Systems Features floating blanking (one- two-beam), which is easily configured inside the control module Selectable auto power-up mode f applications where a key reset is difficult to perfm Gray polycarbonate housing designed to bolt directly to enclosure backplate mount onto standard 35 mm DIN rail Two-digit display provides diagnostic infmation and indicates number of channels blocked Includes input f Emergency Stop function Choose models with either trip latching outputs Select models with either two four FSD output contacts Removable plug-in wiring blocks te: F general hookup infmation, see pages 322 to 324. Models Supply Voltage Output Type Floating Blanking Fixed Blanking. of FSD Output Contacts USDINT-1T2 USDINT-1T2E Trip USDINT-2T2 Yes USDINT-1L2 USDINT-2L2 24V dc Latch 1-2- beam Yes USDINT-1T4 USDINT-2T4 Trip Yes USDINT-1L4 USDINT-2L4 Latch Yes USDINT-1T2E adds external device moniting input. 86 Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164
R R Systems System Power Requirements Fuse Rating Response Time Specifications 24V dc ±15%, 10% maximum ripple, 1.5 amps max. 2 amp, 250 V (3 AG 5 x 20 mm slow blow) Light Screen: Less than 38 ms (all lengths) E-Stop: Less than 15 ms Status Indicats (on control box and receiver) Diagnostic Indicat Controls and Adjustments Emergency Stop Switch Input Red = BLOCKED Flashing red = LOCKOUT Green = CLEAR Flashing green = BLANKING ON Yellow = RESET Double-flashing yellow = Waiting f Power-up Key Reset Single-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams made, solid yellow when aligned and defined area is clear. Two-digit numeric display indicates cause of lockout condition and total number of beams blocked Keyed Reset of system lockout conditions Floating Blanking selection switches and Fixed Blanking programming switches Auto Power-up On-Off switches Emergency Stop actuat must offer two nmally closed contacts and be capable of switching 50 ma @ 30V dc. Total resistance limit of 30 Ω. Functional stop categy 0 per NFPA 79 and ISO 13850 (EN 418), Safety categy 4 per iso 13849-1 (EN 954-1). Simultaneity requirement < 100 ms AUX n-safety Output Contact Output Configuration (FSD1, FSD2, and SSD) Enclosure Connections Operating Conditions Reed relay; 125V ac dc max., 500 ma max. (10 VA maximum, resistive load) Fced-guided contact relay (resistive load). FSD1 & 2, SSD = 250V ac max., 4 amp max. Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kva switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319. te: Controllers with model suffix 2 have two FSD output contacts and those with model suffix 4 have four FSD output contacts. Size: See dimensions on next page. Material: gray polycarbonate, clear polycarbonate cover. Rating: NEMA 1, (IP 20) See pages 322 to 324 f general hookup infmation. Temperature: 0 to +50 C (+32 to 122 F) Relative humidity: 95% maximum (non-condensing) FMEA Tested Per requirements IEC 61496-1 (Type 4) Application tes Use of fixed blanking requires senss with 16 me light beams. Up to 12 beams 30% of the total number of beams in the array may be blanked, whichever is less. Call facty f applications assistance if a greater number of blanked beams is required. Certifications IEC 61496-1 &2, Type 4 Except USDINT-1T2E Presence Sensing Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 87
R LISTED Presence Sensing 10Y8 R Systems DIN Module Controller Dimensions 4 FSD Outpt Models only: 128 mm (5.0") 115.0 mm (4.53") 5.0 mm (0.20") 81.0 mm (3.19") 70.0 mm (2.76") 5.5 mm (0.22") 107.0 mm (4.21") 97.0 mm (3.82") 4.5 mm (0.18") Slot f Screws (2) M3.5 x 0.6 mm 6.5 mm (0.26") 81 mm (3.19") Supplied Hardware: M3.5 0.6 mm (2) Combo Head Screws M3.5 mm Washers (2) M3.5 mm x 0.6 mm Nuts (2) (NOTE: #6 hardware can be substituted f the metric hardware) Recommended Tque Mounting Screws: 16-20 in-lbs Terminal Screws: 5 in-lbs Hookup and Features f USDINT-..T2 & USDINT-..L2 Models Hookup and Features f USDINT-..T4 & USDINT-..L4 Models NON-SAFETY OUTPUT MACHINE CONTROL OUTPUT CONTACTS CONTACT AUX/ALARM SSD FSD2 FSD1 a b a b a b a b E-STOP SWITCH c a d b +24 dc PE Vdc COM NON-SAFETY OUTPUT MACHINE CONTROL OUTPUT CONTACTS CONTACT AUX/ALARM SSD FSD2 FSD1 a b a b a b a b E-STOP SWITCH c a d b +24 dc PE Vdc COM 21 22 24 25 27 28 30 31 33 34 35 36 38 39 40 21 22 24 25 27 28 30 31 33 34 35 36 38 39 40 FSD2 FSD1 c d c d MODEL NO. USDINT-xT2 -xl2 CAUTION WARNING Shock hazard