Turn/tilt fitting for single sash PVCu windows with 2 mm air gap Botm tilt point - finish TS silver - handle height variable/centre 34 25 24 3 7 3 2 23 22 20 3 4 6 2 8 3 5 FKgb033_3_0.04/ printed on chlorine-free bleached paper 7 8 3 27 33 28 29 36 35 3 7 32 Range of application windows doors FFB (mm) 290 560 290 0 FFH (mm) 480 920 880 2360 sash weight (kg) 00/30 ) 00/30 ) ) with p and botm hinges in heavy duty version Contents Range of application...page List of Fittings...page 2 Installation Aids...page 3 Important Notes/Abbreviations...page 4 Installation Instructions...page 5 Sash Dimensions...page 6 Frame Dimensions...page 7 Usage of the Drilling jigs...page 8 9 26 3 7 0 2 37 38 30 3 3 6 4 3 9 5 0.04 FKgb033 Page
List of Fittings List of Fittings Always required white Always required brown Pos. Material description Material-No. Qty Material-No. Qty handle Si-line FAVORIT see price list see price list 2 stay hinge KF-2/.. DH s. PDB s. PDB 3 cover cap W KF 83694 836200 4 p hinge KF Ø 6 x 2 DH 00 kg 707593 707593 5 p hinge KF-S Ø 6 x 2 DH 30 kg 707623 707623 6 cover cap S for position 4 83445 834855 7 cover cap S KF-S for position 5 83582 835838 8 p hinge pin Ø 6 70496 70496 9 botm hinge KF Ø 6 x 24/3 00 kg 704592 704592 0 botm hinge S-KF Ø 6 x 2 30 kg 704639 704639 cover cap EL U for position 9 833230 833247 2 cover cap EL-S U for position 0 83438 834848 3 cover cap EL O for position 9 or 0 83326 833223 4 botm hinge pin Ø 7 700600 700600 5 rebate corner hinge KF-2/.. right handed/left handed s. PDB s. PDB 6 cover cap FEB for position 5 right handed left handed 88758 887349 88765 887356 7 location piece 702543 702543 32 tilt lock bearing S-ES FH A... s. PDB s. PDB 37 corner hinge KF Ø 6 x 6/36 709542 709542 38 cover cap EB 887530 887547 Variant Pos. Material description Material- No. 290 40 4 570 Sash width dependant (FFB/mm) 57 800 80 030 03 260 ) 26 490 ) 49 560 ) Pos. Material description 8 corner drive VS S-ES/small 703038 corner drive VS S-ES 70304 20 stay 7 size 30 707302 size 35 MV 70739 size 50 MV 707326 size 55 MV 707333 22 linkage size 460 MV 00 kg/30 kg 73266 /- 23-25 carn additional stay 00 kg/30 kg s. PDB -/ / 34 packer Z f. additional stay A... 00 kg/30 kg s. PDB -/ / 26 centre lock size 50 700969 *) on request, size 90 700983 size 70 700976 *) 3 striker plate 56 A... s. PDB 2 2 3 3 ) max. door width 0 mm FFB Material- No. 2 tilt restricr 2) 750 mm FFH 80570 2) 480 600 60 800 Sash height dependant (FFH/mm) 27 gear 3 handle height (mm) size 0 240 300 706985 size 300 400 706992 size a MV 400 530 707005 size 2 MV 530 730 70702 size 3 MV 730 960 707029 size 4 /TL 940 80 707036 9 corner drive VSU S-ES FH/.. s. PDB 28,29 bag mishandling device s. PDB 33 sp KF s. PDB 30 corner drive BS S-ES size 50 70337 *) on request MV-extension (without illustr.) size 70 70344 size 40 700945 200 FFH size 90 7035 size 60 700952 220 FFH size 30/TL *) 70320 3 striker plate 56 A... s. PDB 3 3 3 3 3 5 35 snapper A... (on request) s. PDB () 36 sleeve (on request) s. PDB () 80 060 06 200 20 460 46 600 60 920 880 2360 FKgb033 Page 2
Installation Aids Installation Aids Material description Tool Material-No. Drilling jig KF-... EL/SL for drillings of p drill: Ø 6 mm see Si-line Ø 6/3 and botm hinge KF Ø 3 mm Profil-Datenblatt Variation Variation Drilling jig KF EB for drillings drill: Ø 6 mm see of corner hinge KF Ø 6 x 6/36 Ø 3 mm Profil-Datenblatt Drilling jig FAVORIT for additional stay drill: Ø 3 mm see Profil-Datenblatt Jig ES for corner drive VS S-ES p 54649 VSO - ES/short for sash rebate heights 800 mm Centre fixing jigs S-ES for gear 3 57565 EL gear size 3 Gr. 2/3 MV for sash rebate heights 920 mm Centre fixing jigs S-ES for gear 3 57572 EL gear size 3 Gr. 4/4a TL for sash rebate heights from 880 mm Jig S-ES for corner drive VSU S-ES FH/.. 5754 KRL FH for sash rebate heights 800 mm VSO - ES/short KRL FH Jig S-ES for corner drive VSU S-ES FH/.. 57558 KRL FH VSU MV with centre lock, for sash rebate heights 800 mm Jig ES for corner drive BS S-ES 54663 BS - ES/short for sash rebate heights 920 mm Jig ES for corner drive BS S-ES 54670 BS - ES/short Gr. 30 for sash rebate heights from 880 mm Jig S-ES for stay 7 57626 Stay size Gr. 50, 55 for sash rebate heights from 800 mm KRL FH VSU MV EL gear 3 size 2/3 MV BS - ES/short size 30 BS - ES/short Stay size 50, 55 EL gear 3 size 4/4a TL FKgb033 Page 3
