TEST REORT Adjustable speed electrical power drive systems art 5-1: Safety requirements Electrical, thermal and energy Report Reference No... : EED31H003360-1 Tested by (name + signature)... : Joseph Li... Reviewed by (name + signature)...: Nick Liu... Approved by (name + signature)...: Amo Liu Date of issue...: 2015-10-15 Total number of pages... : 28... Lab Supervisor Testing Laboratory...: Address... : Applicant s name...: Address... : Centre Testing International Group Co., Ltd. Hongwei Industrial Zone, Bao an 70 District, Shenzhen, Guangdong, China. Shenzhen Hpmont technology Co.,Ltd 3F, Building 28, Wangjingkeng Industry ark, Xili dakan, Nanshan District, Shenzhen, China. Test specification: Standard...: Test procedure... : Non-standard test method..: : 2007 (2 nd Edition) CE-LVD Test Report Form No... : IEC61800_5_1B Test Report Form(s) Originator... : SGS FIMKO Ltd. Master TRF...: 2008-05 Test item description...: Elevator Controller Trade Mark...: Manufacturer...: Model/Type reference... : Ratings...: Same as applicant HD5L-4T22; HD5L-4T37; HD5L-4T55; HD5L-4T75; HD5L-4T011 See product general information Check No: 1996253490
age 2 of 27 List of Attachments (including a total number of pages in each attachment - Table 1): Document No. Attachment No. 1 Summary of testing: Documents included / attached to this report (description) age Numbers hotos 9 Test Report History: This report may consist of more than one report and is valid only with additional or previous issued reports: Ref. No. Item Tests performed (name of test and test clause): See EN 61800-5-1 all pass clause. Testing location: Centre Testing International Group Co., Ltd. Hongwei Industrial Zone, Bao an 70 District, Shenzhen, Guangdong, China Summary of compliance with National Differences:
age 3 of 27 Copy of marking plate All marking forms are identical except model name, power and rating. See below label example: The warning marking print by ink on near terminal and any circuits which is touched directly. Input and output terminal are marking (each word explain in installation instruction):
age 4 of 27 Test item particulars: Equipment under test...: DS CDM BDM Intended equipment location...: stand alone for building-in (open-type) Mains supply overvoltage category (OVC)... : OVC I OVC II OVC III OVC IV Reduction of OVC for basic insulation used... : No Yes, by: protect earth Supply earthing systems and system voltage (V)... : Supply earthing system System voltage TN-S, TN-C, TN-CS, TT (not corner earthed) TN-C (middle point earthed) TN-S, TT (corner earthed) IT (not corner earthed) IT (corner earthed) other: 280 V r.m.s. For phase and earth. 460 V r.m.s for between phase. OVC for potential free terminals... : OVC I OVC II OVC III OVC IV Other non-dvc A connections... : All circuits connection are DVC C. Class of equipment... : Class 0 Class I Class II Class III ollution degree (D)... : D 1: D 2: D 3: D 4: I protection class(es)... : Ambient temperature during operation ( C) with/without derating... : Max. operation altitude (m)... : IX0 40 Max. 3000 Max. Altitude of test laboratory (m)...: 0-500 Other particulars...: ossible test case verdicts: - test case does not apply to the test object... : - test object does meet the requirement... : (ass) - test object does not meet the requirement...: F (Fail) Testing: Dateofreceiptoftestitem...: 2015-07-21 Date(s) of performance of tests...: 2015-07-21 to 2015-10-14
age 5 of 27 General remarks: The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory. (see Enclosure #) refers to additional information appended to the report. (see appended table) refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator. The tested sample(s) and the sample information provided by the client. Name and address of factory (ies)... : Shenzhen Hpmont technology Co., Ltd 3F, Building 28, Wangjingkeng Industry ark, Xili dakan, Nanshan District, Shenzhen, China. General product information: roduct Description: It generates a variable output voltage and frequency required to run an AC motor over a range of desired speeds. The HD5L (Elevator Controller) comprise of an input 3-phase diode rectifier, brake, DC link capacitors, a switch mode power supply (SMS) and an IGBT inverter stage. It also provides a braking mechanism to dissipate power when the motor slows down or is brought to a halt. The SMS supplies all the control circuits within the drive. A range of input/output connections is provided to enable the user to control the motor from a variety of control sources and to monitor the behavior of the drive. The AC voltage, usually of fixed frequency, supplied to the drive is rectified by a diode rectifier and smoothed by the DC bus capacitors to create a DC voltage. The inverter stage then converts this DC voltage back into AC having specific voltage and frequency, as required to drive the motor. The inverter is controlled by pulse width modulated (WM) signals that are derived from a microprocessor control circuit. The r.m.s. voltage of the fundamental of the output can be up to but not exceed the input voltage. Exploded view