may exist. F control reliable operation always follow the instructions in the manual. Blocked Latched Clear Lockout Blanking 41 42 44 45 CAUTION Shock hazard may exist. WARNING F control reliable operation always follow the instructions in the manual. Reset STEADY Alignment FLASHING C 0466 Diagnostic Chart on Reverse Side Diagnostic Chart on Reverse Side 7 8 13 14 16 17 18 19 20 7 8 13 14 16 17 18 19 20 TEST 1 TEST 2 KEY 1 KEY 2 +12 COM T/R T/R DRAIN Vdc TEST 1 TEST 2 KEY 1 KEY 2 +12 COM T/R T/R DRAIN Vdc NOTE: Controller model USDINT-1T2E uses terminals 7 and 8 f external device moniting input. EMITTER AND RECEIVER CABLES te: Emitter/Receiver Col Codes Brown = +12V dc Blue = COM White = T/R Black = T/R Uninsulated = Drain Wiring blocks may be unplugged from the module, leaving wiring intact f easy module replacement. EMITTER AND RECEIVER CABLES 88 Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164
Systems DIN Module Controller Kits Model Numbering Scheme systems may be purchased as a kit which contains a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyed reset switch. See pages 311 to 314 f a listing of possible kit models. The resultant model number in this example is: USDKTE2412C5YP2, which includes the following components: DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDs Example: Kit with DIN-style controller Fixed-Beam Blanking: Blank = Without 2 = With Supply Voltage: T = 24V dc Options: E = With External Moniting Blank = Without Light Screen Height (in inches) Beams per foot 24 = Standard series 12 = V-series Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connect Two cables model QDU-525C: 8 m (25') long US DK T E 24 12 C5 Y P2 Sens Cable Termination: I = Integral 25' cable Blank = Integral QD connect P2 = Pigtail QD connect Sens Finish: Y = Yellow polyester paint N = Nickel plated Quick-Disconnect Cables: C4 = 2 x 15' C5 = 2 x 25' C6 = 1 x 15' plus 1 x 25' Blank = Integral 25' cables Number of outputs: Blank = 2 N.0. FSDs 4 = FSDs Output Type: Blank = Trip L = Latch NOTE: Other cable length combinations are possible. Contact facty. Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 89
Appendix A3: Machine Interface Hookups Generic Machine Interface Diagram f Controller Models USDINT-..T2 & USDINT-..T2D with Trip Output L (V ac) Model USDINT-1T2 Control Module: Without Fixed Blanking Model USDINT-2T2 Control Module: With Fixed Blanking Model USDINT-1T2D Control Module: Without Fixed Blanking Model USDINT-2T2D Control Module: With Fixed Blanking N (V ac) Common (V dc) Secondary Switching SSD 24 25 Machine Secondary Control Element MSCE Machine Control Circuit #2 FSD 2 27 28 Control Element #2 2 1 Monit Contacts 2 #1 FSD 1 30 31 Control Element #1 1 1 2 dc common 38 39 40 +24 V dc Control Module Earth Ground dc Common Appendices Arc Arc Suppresss Suppression (see Warning page 320) 319) 322 Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164
Appendix A3: Machine Interface Hookups Generic Machine Interface Diagram f Controller Models USDINT-..L2 & USDINT-..L2D with Latch Output L (V ac) Model USDINT-1L2 Control Module: Without Fixed Blanking Model USDINT-2L2 Control Module: With Fixed Blanking Model USDINT-1L2D Control Module: Without Fixed Blanking with Net Model USDINT-2L2D Control Module: With Fixed Blanking with Net N (V ac) Common (V dc) NON-SAFETY Alarm Output 21 22 Secondary Switching SSD 24 25 Machine Secondary Control Element MSCE Machine Control Circuit #2 FSD 2 27 28 Control Element #2 2 1 Monit Contacts 2 #1 FSD 1 30 31 Control Element #1 1 1 Key Reset 2 13 14 dc common 38 39 40 +24 V dc Control Module Arc Arc Suppresss Suppression (see Warning page 320) 319) Earth Ground dc Common Appendices Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 323
Appendix A3: Machine Interface Hookups Generic Machine Interface Diagram f Controller Model USDINT-1T2E with Trip Output EDM Input L (V ac) Model USDINT-1T2E Control Module: Without Fixed Blanking N (V ac) Common (V dc) Secondary Switching SSD 24 25 Machine Secondary Control Element MSCE Machine Control Circuit #2 FSD 2 27 28 Control Element #2 2 Monit Contacts #1 FSD 1 EDM 7 Mon a 30 31 Control Element #1 1 8 Mon b 1 2 dc common 38 39 40 Control Module Earth Ground dc Common +24 V dc Appendices Arc Arc Suppresss Suppression (see (see Warning page page 319) 320) 324 Banner Engineering Cp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164