Important Notes/Abbreviations Important Notes/Abbreviations Important Notes Product-Information Profilesystem Range of application Excessive strain Total hardware Assembly of hardware components Packing Sealing compounds Cleaning Please refer our Product Liability Guidelines (order number: H 400.0876gb). The stated size range on page is valid. The information from the profile producers or system owners are also valid, especially regarding possible limitations for sash measurements, sash weight and locking distance. Where special processing guidelines or instructions for production are given, they are be strictly observed. Information given on number of screw turns and rque are binding. All hardware solutions should be used only on inward opening windows and doors. The steel hardware components described in these instructions have been galvanized with zinc and coated in Titan Silver. They should not be used: in damp rooms in surroundings with aggressive, corrosion promotion air in surroundings containing salt air It is possible that bearing components could break due excessive strain. This could cause the window drop out of the frame and potentially cause serious injuries. If due special circumstances (use in schools or nurseries, etc.) excessive strain on bearing components could be expected, fatigue of bearing components must be prevented eg. by using a restriction bracket limiting the opening angle of the window or by installing a turn lock. We accept no liability in respect of any damages or defects arising where the hardware assembly incorporates products not manufactured by SIEGENIA-AUBI. Install the hardware components correctly. It is imperative that you observe the mounting and fixing position of all hinge side components. Do not overtighten! In particular, the p hinge pin must be pushed up fully in the hinge. Make sure that the hinge pin clicks in place in the hinge springs. Please follow the standard techniques for packing the glazing units within the window sash frame. Do not use acid based sealing compounds because they may lead corrosion of the hardware. Keep rebates free of dirt and debris - in particular cement and plaster. Keep hardware dry and avoid contact with cleaning agents. Maintenance If necessary affix a clearly visible copy of the user information (Order No. 05083) and operation the installed window or French door unit. Provide the user with the following printed leaflets: Maintenance Instructions Order No. 9745 Operation Instructions Order No. 05086 Liability Exclusion We accept no liability in respect of any damages or malfunctions caused by the hardware or the windows and French doors fitted with them, as a result of incorrect and inappropriate specifications or other information provided by the cusmer, failure follow these instructions, wilful damage or negligence or misuse or alteration or repair of or an exertion of excessive force the hardware by the user or cusmer. Abbreviations In this installation instruction the following abbreviations are used: BS hinge side G handle height DH with built-in friction KF PVCu EB corner hinge KL clamping jig EL botm hinge/jig MV centre lock FEB rebate corner hinge O p FFB sash rebate width PDB Profildatenblatt (profile data sheet) FFH sash rebate height S heavy duty version ( 30 kg) FH sash heigt S-ES steel - encreased security SL TL U VSO VSU W Z p hinge door version botm locking side p locking side botm stay hinge additional stay FKgb033 Page 4
Installation Instructions Installation Instructions Installation Instructions Preparation Pre-drill all holes for sash and frame. See installation aids page 3, sash dimensions page 6, frame dimensions on page 7 and appropriate SIEGENIA-AUBI profile data sheet. Assembly on sash A Insert and screw on corner drive VS S-ES (page : 8) and corner drive VSU S-ES FH/.. (9). For a FFB of more than 800 mm connect the centre lock (26) and screw on. B Cut, insert and screw on gear 3 (27) and stay 7 (20). For a FFB of more than 26 mm and a sash weight 00 kg insert and screw on linkage (22). For a FFB of more than 26 mm and a sash weight 30 kg insert and screw on linkage S/Z (23). For a FFH between 480 mm and 750 mm and generally for a sash weight between 00 kg and 30 kg use additional tilt restricr (2) in stay 7 (20). For a FFH of more than 800 mm use additional corner drive BS S-ES (30) on hinge side. For a FFH of more than 880 mm insert mishandling device (28) in gear 3 (27) and clip on pressure piece (29). C Insert stay hinge KF-2/.. DH (2) in arm of stay 7 (20) and engage according installation instruction. Attach cover cap W KF (3). D Insert and screw on rebate corner hinge KF-2/.. (5). Assembly