age 6 of 27 Model difference: Rating: Model number Rated Capaci ty (kva) AC Supply requirement s Rated Input Current (Arms) Output voltage and frequenc y Output power of motor (kw) Rated output Current (Arms) HD5L-4T22 3.4 7.3 2.2 5.1 HD5L-4T37 5.9 Three phase, 11.9 3.7 9 HD5L-4T55 8.5 380V to 0-460Vac 15 460Vac, 0-100Hz 5.5 13 HD5L-4T75 11 50/60Hz 19 7.5 17 HD5L-4T011 16 28 11 25 Typical short term overload limits 150% for 2min 180% for 10s Hardware: HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L-4T22 are identical, except the IM module and DC bus cap. Technical Considerations : The Elevator Controller is an Inverter for building-in class II equipment use within BDM (basic drive module) to adjust the speed of motor. The Elevator Controller consider as a OVC III input mains supply, the instruction installation should indicate as below drawing:
age 7 of 27 The Elevator Controller consider as a OVC III input mains supply, internal SD consist by VDR connect protective earth, others circuits consider as a OVC II, see below drawing: Basic configuration for elevator system with HD5L: Basic configuration for elevator system with HD5L HD5L (Elevator Controller) is installed at closed electrical operating area, when it connect to external accessible part, necessary isolated measures should be take according to this standard in end system. All tests are carried out by the representative models HD5L-4T011. The Elevator Controller shall be combined with external breaker for installation, both sample are simulated
age 8 of 27 fault testing at 63A protect breaker (manufacture: ABB, model: SH203). The earth conductor cross-section and connection path through the product is shown as local wiring regulations state, calculation according to 534.1 of IEC 60364-5-54 and user manual. For installation, commissioning and maintenance, must be appeared below minimum safety information in manual: Before installing, running-in and maintaining the HD5L (Elevator Controller), must read through the User Manual carefully. In addition, do not installing, running-in and maintaining this HD5L (Elevator Controller) until you have fully understood safety precautions. Hazardous voltage and electronic shock exists on each circuits and interface when HD5L (Elevator Controller) is powered up or running and Checking and maintaining can only be done after AC power is cut off and wait for at least 10 minutes. Only a trained and qualified professional person / qualified electrical engineer can installing, commissioning and maintaining HD5L (Elevator Controller). Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal measurements. Suitable clothes and tools must be used. The maintenance can only be done after ensured that the charge indicator inside HD5L (Elevator Controller) are off and the voltage between power terminals (+) and (-) is below 60Vdc, 35.4Vpk. Location for use Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist, water vapor, dripping or salt etc, not install at the combustible, explosive, corrosive gas and liquid location. Operation altitude Less than 3000 meters. Vertical installation on a strong support with fire-retardant material. Make sure adequate cooling space for HD5L (Elevator Controller) so as to keep the ambient temperature between - 10-+ 40. Install at where the vibration is less than that 5.9m/s 2 (0.6g), and the peripheral device, protective device should configure according manual then evaluated as relation standard requirements again in end system. It must use Type B mode when utilize earth leakage protection devices, rating decided according end use system and evaluated by related standards. The braking resistor shall not select error rating or exceed protective threshold value and installation method / location, which indicate in manual. Warning of large leakage current to ground indicate in manual.
age 9 of 27 4 ROTECTION AGAINST ELECTRIC SHOCK, THERMAL, AND ENERGY HAZARDS -- 4.1 General 4.2 Fault conditions 4.3 rotection against electric shock 4.3.1 Decisive voltage classification 4.3.1.1 Use of decisive voltage class (DVC)...: DVC C for all circuits 4.3.1.2 Limits of DVC < 1000 V r.m.s 4.3.1.3 Requirements for protection Basic insulation on opposite input live part. Basic insulation on live part and protective bonding or earth. 4.3.1.4 Circuit evaluation 4.3.1.4.1 General 4.3.1.4.2 A.C. working voltage 4.3.1.4.3 D.C. working voltage 4.3.1.4.4 ulsating working voltage 4.3.2 rotective separation...: Basic insulation on opposite input live part. Basic insulation on live part and protective bonding or earth. 4.3.3 rotection against direct contact Built-in product, overall should considered in end use system. 4.3.3.1 General 4.3.3.2 rotection by means of insulation of live parts lastic cover is separated form live parts 4.3.3.3 rotection by means of enclosures and barriers Build-in component consider in end system, according installation instruction will install closed electrical operation areas. 4.3.4 rotection in case of direct contact Build-in component consider in end system 4.3.4.1 General
