 4950 QG-65 2.66 1.78 6.85 8.27 5.75 5.12.00 4952 QG-80.28 2.0 7.4 8.46 6.0 5.12.00 4954 QG-100 4.0 2.78 9.02 10.6 8.46 5.51.8 4956 $2,520 2,705,045 4,195 45
ROYL QUIK-GRIP MNUL OLLET FIXTURES FOR 4TH N 5TH XIS PPLITIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism. q an be used in both stationary and rotary table applications. aution not for use on lathes or grinders above 5 rpm! q Many of the same great features as our Quick-Grip N ollet hucks, including ten-second collet changes and parallel-grip collets with a full.062" clamping range. q Pullback design with an internally threaded back plate enables the use of a stop rod. q ottom and all four sides are ground for both vertical and horizontal mounting. q Ideal for high production 4th and 5th axis applications. q For use with Royal Quick-Grip collets (pages 18-29). Royal Quick-Grip Manual ollet Fixtures MOEL PITY E PRT NUMER PRIE* E QG-42 1.66".94 5.12.94.94 0.4 4900 QG-65 2.66".94 5.91 4.72 4.72 0.4 4904 QG-80.28" 4. 6.50 5.1 5.1 0.51 4908 QG-100 4.0" 4. 7.87 6.69 6.50 0.51 4912 $2,876,049 4,19 4,528 *ollet not included order separately. ROYL 5, 16, & J MNUL OLLET FIXTURES Proudly Made in U.S.. Royal 5, 16 and J Manual ollet Fixtures MOEL PITY TYPE E F PRT NUMER PRIE 5 1 1 /16" Type 1.7 2.50 4.95.50 1.15 0.75 62002 5 (for HRT-110)* 1 1 /16" Type 2 4.20 2.50.50 1.15 62004 16 1 5 /8" Type 2 4.95.5 4.6 1.50 62006 J 1 /4" Type 2 4.95.5 4.1 1.00 62008 *Haas and HRT-110 are registered trademarks of Haas utomation, Inc. q Opened and closed via an internal cam mechanism. q ccu-length operation collet and workpiece position remains fixed for precise length control. q an be used in both stationary and rotary table applications. aution not for use on lathes or grinders above 5 rpm! q Special model 62004 bolts directly to Haas HRT-110* and other small indexers. Note cam bolt is recessed on this model. q ll other models configured for both four and six-slot mounting 4.125" bolt circle diameter. q ll models include cam wrench. $762 798 1,150 1,150 F E E Type 1 Type 2 46
ROYL KEY-OPERTE QUIK-GRIP OLLET HUK FOR MNUL LTHES NEWEW Note ollets sold separately q Now you can enjoy the same great features of the Royal Quick- Grip N ollet huck on your manual engine lathes, including ten-second collet changes and parallel-grip collets with a full.062" clamping range. q No hydraulic actuator needed chuck is operated with a traditional square-drive chuck key (included) via a side-access screw. q In addition to manual lathe applications, this chuck can also be utilized on grinders, indexers, rotary tables, etc. q y eliminating the drawtube and offering a full 2-5/8" thru capacity (compared to 1-1/16" of a 5 collet closer), users can make much better use of their lathe s spindle capacity. q Very accurate 0.0005" TIR guaranteed! q alanced to 4,000 rpm. q Superior gripping force approximately 00% greater than our 5 pneumatic collet closer. q Order backplate separately. Other backplate styles available as custom order. q For use with Royal QG-65 collets (pages 22-2). q Note this product is specifically designed for use on manual equipment not equipped with a hydraulic actuator. For N lathes, better performance will be achieved through the use of Royal N ollet hucks. Royal Key-Operated Quick-Grip ollet huck for Manual Lathes* PRT MOEL PITY NUMER PRIE QG-65 2.66 7.87 4.92 4.45 1.8 4920 $,785 *Order backplate and collets separately. ackplates for Key-Operated QG Lathe huck PLTE PLTE PRT MOEL IMETER THIKNESS NUMER PRIE 2-5 7.87 1.10 490 2-6 7.87 1.18 492 1-5 7.87 1.60 494 1-6 7.87 1.85 496 $69 761 88 1,059 q Hardened and precision ground. q ackplates accept Royal Quick-Grip stops featured on page 16. 47