on frame - See frame dimensions page 7. A Insert and screw on striker plates 56 (3) and tilt lock bearing S-ES FH (32). For a FFH of more than 880 mm attach sp KF (33) depending on PVCu profile. B For a sash weight 00 kg insert and screw on botm hinge KF Ø 6 x 24/3 (9). For a sash weight 30 kg insert and screw on botm hinge S-KF Ø 6 x 2 (0). C For a sash weight 00 kg insert and screw on p hinge KF Ø 6 x 2 DH (4). For a sash weight 30 kg insert and screw on p hinge KF-S Ø 6 x 2 DH (5). D Insert botm hinge pin Ø 7 (4) in botm hinge KF Ø 6 x 24/3 (9) or S-KF Ø 6 x 2 (0). E For a FFB from 26 mm 490 mm and a sash weight over 00 kg and in general a FFB from 49 mm 560 mm insert and fasten additional stay (24) and clamping spring Z (25). Depending on PVCu profile use additional packer Z (34). Final assembly A Insert sash with rebate corner hinge KF-2/.. (5) in botm hinge KF (9) or S-KF (0). B Insert stay 7 (20) with stay hinge KF-2/.. DH (2) in p hinge KF (4) or KF-S (5). C Push p hinge pin Ø 6 (8) fully up in in p hinge KF (4) or KF-S (5). Make sure that the p hinge pin clicks in place in the springs of the p hinge. D Attach handle () in turn position (horizontally). E Screw on handle () with max. rque 2,5 Nm. F Turn handle () tilt position (vertically) release centrally locked gearing. G Check fittings for functioning. If necessary adjust, do not exceed maximum adjustment of botm hinge (± 2 mm). Maximum rque 4 Nm. H Attach cover caps (6) or (7), () or (2), (3) and (6). Fixing of parts -Handle (): countersunk screw M5 x 40 according DIN 965-4.8 Order No. 80048 - other elements: screw 4 x 25 4 x 30 for PVCu windows, steel galvanised (not in delivery). FKgb033 Page 5
Sash Dimensions Sash Dimensions 2 for p hinge KF ( 00 kg) 25 for p hinge KF-S ( 30 kg) FFH (sash rebate height) min. 2 Dimensions in mm All dimensions and information for PVCu windows and French doors with 2 mm air gap and 20 mm over rebate width. Outer frame free measurements incl. cover caps. Preparation for drive gear 43 48 min. 2 handle height G (variable, see list of fittings) 6 2 2 4 for botm hinge KF ( 00 kg) 7,5 for botm hinge S-KF ( 30 kg) min. 2 FFB (sash rebate width) 2 for botm hinge KF ( 00 kg) 25 for botm hinge S-KF ( 30 kg) FKgb033 Page 6
Frame Dimensions Frame Dimensions 500 (only for linkage size or - S/Z) additional stay 307 stay size 50 and 55 = 553 67 = handle height G + 96 = handle height G + 70 = handle height G + 320 gear 3 size a gear 3 size 2, 3 gear 3 size 4/TL 598 (for gear 3 size 4/TL) 40 snapper sp Dimensions in mm All dimensions and information for PVCu windows and French doors with 2 mm air gap and 20 mm over rebate width. 20 30 4,5 4,5 Dimension S see profile data sheet. For other variations it should be noted that the corresponding dimensions will alter. For aumatic window assembly the required machine drilling specification can be supplied. handle height G - 08 (for gear 3 size 4/TL) handle height G - 8 4,5 4,5 4,5 4,5 4,5 4,5 S S (6) (5,5) (35) Additional drillings for p hinge KF-S (30 kg) handle height variable/centre Additional drilling for p hinge S-KF (30 kg) Ø 6 mm Ø 3 mm (5) 46,5 46,5 size 50 = 42 size 70 = 62 size 90 = 82 size 30/TL = 62 corner drive BS S-ES MV extension size 40 = 400 size 60 = 600 (on request) 22 (for corner drive BS S-ES size 30/TL) 67 centre lock size 50 = 405 size 70 = 605 size 90 = 805 FKgb033 Page 7
Usage of the Drilling jigs Usage of the Drilling jigs Drilling jig KF-... EL/SL Si-line Ø 6/3 With drilling jig KF-...EL/SL the hole preparation for - p hinge KF - botm hinge KF is carried out. How use the drilling jig A Adjust clamping device of drilling jig the width of the outer frame profile. B Clamp drilling jig on appropriate hinge side corner on frame rebate edge. C Carry out drillings (see also page 7): - for supporting pins with drill Ø 6 mm - for fixing screws with drill Ø 3 mm. Inserting frame rebate edge Variation Drilling jig KF EB With drilling jig KF EB preparation for the botm hinge KF is carried out. How use the drilling jig A Insert drilling jig in the botm hinge side corner of the fitting groove. If necessary adjust drilling jig with hexagonal screw ( ) possible deviations of groove width. a Inserting in fitting groove (a) Adjusting groove width (b) b B Carry out drillings: - for supporting pins with drill Ø 6 mm - for fixing screws with drill Ø 3 mm. SIEGENIA-AUBI KG - Hardware and Ventilation Technology P.O. Box 0 05 5-57005 Siegen - Germany Phone +49 (0)27 393-0 - Fax +49 (0)27 393-333 FKgb033 Page 8