age 10 of 27 4.3.4.2 rotection using DVC A... : All circuits are DVC C considered. 4.3.4.3 rotection by means of protective impedance 4.3.4.4 rotection by means of using limited voltage 4.3.5 rotection against indirect contact Build-in component consider in end system again. 4.3.5.1 General... : roduct cover by plastic cover, internal output circuit with protect earth terminal. 4.3.5.2 Insulation between live parts and accessible conductive parts See appended table 5.2.2.1 4.3.5.3 rotective bonding circuit 4.3.5.3.1 General Except protective chassis, other art circuits see subclause 4.3.4.3 to 4.3.4.4 4.3.5.3.2 Rating of protective bonding... : See appended table 5.2.3.9 and sub-clause 4.3.5.4 4.3.5.3.3 rotective bonding impedance 4.3.5.4 rotective earthing conductor... : See components list table 1 and clause 5.2.3.9. 4.3.5.5 Means of connection for the protective earthing conductor 4.3.5.5.1 General 4.3.5.5.2 Touch current in case of failure of protective earthing conductor... : See appended table 5.2.3.5 and components list table. 4.3.5.6 Special features in equipment for protection class II 4.3.6 Insulation 4.3.6.1 General 4.3.6.1.1 Influencing factors 4.3.6.1.2 ollution degree... : 2 4.3.6.1.3 Overvoltage Category... : III for input terminal, II after earthed SD circuits. 4.3.6.1.4 Supply earthing systems...: TN (TN-C, TN-S, TN-C-S) TT 4.3.6.1.5 Insulation voltages 2120 V crest value for temporary overvoltage. 4000 V for impluse voltage for OVC III and 2500 V for impluse voltage for OVC II
age 11 of 27 4.3.6.2 Insulation to the surroundings 4.3.6.2.1 General 4.3.6.2.2 Circuits connected directly to the supply mains... : OVC III consider. 4.3.6.2.3 Circuits not connected directly to the supply mains... : 4.3.6.2.4 Insulation between circuits... : Considered, basic between protective earth and live part. 4.3.6.3 Functional insulation 4.3.6.4 Clearance distances See appended table 5.2.2.1 4.3.6.4.1 Determination 3000 m Max. 4.3.6.4.2 Electric field homogeneity 4.3.6.4.3 Clearance to conductive enclosures...: Considered, see sub-clause 5.2.2.5. 4.3.6.5 Creepage distance See appended table 5.2.2.1 4.3.6.5.1 General 4.3.6.5.2 Materials... : IIIa 4.3.6.6 Coating 4.3.6.7 WB spacings for functional insulation... : See appended components list table 1 4.3.6.8 Solid insulation 4.3.6.8.1 General 4.3.6.8.2 Requirements for electrical withstand capability 4.3.6.8.2.1 Basic or supplementary insulation 4.3.6.8.2.2 Double and reinforced insulation 4.3.6.8.2.3 Functional insulation 4.3.6.8.3 Thin sheet or tape material 4.3.6.8.3.1 General 4.3.6.8.3.2 Material thickness not less than 0,2 mm 4.3.6.8.3.3 Material thickness less than 0,2 mm 4.3.6.8.3.4 Compliance 4.3.6.8.4 rinted wiring boards 4.3.6.8.4.1 General 4.3.6.8.4.2 Use of coating materials 4.3.6.8.5 Wound components 4.3.6.8.6 otting materials 4.3.6.9 Insulation requirements above 30 khz < 30 KHz 4.3.7 Enclosures
age 12 of 27 4.3.7.1 General... : Built-in component consider in end system. 4.3.7.2 Cast metal... : 4.3.7.3 Sheet metal...: 4.3.8 Wiring and connections 4.3.8.1 General 4.3.8.2 Routing 4.3.8.3 Colour coding 4.3.8.4 Splices and connections 4.3.8.5 Accessible connections Built-in component consider in end system. 4.3.8.6 Interconnections between parts of the DS 4.3.8.7 Supply connections 4.3.8.8 Terminals See appended component list table 1 4.3.8.8.1 Construction requirements 4.3.8.8.2 Connecting capacity 4.3.8.8.3 Connection Built-in component consider in end system. 4.3.8.8.4 Wire bending space for wires 10 mm² and greater... : 4.3.9 Output short circuit requirements... : See appended table 5.2.3.6 4.3.10 Residual current-operated protective (RCD) or monitoring (RCM) device compatibility Built-in component consider in end system. 4.3.11 Capacitor Discharge... : Built-in component consider in end system. 4.3.12 Access conditions for high-voltage DS 4.4 rotection against thermal hazards 4.4.1 Minimizing the risk of ignition See appended table 1. 4.4.2 Insulation Materials 4.4.2.1 General See appended table 5.2.3.8. 4.4.2.2 Material requirements See cl. 5.2.5.1, 5.2.5.2 and appended table 1. 4.4.3 Flammability of enclosure materials Built-in component consider in end system. 4.4.4 Temperature limits Built-in component consider in end system again.