ROYL 5 EXPNING OLLETS q Unlike chucks and most collets that grip the O of a workpiece, 5 expanding collets are designed to grip on the I of a part. q ccu-length design ensures precise workpiece positioning no z-axis movement. q ollet head is easily machined to required size. an be re-machined as necessary. q oncentricities of + 0.0002" can typically be achieved using Royal 5 expanding collets. q Made from 1144 steel that can be hardened after machining for wear resistance. q dditional head lengths and diameters available. ontact us for information. Head is easily machined to required size by customer. See chart for range. Precision ground body for excellent workpiece concentricity. Royal 5 Internal Expanding ollets NOMINL MHINLE HE HE RNGE PRT IMETER LENGTH MIN-MX NUMER PRIE 4" 1" 1 4" 11 16" 20100 1" 1" 7 16" 15 16" 20101 1 1 2" 1" 4" 1 7 16" 20102 1 1 2" 1 1 2" 4" 1 7 16" 2010 1 1 2" 2" 4" 1 7 16" 20104 2" 1" 4" 1 15 16" 20107 2" 1 1 2" 4" 1 15 16" 20108 2" 2" 4" 1 15 16" 20109 2 1 2" 1" 4" 2 7 16" 20112 " 1" 4" 2 15 16" 20117 5" 2" 4" 4 15 16" 20127 $198 198 188 207 208 217 20 26 266 292 561 Expanding rod is hardened and ground for strength and durability. Proudly Made in U.S.. Internal spring provides positive release. Rear threaded section is separate from collet body. When this section is pulled back by the drawtube, it pulls the tapered expanding rod back, causing the head to expand. Replacement Expanding Rods HE HE I. LENGTH PRT NUMER PRIE 4" 1" 2015 1" 1" 2016 1 1 2" 5" 1" 2010 1 1 2" 5" 1 1 2" 2011 1 1 2" 5" 2" 2012 $58 5 41 4 44 ROYL 5 STEP OLLETS Proudly Made in U.S.. q Royal step collets allow large diameter parts to be held in a 5 collet. q Head can be easily bored out by customer to required size. q Three dowel pins are supplied to ensure accurate machining. q 1 1 4" thick head allows for 1" bore depth. q ollets are made from 1144 steel and can be hardened for wear resistance. Royal 5 Step ollets PILOT PRT HE I.* HOLE PIN I. NUMER PRIE 2" 1 4" 1 8" 20020 $179 " 5 16" 1 4" 20022 27 4" 5 16" 1 4" 20024 70 5" 5 16" 1 4" 20025 479 *We recommend ordering a collet with a head diameter at least 1 2" larger than workpiece diameter. Note these step collets close on the 10 angle, not the head O. When using, be sure part is sufficiently clamped. 48
ROYL ULTR-PREISION ER OLLETS 0.0002" TIR Inch and Metric Sizes Royal ER ollets are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life. Sealed Models vailable For precise coolant delivery to the tip of the cutting tool. Large Inventory ll sizes are in-stock, ready for immediate shipment. Extremely ccurate Runout is guaranteed to be 6 microns (0.0002") TIR, or better. Each collet is inspected to this standard prior to shipping. Wide Gripping Range Royal standard ER ollets contain 16 slots, providing a larger gripping range than other brands. Heavy uty onstruction Royal ER ollets are made from high-grade steels imported from Germany and are hardened for long life. Great Value Very competitive prices make these high-quality ER ollets the best value in the industry. ROYL SELE ULTR-PREISION ER OLLETS Short slots block flow, ensuring that all coolant is delivered thru the cutting tool. Perfect Match to Your utting Tool iameter ll Royal ER ollets are available from stock in both inch and metric sizes. This is very important because it enables you to select a collet that has been ground to your precise cutting tool size. Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force, better accuracy, less vibration, better surface finishes, and longer tool life. q Ultra-Precision ccuracy 0.0002" TIR guaranteed. q High-pressure approved to 1400 psi. q Unique design is mechanically sealed by virtue of the rear slots terminating prior to the annular groove, completely blocking the path of coolant flow to the front of the collet. q When using thru-coolant cutting tools, these collets ensure 100% coolant delivery to the tip of the cutting tool. q Superior to collets sealed with silicone/rubber plugs because plugs are limited to lower operating pressures and are subject to wear. q Unlike standard ER collets, sealed models do not have a wide collapsibility range, requiring the collet bore to be matched to the cutting tool shank diameter. Other rands Single Point ontact when Using Metric ollets to Hold Inch-Sized Tooling, or Vise Versa Royal rand Full Surface ontact ecause Royal ER ollets are Ground to Exact Inch and Metric Sizes 49
