Series----SP3600A SHOWER DOOR INSTALLATION INSTRUCTIONS Please read these instructions carefully to familiarize yourself with the required tools, materials, and installation sequences. The Exploded Diagram of the door on page 2 will also provide a helpful reference when relating the location of the various parts. IMPORTANT: You should check with your local plumbing or building code agency about this product for compliance before it is installed. basic tools and materials needed TOOLS Measuring Tape Hacksaw with 32 Teeth Per Inch Blade Miter Box or Square Electric Drill Drill Bit- 8" Screwdriver-Phillips Level Fine File Pencil Center Punch Hammer Pliers Safety Glasses Caulking Gun MATERIALS Masking Tape Clear Silicone Caulk how to care for your door NEVER USE SCOURING POWDER, PADS OR SHARP INSTRUMENTS ON METAL WORK OR GLASS PANELS. The use of a squeegee following each shower is recommended to eliminate water spots on the inside of the glass panels. An occasional wiping down with a mild detergent diluted in water is all that is needed to keep the panels and anodized aluminum parts looking new. CAUTION: TEMPERED GLASS CAN NOT BE CUT.
part names for installation Top 8-8 x 2" Panhead Screw Wall Jamb Door Panel Plug " L" Jamb 8-8 x 2" Panhead Screw 8-32 x 3 4" Panhead Screw Seal 8-8 x 2" Panhead Screw 8-8 x 2" Panhead Screw Strike Jamb 8-32 Nut Washer Flat Seal 2
MEASURING AND CUTTING BOTTOM TRACK IMPORTANT: The bottom tracks have been pre-cut for Model Numbers SP3650A-30S and SP3650A-34S. See Step to measure and cut bottom track for Model Number SP3670A-33S. NOTE: WEAR SAFETY GLASSES. Note: If your stall has a curve in the corners at the side walls, be sure to measure distance D above the curves and cut bottom track 8" shorter than distance D. Measure distance D from wall to wall as shown and cut the bottom track 8" shorter than distance D. For best results use a 32-tooth per inch hacksaw blade and miter box. File rough edges. D 2 CAUTION: If a steel tape is used, be sure to add the width of the case to the measurement. DETERMINING DIRECTION OF SWING Determine whether the door will swing toward the right or left. Check that there are no obstacles in the door path as it swings open. TOP VIEW Swings open toward left It is recommended that the swing side of the door be installed on the opposite side from the showerhead. Be sure there are no obstructions. All of the following illustrations are for door that swings open toward the left. Door that swings open toward right would be opposite. TOP VIEW Swings open toward right 3PLACING BOTTOM TRACK ON SHOWER LEDGE NOTE: Locate bottom track on flattest part of ledge. Place the bottom track on the ledge as shown. Make sure the space between the wall and bottom track is the same on both ends and the distance from the outer edge of the shower ledge to front edge of the bottom track is the same measurement on both ends. Temporarily secure the bottom track with masking tape and mark the shower ledge with a soft pencil along the front edge of the bottom track. 3
4 LOCATING STRIKE SIDE WALL JAMB AND DRILLING HOLES Shorter Legs Against Wall Note: Shorter legs of wall jamb against wall with flange holes toward the inside of shower. Pencil Note: Wear Safety Glasses. Strike Side Wall Jamb D. Place wall jamb with shorter legs against showerhead side of stall opening and fit over the bottom track. Flange with holes must face to inside of stall. If necessary, shape bottom end of jamb to fit curve at side wall. Use level to align wall jamb vertically and mark hole locations. Remove jamb and lightly center punch the 4 hole locations. Drill all four holes with a 8" drill bit. After drilling, thoroughly clean the shower ledge. Level Flange Holes Toward Inside of 4