age 13 of 27 4.4.4.1 Internal parts 4.4.4.2 External parts of CDM Used within BDM. 4.4.5 Specific requirements for liquid cooled DS Cool by fans. 4.4.5.1 Coolant 4.4.5.2 Design requirements 4.4.5.2.1 Corrosion resistance 4.4.5.2.2 Tubing, joints and seals 4.4.5.2.3 rovision for condensation 4.4.5.2.4 Leakage of coolant 4.4.5.2.5 Loss of coolant 4.4.5.2.6 Conductivity of coolant 4.4.5.2.7 Insulation requirements for coolant loss 4.5 rotection against energy hazards 4.5.1 Electrical energy hazards... : See clause 4.3.11, 5.2.3.7 and 4.2, 4.3.6.4, 5.2.2.2, 5.2.3.6, 5.2.4 4.5.2 Mechanical energy hazards Built-in component consider in end system. 4.5.2.1 General 4.5.2.2 Critical torsional speed 4.5.2.3 Transient torque analysis 4.5.3 Acoustic noise emission 4.6 rotection against environmental stresses 5 TEST REQUIREMENTS -- 5.1 General 5.1.1 Test objectives and classification... : type tests 5.1.2 Selection of test samples...: See product general information. 5.1.3 Sequence of tests 5.1.4 Earthing Conditions... : Neutral to earth 5.1.5 Compliance Verified by suitable examination, visual inspection, and/or measurement. 5.1.6 Test Overview 5.2 Test specifications
age 14 of 27 5.2.1 Visual inspections (type test, sample test and routine test) 5.2.2 Mechanical tests 5.2.2.1 Clearance and creepage distances (type test) See appended table 5.2.2.1. 5.2.2.2 WB short-circuit test (type test) See appended table 5.2.2.2. 5.2.2.3 Non-accessibility test (type test)...: Built-in component consider in end system. 5.2.2.4 Enclosure integrity test (type test)...: 5.2.2.5 Deformation tests 5.2.2.5.1 General 5.2.2.5.2 Deflection test (type test)... : 5.2.2.5.3 Impact test (type test), temperature ( C)...: 5.2.3 Electrical tests 5.2.3.1 Impulse voltage test (type test and sample test) See appended table 5.2.3.1. 5.2.3.2 A.C. or d.c. voltage test (type and routine test) See appended table 5.2.3.2. 5.2.3.2.1 urpose of test Clearances. 5.2.3.2.2 Value and type of test voltage 5.2.3.2.3 erforming the voltage test 5.2.3.2.4 Duration of the a.c. or d.c. voltage test 5.2.3.2.5 Verification of the a.c. or d.c. voltage test 5.2.3.3 artial discharge test (type test, sample test) 5.2.3.4 rotective impedance (type test and routine test) : 5.2.3.5 Touch current measurement (type test) See appended table 5.2.3.5. 5.2.3.6 Short-circuit test and Breakdown of components test (type tests) See appended table 5.2.3.6. 5.2.3.6.1 General 5.2.3.6.2 Test configuration 5.2.3.6.2.1 Supply voltage and current 5.2.3.6.3 Short-circuit test 5.2.3.6.3.1 Load conditions 5.2.3.6.3.2 Location of short-circuit 5.2.3.6.4 Breakdown of component test 5.2.3.6.4.1 Load condition 5.2.3.6.4.2 Application of short-circuit or open-circuit 5.2.3.6.5 Test sequence 5.2.3.6.6 ass criteria
age 15 of 27 5.2.3.7 Capacitor discharge (type test)...: Built-in component consider in end system. 5.2.3.8 Temperature rise test (type test) See appended table 5.2.3.8. 5.2.3.9 rotective bonding (type test and routine test) See appended table 5.2.3.9. 5.2.4 Abnormal operation tests See appended table 5.2.4. 5.2.4.1 General 5.2.4.2 Test duration 5.2.4.3 ass criteria 5.2.4.4 Loss of phase (type test) 5.2.4.5 Cooling failure tests (type tests) 5.2.4.5.1 General 5.2.4.5.2 Inoperative blower motor (type test) 5.2.4.5.3 Clogged filter (type test) 5.2.4.5.4 Loss of coolant 5.2.5 Material tests 5.2.5.1 High current arcing ignition test (type test) 5.2.5.2 Glow-wire test (type test) 5.2.5.3 Hot wire ignition test (type test - alternative to Glowwire test) 5.2.5.4 Flammability test (type test) 5.2.6 Environmental tests (type tests) 5.2.6.1 General 5.2.6.2 Acceptance criteria 5.2.6.3 Climatic tests 5.2.6.3.1 Dry heat test (steady state) Built-in product, consider in end system. 5.2.6.3.2 Damp heat test (steady state) 5.2.6.4 Vibration test (type test) 5.2.7 Hydrostatic pressure test (type test and routine test)... : No coolant or liquid. 6 INFORMATION AND MARKING REQUIREMENTS 6.1 General Built-in component, consider in end system again.
age 16 of 27 6.2 Information for selection See appended table 6, part 6.2. 6.3 Information for installing and commissioning See appended table 6, part 6.3. 6.3.1 General 6.3.2 Mechanical considerations 6.3.3 Environment 6.3.4 Handling and mounting 6.3.5 Motor and driven equipment 6.3.5.1 Motor selection 6.3.5.2 Motor integrated sensors 6.3.5.3 Critical torsional speeds 6.3.5.4 Transient torque analysis 6.3.6 Connections 6.3.6.1 General 6.3.6.2 Interconnection and wiring diagrams 6.3.6.3 Conductor (cable) selection 6.3.6.4 Terminal capacity and identification...: Consider in manual for power terminals 6.3.6.5 rotection requirements 6.3.6.6 Earthing 6.3.6.7 rotective earthing conductor current 6.3.6.8 Special requirements 6.3.7 Overcurrent and short-circuit protection 6.3.8 Motor overload protection 6.3.9 Commissioning 6.4 Information for use See appended table 6, part 6.4. 6.4.1 General 6.4.2 Adjustment 6.4.3 Labels, signs and signals 6.4.3.1 General 6.4.3.2 Isolators Built-in product, consider in end system. 6.4.3.3 Visual and audible signals 6.4.3.4 Hot surfaces