ULTR-PREISION ER OLLETS 0.0002" TIR Standard and Sealed Inch Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER ollets (Inch) STNR ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 RILL ENMILL OLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed IMETER RNGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $49 1 16".062.04 5002 5020 5050 5090 2".09.054 5004 5022 5052 5092 5140 1 8".125.086 5006 56006 5024 56024 5054 56054 5094 56094 5142 5200 5 2".156.117 5008 56008 5026 56026 5056 56056 5096 56096 5144 56144 5202 56202 16".187.148 5010 56010 5028 56028 5058 56058 5098 56098 5146 56146 5204 56204 7 2".218.179 5012 56012 500 5600 5060 56060 5100 56100 5148 56148 5206 56206 1 4".250.211 5014 56014 502 5602 5062 56062 5102 56102 5150 56150 5208 56208 9 2".281.242 504 5604 5064 56064 5104 56104 5152 56152 5210 56210 5 16".12.27 506 5606 5066 56066 5106 56106 5154 56154 5212 56212 11 2".4.04 508 5608 5068 56068 5108 56108 5156 56156 5214 56214 8".75.6 5040 56040 5070 56070 5110 56110 5158 56158 5216 56216 1 2".406.67 5042 56042 5072 56072 5112 56112 5160 56160 5218 56218 7 16".47.98 5074 56074 5114 56114 5162 56162 5220 56220 15 2".468.429 5076 56076 5116 56116 5164 56164 5222 56222 1 2".500.461 5078 56078 5118 56118 5166 56166 5224 56224 17 2".51.492 5120 56120 5168 56168 5226 56226 9 16".562.52 5122 56122 5170 56170 5228 56228 19 2".59.554 5124 56124 5172 56172 520 5620 5 8".625.586 5126 56126 5174 56174 522 5622 21 2".656.617 5176 56176 524 5624 11 16".687.648 5178 56178 526 5626 2 2".718.679 5180 56180 528 5628 4".750.711 5182 56182 5240 56240 25 2".781.742 5184 56184 5242 56242 1 16".812.77 5186 56186 5244 56244 27 2".84.804 5246 56246 7 8".875.86 5248 56248 29 2".906.867 5250 56250 15 16".97.898 5252 56252 1 2".969.90 5254 56254 1" 1.000.961 5256 56256 * Gripping range for ER-11 is 1 64". Sealed collets have no range must be sized exactly. 50
ULTR-PREISION ER OLLETS 0.0002" TIR Standard and Sealed Metric Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER ollets (Metric) STNR ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 RILL ENMILL OLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed IMETER RNGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $49 1 mm 1 0.5 5402 540 2 mm 2 1 5404 542 5460 5502 mm 2 5406 56406 544 5644 5462 56462 5504 56504 5550 4 mm 4 5408 56408 546 5646 5464 56464 5506 56506 5552 56552 5602 56602 5 mm 5 4 5410 56410 548 5648 5466 56466 5508 56508 5554 56554 5604 56604 6 mm 6 5 5412 56412 5440 56440 5468 56468 5510 56510 5556 56556 5606 56606 7 mm 7 6 5414 56414 5442 56442 5470 56470 5512 56512 5558 56558 5608 56608 8 mm 8 7 5444 56444 5472 56472 5514 56514 5560 56560 5610 56610 9 mm 9 8 5446 56446 5474 56474 5516 56516 5562 56562 5612 56612 10 mm 10 9 5448 56448 5476 56476 5518 56518 5564 56564 5614 56614 11 mm 11 10 5478 56478 5520 56520 5566 56566 5616 56616 12 mm 12 11 5480 56480 5522 56522 5568 56568 5618 56618 1 mm 1 12 5482 56482 5524 56524 5570 56570 5620 56620 14 mm 14 1 5526 56526 5572 56572 5622 56622 15 mm 15 14 5528 56528 5574 56574 5624 56624 16 mm 16 15 550 5650 5576 56576 5626 56626 17 mm 17 16 5578 56578 5628 56628 18 mm 18 17 5580 56580 560 5660 19 mm 19 18 5582 56582 562 5662 20 mm 20 19 5584 56584 564 5664 21 mm 21 20 566 5666 22 mm 22 21 568 5668 2 mm 2 22 5640 56640 24 mm 24 2 5642 56642 25 mm 25 24 5644 56644 26 mm 26 25 5646 56646 * Gripping range for ER-11 is 0.5 mm. Sealed collets have no range must be sized exactly. 51
ROYL ULTR-PREISION ER OLLET SETS Standard and Sealed q 0.0002" TIR guaranteed. q onvenient sets include all popular sizes. q vailable in inch, metric, standard, and sealed models. Royal ER ollet Sets (Inch Standard) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER-11 1 16" 1 4" x 2nds 7 500 ER-16 1 16" 8" x 2nds 11 502 ER-20 5 2" 1 2" x 2nds 12 504 ER-25 5 2" 5 8" x 2nds 16 506 ER-2 7 2" 4" x 2nds 18 508 ER-40 1 8" 1" x 16ths 15 510 $20 19 84 544 648 585 Royal ER ollet Sets (Metric Standard) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER-11 1 7 mm x 1 mm 7 5700 ER-16 1 10 mm x 1 mm 10 5702 ER-20 2 1 mm x 1 mm 12 5704 ER-25 2 16 mm x 1 mm 15 5706 ER-2 20 mm x 1 mm 18 5708 ER-40 4 26 mm x 1 mm 2 5710 $20 290 84 510 648 897 Royal ER ollet Sets (Inch Sealed*) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER-16 1 8" 8" x 2nds 9 5602 ER-20 5 2" 1 2" x 2nds 12 5604 ER-25 5 2" 5 8" x 2nds 16 5606 ER-2 7 2" 4" x 2nds 18 5608 ER-40 16" 1" x 16ths 14 5610 $288 444 624 774 686 * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. Royal ER ollet Sets (Metric Sealed*) OLLET NUMER OF PRT SERIES RNGE OLLETS IN SET NUMER PRIE ER-16 10 mm x 1 mm 8 56702 ER-20 1 mm x 1 mm 11 56704 ER-25 16 mm x 1 mm 14 56706 ER-2 4 20 mm x 1 mm 17 56708 ER-40 4 26 mm x 1 mm 2 56710 $256 407 546 71 1,127 * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. 52