5 LOCATING "L" JAMB AGAINST WALL, MARKING HOLE LOCATION AND DRILLING HOLES This Leg Toward Pencil Note: Wear Safety Glasses. Level D. E. F. Place the "L" Jamb down over the bottom track and against the wall opposite the showerhead. Be sure the end of bottom track is against the "L" Jamb. NOTE:The "L" Jamb must sit flat against the wall with the legs of "L" Jamb fully engaged with bottom track. If the jamb is not fully engaged with the bottom track, use a file to shape the bottom end of jamb to fit the curve at side wall of shower. Use a level to plumb the "L" Jamb as shown and mark the 6 hole locations. Do not mark the 2 bottom holes. These holes are used to install bottom bracket in step 7. Remove the "L" Jamb and bottom track. Lightly center punch the 6 hole locations. Drill all 6 holes with a 8" drill bit. After drilling, thoroughly clean shower ledge. "L" Jamb Do Not Mark Holes 5
6 CAULKING AND INSTALLING BOTTOM TRACK Apply a bead of caulk on the underside of bottom track as shown. Install the bottom track at location marked on the shower ledge and use masking tape to hold the bottom track in place. Caulk Here 7INSTALLLING BOTTOM BRACKET "L" Jamb 8-32 Square Nut At the bottom end of the "L" Jamb, position a bracket against the Jamb and align the holes in bracket with the holes in "L" Jamb. Secure with 2 8-32 x 3 4" panhead screws and 8-32 square nuts. Use pliers to hold square nuts as screws are tightened. 8-32 x 3 4" Panhead Screw 6
8 INSTALLING "L" JAMB 8-8 x 2" Panhead Screw Top Plug D. Insert a pivot pin through the hole in bottom bracket with the head of pin toward the bottom track. Place the washer down over the pin as shown. Holding the pin in place, install the "L" Jamb down over the bottom track and align the holes in the "L" Jamb with the holes in wall. Through the 4 holes below the top bracket holes, secure the "L" Jamb to wall with 4 8-8 x 2" panhead screws. Place a bracket at top of "L" Jamb and align the holes in bracket with the holes in "L" Jamb. Secure with 2 8-8 x 2" panhead screws. "L" Jamb 8-8 x 2" Panhead Screw E. Add caulk to the top bracket plug and insert the plug into the top bracket as shown. Washer Pivot 7
INSTALLING STRIKE SIDE WALL JAMB 8-8 x 2" Panhead Screw Strike Side Wall Jamb Place the wall jamb down over bottom track and align wall jamb holes with holes in wall. Secure with 4 8-8 x2" panhead screws. Caulk where bottom track and wall jamb join. Caulk Here 8
0 INSTALLING STRIKE EXPANDER JAMB Strike Side Wall Jamb Strike Expander Jamb Fit the strike expander jamb over the strike side wall jamb. Align vertically with a level and align slots in strike jamb with holes in wall jamb. Fasten with 3 8-8 x 2" panhead screws. 8-8 x 2" Panhead Screw
INSTALLING BOTTOM TRACK SEAL Remove tape from bottom track. Measure from the front edge of the strike expander jamb to the edge of bottom bracket as shown. Strike Expander Jamb Assembly Cut the seal distance measured. Measure Here Seal D. Push the seal into the bottom track as shown. Strike Expander Jamb Assembly E. Trim the seal leg to fit around the strike expander jamb magnet. Trim Seal Here 0
2 LOCATING BLOCKS Measure distance between bracket pin at bottom and the edge of strike expander jamb as shown. Strike Expander Jamb Assembly Slide the block in the top frame of the door panel toward the pivot side frame. Measure Here Measure from the edge of door handle to the center of the farthest pin hole in block and locate the block 4" less than measurement from Hole Block Handle Door Panel Block Location- 4" less than measurement from D. Insert a 8-8 x 2" panhead screw through frame slot of the door panel top frame and into block screwport. Block E. F. Fasten the screw into block screwport. Use same procedures to locate the block in the door panel bottom frame. 8-8 x 2" Panhead Screw Top Frame Screwport