age 17 of 27 6.4.3.5 Equipment marking 6.5 Information for maintenance See appended table 6, part 6.5. 6.5.1 General 6.5.2 Capacitor discharge Built-in product, consider in end system. 6.5.3 Auto restart/bypass connection Built-in product, consider in end system. 6.5.4 T/CT connection 6.5.5 Other hazards Annex A Examples of protection in case of direct contact Considered Annex B Examples of overvoltage category reduction Considered Annex C Measurement of clearance and creepage distances Considered Annex D Altitude correction for clearances Considered Annex E Clearance and creepage distance determination for frequencies greater than 30 khz Considered Annex F Cross sections of round conductors Considered Annex G Guidelines for RCD compability Considered Annex H Symbols referred to in this part of IEC 61800 Considered
age 18 of 27 5.2.2.1 General selection and information of supply earthing systems for clearance distances ower systems Rated voltage (V) Max. altitude (m) System voltage Rated Impulse voltage (kv) Temporary overvoltage (V) Clearance (mm) Test impulse voltage for clearance (kv) TN-S, TN-C, TN-CS, TT (not corner earthed) TN-S, TT (corner earthed) TN-C (middle point earthed IT (not corner earthed) 380-460 3000 IT (corner earthed) 280 V r.m.s. For phase to earth. 460 V r.m.s between phases. B/S D/R B/S D/R B/S D/R B/S D/R B/S D/R Case A -- -- -- -- -- -- -- -- Case B 2120 -- -- -- -- -- -- -- -- 3.5 for OVC III 2.6 for OVC II Case A Case B -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- IT corner earthed, simulated impedance (MΩ)... : Supplementary information: Case A: 4kV for input terminal, Case B: 2.5kV for after MOV. - 5.2.2.1 TABLE: Working voltage measurements for clearance and creepage distances Condition # Between -- Basic for Between Live parts and protective earth TN-S, TN-C, TN-CS, TT (not corner earthed) TN-S, TT (corner earthed) TN-C (middle point earthed IT (not corner earthed) IT (corner earthed) peak rms peak rms peak rms peak rms peak rms 400 280 -- Functional for Different polarity 650 460 Supplementary information:-- Condition #:-- -
age 19 of 27 5.2.2.1 TABLE: Clearance and creepage distance measurements Clearance (cl) and creepage distance (cr) at/of/between: Minimum distance of Among L1, L2, L3 Upeak (V) Urms (V) Req. cl. (mm) Meas. cl. (mm) Req. cr. (mm) Meas. cr. (mm) -- 300 3.5 12.2 3.5 12.2 RV2 to earth on CB -- 300 2.6 3.4 2.8 3.4 W to earth on CB -- 300 2.6 5.3 2.8 5.3 L1 to earth on CB -- 300 2.6 3.5 2.8 3.5 L1 on CB to cover external -- 300 5.5 15.4 5.6 > 15.4 J screw to cover external -- 300 5.5 11.1 5.6 > 11.1 R377 to cover external -- 300 5.5 16.7 5.6 > 16.7 Supplementary information: U r.m.s. is phase to earth. Altitude: 3000m Models HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L-4T22 are identical. 4.3.6.8 5.2.3.1 5.2.3.2 5.2.3.3 TABLE: Test voltage applied between/at: Solid insulation, Impulse voltage test, A.C. or d.c. voltage test, artial discharge test DTI (mm) Impulse test (kv, circuit) Electric strength test (V a.c.,) artial discharge test (V) Between Live parts and protective earth 1500 Between Live parts and lastic enclosure 3000* Supplementary information: Models HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L- 4T22 are identical. *: ref. data only. Result 5.2.3.5 TABLE: Touch current measurement Single phase equipment L N TN-S, TN- C, TN-CS, TT (not corner earthed) L L TN-C, TT (middle point earthed) L L TN, TT (not corner earthed) L N IT (not corner earthed) L N IT (corner earthed) L L IT (not corner earthed) L L IT (corner earthed) Measurement limit for 50 Hz (ma) Measurement limit for 60 Hz (ma) Figure 6 Figure 7 Figure 8 Figure 9 Figure 9 Figure 10 Figure 10 Three-phase equipment
age 20 of 27 TN-S, TN-C, TN-CS, TT (not corner earthed) Figure 11 protective earth / chassis IT (star point earthed) Figure 12 IT (corner earthed) Figure 12 TN, TT (corner earthed) Figure 13 TN, TT (centre earthed) Figure 14 Measurement limit for 50 Hz (ma) Measurement limit for 60 Hz (ma) 3.5 Supplementary information: Measurements have been carried out according to figures of IEC 60990. 5.2.3.8 TABLE: Temperature rise test Supply voltage (V)...: 380 380 -- -- -- Derating (%)...: 100 100 -- -- -- Rated maximum ambient temperature ( C)... : -- Shifted to 40 -- -- -- Ambient T min ( C)... : 29.2 -- -- -- -- Ambient T max ( C)...: 29.7 -- -- -- -- Maximum measured temperature T of part/at:: T( C) Allowed Model: HD5L-4T011 Terminal block (CN1) 56.3 66.6 -- -- -- 70 Rectifier body of input 65.4 75.7 -- -- -- 100 Varistor, RV1 41.2 51.5 -- -- -- 85 Relay, RLY1 66.2 76.5 -- -- -- 100 CB under TR10 50.4 60.7 -- -- -- 130 CB under T1 65.8 76.1 -- -- -- 130 T1 coil 56.0 66.3 -- -- -- 90 T1 core 57.0 67.3 -- -- -- 90 Optocoupler IC7 72.1 82.4 -- -- -- 100 Optocoupler IC10 51.4 61.7 -- -- -- 100 R phase wire 54.5 64.8 -- -- -- 105 Bus cap C1 34.9 45.2 -- -- -- 105 Internal wire (DC fan) 41.7 52 -- -- -- 105 Buffer resistance 68.8 79.1 -- -- -- Ref. Current sampling resistor shunt2 78.4 88.7 -- -- -- Ref. Y-Cap, C103 39.3 49.6 -- -- -- 85 Mean pressure resistance 85.1 95.4 -- -- -- Ref. Tmax ( C)
