INDO TEXNOLOGY PVT LTD
Spinning Weaing Processing Deeloped and Implemented by people with expertise in Textiles Knitting Made Ups
The Solution has been carefully configured for each of the Textile processes, so that it can be readily deployed. The implementation team has adequate experience in the Textile manufacturing, so the implementation and the required customisation is fulfilled effectiely. The Production, Power and Quality, Weights and Barcode info from the aailable sources can be directly integrated to TexManage
Benefits Higher profitability Least inentory Higher realisation Minimise input cost Quick and effectie planning Higher productiity Optimal usage of resources Nothing left to chance Harmonised operation
Product Arrangement Business Intelligence Commercial Financial Accounting Purchase & Inentory Sales & Dispatch Pay Roll Manufacturing Production Planning Product Costing Production Management Quality Management Maintenance and Utilities Raw Material Data Integration
Product Highlights Lot Tracking Track the product to the source and its timing of quality deiation and production
Product Highlights Lot Tracking Track the product to the source and its timing of quality deiation and production
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Planning Constraints and Rules based Allocation Plan and monitor the production process for assured delieries
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Planning Plan and monitor the production process for assured delieries
Product Highlights Costing Continuous and precise ealuation of cost elements to achiee profitable product mix
Product Highlights Data Integration Integration of Production, Power and Quality where possible
Product Highlights Production MIS Bird s eye iew of oerall performance; Real time isibility of data for internal decision making
Product Highlights Budgeting Budget, monitor and control all maintenance actiities and component consumption/replacements
Product Highlights Trend Analysis View the trends of critical KPAs such as sales turnoer, utilisation for a period
Automation Solution- Yarn Dyeing
Yarn Dyeing Solution Solution Arrangement Planning Production Despatch Barcode Application Data Collection
Yarn Dyeing Solution Planning Flow Receipt of OrdersExternal Release to Production Modify Dye Plan Program Regular Requirements Consolidation of Requirements Dye Plan Program Planning Set Up Release Batches to Production Plan / Order Status
Yarn Dyeing Solution Dye Plan Program
Yarn Dyeing Solution Production Flow Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generation Inspection & Packing
Yarn Dyeing Solution Dyeing Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing Lot Card
Yarn Dyeing Solution Dyeing ERP System Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing Lot Card Scanner reads Lot No and Program to be run on the machine for the Shade Scanner passes it onto the Production Monitoring (PM) PM sends Program no to Machine PLC (possibility to be erified) PM also captures time, employee information for the batch under production
Yarn Dyeing Solution Dye House Production Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing The details of production information include Vessel, batch, shade, lot, employee, cycle time, quantity The information can be manually entered or automatically through Production Monitoring system
Yarn Dyeing Solution Hydro Extractor/ Drier Production Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing Production entry is required for status Details like date and time/ shift is sufficient Manual entry or scanning lot cards and passing on to a PM deice attached to these machines Cone Winding Production Production information: machine, count, employee, opening stock/ closing stock/ no. of cones, or total cone production, and other details like employee, worked time, speed and stoppage details
Yarn Dyeing Solution Inspection Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing Lot Card Scanner reads Lot No and Cone No and sends it to Computer Operator enters Cone status after Inspection like Pass, Rejection Rejected Cones will be barred from Despatches
Yarn Dyeing Solution Packing After Inspection, Cones are packed Grey Yarn Receipt Dye Spring Winding Release of Lot/ Batch Driers Hydro Extraction Dyeing Cone Winding Cone No Generatio n Inspection & Packing A box contains only one quality (count), whereas can hae multiple shades, including a filler when necessary from the same count All details of boxes are entered into a system and Carton No generated Generated Carton No and other details are written on the paperboard as well as the polythene bag While generating Carton No. all important conditions hae to checked like min quantity, depot, etc.
Yarn Dyeing Solution Despatch Flow Moe to Stock Stock Maintenance Despatch Prepare for Despatch
Adantage
Happy Customers Precot Meridian Madura Coats Arun Textiles TP Textiles SA Aanandan Mohan Spintex Sakku Spinning PT Indah Jaya PT Gokak
INDO TEXNOLOGY PRIVATE LIMITED Office: 40, Thasami Park, Singanallur, Coimbatore - 641005. Ph: 0422-4348479. Factory: 185, Aerodrome Road, Singanallur Coimbatore - 641005. Ph: 0422-3233345 info@indotexnology.com www.indotexnology.com