3 INSTALLING DOOR PANEL Insert a pivot pin into the top bracket hole. Hole Pivot Top Lift the door panel and position door handle magnet toward strike jamb magnet. From inside shower, place door panel bottom block s farthest hole from door handle down over bottom bracket pin. Be sure not to place side frame of door panel down over pin. Block Hole D. Pull top bracket pivot pin up and align the top block s farthest hole from door handle with the top bracket hole and insert pin through bracket hole and into the block hole. E. Loosen the block screws and slowly close door panel and slide blocks in top and bottom frames so that door closes with approximately 4" clearance from edge of strike jamb. Make sure that the bottom of door panel does not rub on the bottom track seal. F. G. Tighten the block screws. For final adjustment, loosen the strike expander jamb screws. H. Align the strike expander jamb with the door panel handle frame with a 4" gap at top and bottom of the door panel. I. Tighten the strike expander jamb screws. Block Hole Pivot Do Not Place Pivot in This Area 4 INSTALLING FLAT SEAL INTO DOOR PANEL PIVOT SIDE FRAME From inside the shower and with the door panel open, slide the flat seal into the "T" shaped slot of door panel pivot side frame. Pull the seal down until it is even with the bottom of door panel. Flat Seal Pivot Side Frame "T" Shaped Slot Cut off excess flat seal from the top of door. With a pair of pliers, squeeze the edge of the "T" shaped slot at the top of door panel to hold the flat seal in place. 2
5 MEASURING AND CUTTING TOP TRACK Measure distance at top of wall jambs from wall to wall and cut the top track 32" shorter than this measurement. For best results use a 32-tooth per inch hacksaw blade and miter box. File rough edges. Caution: If a steel tape is used, be sure to add the width of the case to the measurement. 6 INSTALLING, DRILLING AND SECURING TOP TRACK 4" 4" Install the top track down over wall jamb ends. From inside the shower, drill a 8" diameter hole through the top track and "L" Jamb 4" from each end of the top track and 4" from the bottom of leg of the top track. Repeat procedure on the strike jamb side. 8-8 x 2" Panhead Screw D. Secure with 2 8-8 x 2" panhead screws. 7 CAULKING () Caulk Here (Outside Only) () Caulk Here (Outside Only) Carefully caulk where the jambs and wall meet (), bottom track and shower ledge join (2). Caulk at the bottom of the door handle as shown. Caulk the bottom bracket as shown. (2) Caulk Here (Outside Only) Door Panel Handle Caulk Here Caulk Here Caulk Here 3
PARTS LIST When ordering parts, specify model number, part number, quantity and color. 0 8 0 0 0 5 2 0 3 0 4 6 0 7 6 4 7 2 5 3 2 4
PARTS LIST When ordering parts, specify model number, part number, quantity and color. Key Description Qty. SP3650A-30S SP3655A-30S Part Numbers For Models SP3650A-34S SP3655A-34S SP3650A-30PB SP3655A-30PB SP3650A-34PB SP3655A-34PB SP3670A-33S SP3675A-33S SP3670A-33PB SP3675A-33PB 86025 8602 86026 86072 86075 86027 8603 86028 8607 86080 Door Panel 86030 86032 2 Flat Seal 627700 627700 627700 627700 627700 3 "L" Jamb 860305 860305 860306 860307 860308 4 Wall Jamb 6882 6882 6883 6884 6885 680 68 680 680 6802 680 68 680 680 6802 5 682 682 6 Strike Jamb Assembly 6807 6807 6808 680 680 7 Seal 8850 8850 8850 8850 8850 8 Top 75600 75600 756002 75600 756002 8-8 x 2" Panhead Screw 0 45633 45633 456332 45633 456332 0 8-8 x 2" Panhead Screw 7 456334 456334 456335 456334 456335 * 7220 7220 72202 7220 72202 2 2 68600 68600 68600 68600 68600 3 * 72300 72300 723002 72300 723002 4 Washer 27807 27807 27807 27807 27807 5 Plug 72670 72670 726702 72670 726702 6 8-32 Nut 2 6270 6270 6270 6270 6270 7 8-32 x 3 4" Panhead Screw 2 456406 456406 456407 456406 456407 * Numbers Molded on Part 5