age 21 of 27 Enclosure 29.2 39.5 -- -- -- Ref. Inverter IGBT1 82.4 92.7 -- -- -- 100 Socket SK2 36.2 46.5 -- -- -- 60 Ambient temperature of air outlet 37.0 47.3 -- -- -- Ref. Supplementary information: test temperature data reference only, built-in product should consider in end system with an enclosure again. Temperature T of winding: t 1 ( C) R1 (Ω) t 2 ( C) R2 (Ω) T( C) Allowed Tmax ( C) Supplementary information: Insulatio nclass 5.2.2.2 5.2.3.6 5.2.4 TABLE: WB short-circuit test, Short-circuit test and breakdown of component test, Abnormal operation tests Ambient temperature ( C)...: 29.8 Mains fuse during test (A)...: 63 Com-ponent Fault Supply vol-tage Test time Observation No. (V) HD5L-4T011 Output U-V- W T1 pin16-18 (T1 primary side) T1 pin1-2 (T1 secondary side) C1 (DC Bus cap) Brake IGBT Inverter IGBT shorted 380 15 mins Unit shutdown immediately, recoverable no damage, no hazard. shorted 380 15 mins Unit shutdown immediately, recoverable no damage, no hazard. shorted 380 15 mins Unit normal running, no damage, no hazard. shorted 460 15 mins External breaker open immediately, C8 damage, no hazard. shorted 380 15 mins Unit shutdown immediately, no damage, no hazard. shorted 380 15 mins Unit shutdown immediately, no damage, no hazard. Rectifier shorted 380 15 mins External breaker open immediately, no damage, no hazard. Input Loss a phase 380 15 mins Unit shutdown immediately, no damage, no hazard.
age 22 of 27 blower motor inoperative 380 15 mins After 4 mins, Unit shutdown until temperaturerisetot1coil:38.3 C Rectifier body: 58.6 C IGBT body: 78.5 C Optocoupler: 61.4 C Input terminal block: 34.3 C Opening output: 22.4 C no damage, no hazard. Supplementary information: After test no emission of flame or molten metal, the earth connection not have opened. 5.2.3.9 TABLE: rotective bonding Test current (A)... : 30 oints of application Resistance Voltage Test time Result (mω) for opencircuit (V) (s) Output terminal block protective earth / driver board 1.5 12 Vac 60 Supplementary information: Models HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L- 4T22 are identical construction and spec. 5.2.5 TABLE: Material tests art Manufacturer of material/part Type of material/part Thickness (mm) -- -- -- -- -- -- Supplementary information:-- Test Result 1 TABLE: List of materials and components separately evaluated Object/part No. Manufacturer/ trademark Type/model Technical data Stan-dard (Edition / year) Mark(s) of conformity General All of CB Jove JVE-M2 V-0,130 C UL 796 UL(E232940) (Alternative) Interchangeable Interchangeable V-0,130 C UL 796 UL Enclosure CHI MEI A-765A(+) ABS, 80 C 5VA, min thickness 2.5mm Mylar sheet (Alternative) Driver board Sabic Innovative lastics Us l Lc Chengdu Kanglongxin lastics Co Ltd FR1(GG) FRC-870B Min0.13, VTM- 0, RTI:125 Min 0.25mm V-0, RTI:80 UL 746C, UL 94 UL 94, UL 746C UL 94, UL 746C UL(E56070) UL (E121562) UL (E315185)
age 23 of 27 Input power terminal CN1 IGBT module for 2.2&3.7&5.5kW SUCCEED TB1450-00- 11-A3-C 600Vac/40A -40 C ~+120 C Infineon F25R12KT4 1200V/25A, 150 C (Alternative) Fuji 7MBR25VM120-50 IGBT module for 7.5kW 1200V/20A, 150 C Infineon F35R12KT4 1200V/35A, 150 C (Alternative) Fuji 7MBR35VM120-50 IGBT module for 11kW VDR* (RV1~RV4) 1200V/35A, 150 C UL 1059, UL 486E IEC 60998-2-1 EN 61800-5-1 EN 61800-5-1 EN 61800-5-1 EN 61800-5-1 Infineon F50R12KT4 1200V, 50A, 150 C UL 1557 Shanxi Huaxing MYG20G14K10 1000Vac UL 1449 2 IEC 6038 IEC 60950-1 Annex Q UL (E332956) Test with appliance Test with appliance Test with appliance Test with appliance UL (E83335) UL (E329651) VDE (40018747) (Alternative) Shenzhen Kelitai TVR14102KS42 Y (Alternative) ECOS B72214S0621K 101 Y capacitor* (C101-C103) 1000Vac IEC 60950-1 Annex Q 1000Vac IEC 60950-1 Annex Q UL 60384-14, EN 60384-14 Murata Mfg KX 4700pF, min 250Vac, 25/125/21/C,Y1 type (Alternative) TDK CD 4700pF, min 250Vac, 25/125/56/C,Y1 type DC bus snubber cap (C2) FARA C21 0.010~10µF, max.630v, 85 C C124 FARA MMK82/104k1 600 Isolation optocoupler (IC1,IC20,IC22, IC23, IC30) (Alternative) Isolation optocoupler (IC6- IC12) Toshiba TL185 Internal through distance >0.4 mm, external distance min 5.0 mm Lite-On Technology LTV-356T UL 60384-14, EN 60384-14 IEC 60384-2 UL (E314979) CSA (No. 97495) VDE(5944) UL (E321126) VDE (40027582) UL (E37921) ENEC UL (E37861) VDE (124321) Test with equipment. 1600V IEC60384-16 Test with equipment. EN 60065 EN 60950-1 EN 60747-5-5 Internal through distance >0.4 mm, external distance min 5.0 mm EN 60065 EN 60950-1 EN 60747-5-5 Avago HCL-3120 5000VAC IEC/EN/DIN EN 60747-5-2 UL (E67349) VDE (40009347) UL (E113898) VDE (094722) UL(E55361) T1 Jinmeijia MKB33-023 90 C EN 61800-5-1 Test with equipment.
age 24 of 27 (Alternative) Boulder BCK.33F6654-90 C EN 61800-5-1 Test with 1W equipment. L1 FENFA- K2W1012-10±10%µH, EN 61800-5-1 Test with 100K-B-T1-LF -40~+125 C equipment. Fan Nidec D08K-24TU 24VDC, 0.14A, EN 61800-5-1 Test with 70 C equipment. RLY1 Songchuan recision 855A-1A 240VAC, 30A, Coil: 28Vdc, UL 508, UL 60947 UL (E88991) TUV (R50057260) (Alternative) Songchuan recision 832-1A 240VAC, 30A, Coil:30Vdc UL 508, UL 60947 UL(E88991) VDE (6615) (Alternative) Hongfa HF105-1 240VAC, 30A Coil:24Vdc UL 508, UL 60947 UL(E134517) VDE(40025518) (Alternative) Tyco electronic SR4 240VAC, 8A, Coil:24Vdc, UL 508, UL 60947 UL(E214024) VDE (40005334) lug (CN2) Weidingkang 3220-1.5A/105 C UL 1977 UL (E248993) 40SG1BLT1 lug Weidingkang WF3963-7A, 105 C UL 1977 UL (E248993) (CN3,CN4) WS02W01 A66(V-0) lug (J1) Weidingkang WF2501-7A/85 C UL 1977 UL (E248993) Cap board E-Capacitor for 7.5kW (C1-C8) E-Capacitor for 2.2&3.7&5.5&1 1kW (C1-C8) Control board Contact pin CN5-CN9, CN12 ECOS ECOS WS02W01 B43231A9477M 000 B43231A9687M 000 Weidingkang 1125-1103GOS11601 Terminal (CN1) Weidingkang 3220-40SG1BLT1 Terminal (CN2) Yihua B572N-88GF- M006 Terminal (CN3) Yihua B524N-88GF- M006 Terminal block SK2-4,SK2-5 Terminal block SK2-1,2,3 Terminal (CN10) 400VAC, 470uF, 85 C 400VAC, 680uF, 85 C 3A/500V,105 C, BT(UL94V-0) EN 61800-5-1 EN 61800-5-1 UL 1977 Test with equipment. Test with equipment. UL (E248993) 1.5A/105 C UL 1977 UL (E248993) 125V/1.5A BT/A66(UL9 4V-0) 125V/1.5A BT/A66(UL9 4V-0) Succeed TJ508-10-2 300V/10A, 30-14AWG, 3.5lbf.in, 105 C Succeed TJ508-10-2/ 300V/10A, 105 C Weidingkang 2243-209MG0CUNT2 1000V/3A,105 C,A6T+30%G F UL 1977 UL 1977 IEC 998-2-1 IEC 947-7-1 UL 1059 UL 486E IEC 998-2-1 IEC 947-7-1 UL 1059 UL 486E UL 1977 UL (E166108) UL (E166108) UL(E332956) UL(E332956) UL (E248993)
age 25 of 27 Terminal (CN11) Weidingkang 2243-214mg0cunt2 1000V/3A, 105 C Terminal (CN4) Weidingkang 2185-3A/105 C 205SG0AYNA1 BT(UL94V-0) L17,18 Fenfa SF54-100K-R- 10uH 20%, S-LF 0.4ohm, 1.44A RLY1 Songchuan 892-1CC-C 24V- 250VAC/5A(NO )/3A(NC) Isolation optocoupler (IC24,IC27- IC33) (Alternative) Isolation optocoupler (IC25) Toshiba TL185 CTRmin=50% Viso=3750V Vceo=80V Lite-On Technology Avago LTV-356T HCL-M453-500E CTRmin=50% Viso=3750V Vceo=80V Viso=3750V, 100 C UL 1977 UL 1977 EN 61800-5-1 UL 508 UL1577, IEC 60950-1, IEC 60747-5-2 UL1577, IEC 60950-1, IEC 60747-5-2 UL1577, IEC 60950-1, IEC 60747-5-2 UL (E248993) UL (E248993) Test with equipment. UL(E88991) VDE(40006318) TUV(R50006512 ) UL(E67349) VDE(40009347) UL(E113898) VDE (094722) UL(E55361) VDE (40009430) Supplementary information: Models HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L-4T22 are identical, except above difference on this table. The flammable resistance should consider in end system according standard requirements. 6 TABLE: Information and marking requirements roduct ackage Installation User Maintenance 6.2 Information for selection - Name or trademark of the manufacturer, OK OK OK OK OK supplier or importer... : - Catalog number or equivalent...: OK OK OK OK OK - Voltage rating... : OK - OK - OK - Current rating...: OK - OK - OK - ower rating...: OK - OK - OK - Frequency... : OK - OK - OK - Number of phases... : OK - OK - OK - Reference to standards...: - - OK - - - Date code or serial number...: OK - - - - - Reference to instructions...: - - OK OK OK 6.3 Information for installation and comissioning 6.3.2: Mechanical considerations - OK OK - OK - Dimensions (SI units)... : - - OK - OK - Mass (SI units)... : - OK OK - OK - Mounting details (SI units)...: - - OK - OK
age 26 of 27 6.3.3: Environment (operation, transport, - - OK - OK storage)...: - Temperature... : - - OK - OK - Humidity...: - - OK - OK -Altitude...: - - OK - OK -ollution...: - - OK - OK - Ultra violet light...: - - - - Type of electrical supply system... : - - OK - - - Field supply requirements (if any)... : - - - - -Irating... : - - 6.3.4: Handling and mounting... : - OK OK - OK - acking and unpacking...: - OK OK - OK -Moving... : - OK OK - OK - Lifting... : - OK OK - OK - Strength and rigidity of mounting surface... : - OK OK - OK - Fastening...: - OK OK - OK - Coolant type and design pressure for liquid cooled product... : - - - rovision of adequate access for operation, - - OK - OK adjustment and maintenance... : - Warning if mounting surface exceeds 90 C - - -...: 6.3.5.1: Motor selection... : - - OK OK OK 6.3.5.2: Motor integrated sensors...: - - 6.3.5.3: Critical torsional speeds...: - - 6.3.5.4: Transient torque analysis... : - - 6.3.6.2: Interconnection and wiring diagrams : - - OK - OK 6.3.6.3: Conductor (cable) selection... : - - OK - OK 6.3.6.4: Terminal capacity and identification..: OK - OK - OK 6.3.6.5: rotection requirements...: - - OK OK OK - rotective class... : OK - OK OK OK - Interface details...: - - OK - OK - Terminals with protective separation... : - - OK OK OK 6.3.6.6: Earthing... : - - OK - OK - Symbol IEC 60417-5019, E or green-yellow OK - - - -...: - Symbol IEC 6417-5172 for Class II...: - - - - 6.3.6.7: rotective earthing conductor current - - -...: - Symbol ISO 7000-0434 and instruction... : - - - RCD compability... : - - OK - OK
age 27 of 27 6.3.6.8: Special requirements...: - - - 6.3.7: Supply overcurrent or short-circuit - - - protection... : 6.3.8: Motor overload protection... : - - - 6.3.9: Commissioning... : - - OK - - 6.4 Information for use 6.4.1: General... : - - OK OK OK 6.4.2: Adjustment... : OK - OK OK OK 6.4.3: Labels, signs, and signals...: OK - OK OK OK 6.4.3.1: General...: OK - OK OK OK 6.4.3.2: Isolators... : OK - - - - 6.4.3.3: Visual and audible signals...: OK - - OK - 6.4.3.4: Hot surfaces, symbol IEC 60417-5041 - - -...: 6.4.3.5: Equipment marking...: OK - OK OK OK 6.5 Information for maintenance 6.5.1: General... : - - - OK OK - Maintenance procedures and schedules... : - - - - OK - Maintenance schedules... : - - - OK OK - Safety precautions... : - - - - OK - Location of live parts accessible during - - - - OK maintenance...: - Adjustment procedures... : - - OK OK OK - Repair and replacement procedures... : - - - - OK - Special tools list... : - - - 6.5.2: Capacitor discharge...: - - 6.5.3: Auto restart/bypass...: - - 6.5.4: otential Transformer (T) / Current - - Transformer (CT) connection... : 6.5.5: Other hazards... : - - - Supplementary information: Models HD5L-4T011, HD5L-4T75, HD5L-4T55, HD5L-4T37 and HD5L- 4T22 are identical. --- END OF TEST REORT --- The test report is effective only with both signature and specialized stamp. The result(s) shown in this report refer only to the sample(s) tested. Without written approval of CTI, this report can t be reproduced except in full.
Attachment No. 1 Report No.: EED31H003360-1 age 1 of 9 Details of: Fig.1- General view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom Details of: Fig.2- General view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 2 of 9 Details of: Fig.3- internal view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom [ ] internal Details of: Fig.4- internal view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom [ ] internal roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 3 of 9 Details of: Fig.5- driver board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ]top [ ] bottom Details of: Fig.6- driver board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ]bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 4 of 9 Details of: Fig.7- internal view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom [ ] internal Details of: Fig.8- internal view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom [ ] internal roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 5 of 9 Details of: Fig.9- cap board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ]top [ ] bottom Details of: Fig.10- cap board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ]bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 6 of 9 Details of: Fig.11- control board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ]top [ ] bottom Details of: Fig.12- control board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ]bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 7 of 9 Details of: Fig.13- encoder board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ]top [ ] bottom Details of: Fig.14- encoder board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ]bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 8 of 9 Details of: Fig.15- I/O board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ]top [ ] bottom Details of: Fig.16- I/O board view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ]bottom roduct photos
Attachment No. 1 Report No.: EED31H003360-1 age 9 of 9 Details of: Fig.17- label view View: [ ] general [ ] front [ ] rear [ ] right [ ] left [ ] top [ ] bottom ------ End of Attachment No. 1 ------- The test report is effective only with both signature and specialized stamp. The result(s) shown in this report refer only to the sample(s) tested. Without written approval of CTI, this report can t be reproduced except in full. roduct photos