82 3 8 [2093mm] 113 15 16 [2893mm] I-FOLD AR WINDOW I-FOLD WINDOW 28 7 8 18 1 16 136 1 2 [3467mm] DOULE DOOR I-FOLD WINDOW 42 5 8 18 1 16 28 7 8 149 3 16 [3790mm] 136 1 2 [3467mm] I-FOLD AR WINDOW 17 7 8 149 1 2 [3797mm] 152 1 2 [3874mm] INSTRUCTIONS
IMPORTANT TOOLS NEEDED EFORE YOU EGIN POWER DRILL THESE INSTRUCTIONS MUST E FOLLOWED STEP Y STEP. DEVIATION FROM THE INSTRUCTIONS MAY VOID THE PRODUCT'S WARRANTY. SEE WARRANTY SHEET FOR FURTHER DETAILS. READ ALL INSTRUCTIONS THOROUGHLY EFORE STARTING ASSEMLY. USE THE PARTS LIST AS A CHECKLIST FOR COMPONENTS. TAPE MEASURE UNWRAP PARTS ONLY AS NEEDED TO KEEP COMPONENT DEALER CODE LAEL INTACT FOR REFERENCE. PENCIL TWO PERSON PROJECT PRODUCT CAN E HEAVY USE CARE WHEN LIFTING RUER MALLET SITE PREPARATION ASSEMLE THE STRUCTURE ON A FIRM, LEVEL SURFACE. PROTECT THE PRODUCT FROM DAMAGE AS SOME PIECES MAY E FRAGILE. LADDER (8ft / 2.5m) ESTIMATED ASSEMLY TIME: 8 HOURS IF YOU REQUIRE ASSISTANCE, OR NEED TO ORDER REPLACEMENT PARTS, CONTACT YOUR VISSCHER DEALER. PHILLIPS SCREW DRIVER FOR ADDITIONAL INFORMATION PLEASE CALL THE NUMER ELOW. PLEASE HAVE SERIAL NUMER READY TO ENSURE QUICK SERVICE.
PANELS / PANNEAUX PAGE OF DE PARTS - PIÈCES 1 3 CODE: 0042 CODE: 0142 GALE ENDS / FENÊTRES DE PIGNON 24 24 1 4 2X 1293 67 7 16 128 1 2 4X 4X 2X 2X 1598 1599 62 5 16 L/G R/D 7 11 16 1545 1546 40 40 2X 1618 TRUSS FRAME / FERME DE TOIT 2X 2X 2X 1227 58 3 4 2X 1229 77 3 4 1583 1582 24 60 2X 1234 79 3 8 4X 1304 34 5X 1X 2X 2X 1357 1359 77 86 3 4 1581 1585 3X 1371 79 3 8 0042_Mt_Sutton_12x12_Instructions_V1.2 EN MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES TOLL FREE/SANS FRAIS: 1-877-795-7423
ROOFING PARTS / PIÈCES DE TOITURE PAGE OF DE PARTS - PIÈCES 2 3 CODE: 0042 CODE: 0142 METAL FLASHING 1X 1382 6X 1383 1X 6X 1386 1387 1X 1390 1X 3X 3X 12X 1X 1X 4X 1392 1394 1395 1665 1667 1668 1669 23 3 4 23 3 4 23 3 4 55 3 4 55 3 4 62 1 4 80 3 4 80 3 4 87 1 4 87 1 4 87 1 4 87 5 8 3X 4X 2X 1457 1813 1828 2X 1829 AR & STOOLS/ AR ET TAOURETS 2X 4X 4X 60 60 64 99 4X 1990 1993 1992 1991 2X 1085 17 1 8 7 1 8 9 3 4 83 2X 1086 10 1 2 29 5 8 ROOFING SHEETS / FEUILLES DE TOITURE 4X 1X 4X 99 1X 99 64 64 1475 1478 0042_Mt_Sutton_12x12_Instructions_V1.2 EN MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES TOLL FREE/SANS FRAIS: 1-877-795-7423
ACCESSORIES / ACCESSOIRES 2X 1631 2X 1632 22X 2069 2X 1281 2X 1282 CEDAR ACCENTS 26 3 8 77 3 16 79 104 1 16 26 3 8 PAGE OF DE PARTS - PIÈCES 3 3 CODE: 0042 CODE: 0142 SPACERS / ESPACEURS 1X 2X 1607 1608 1X 1609 1X 1X 1X 2X 1710 1711 1712 1X 1713 1714 2X 1722 25 1 16 26 1 16 AY PARTS/ AIE PIÈCES 30 1 2 54 3 4 54 3 4 54 3 4 84 3 8 84 3 8 84 3 8 4X 1045 L/G R/D 4X 1334 79 3 8 4X 2X 4X 1276 1285 1670 18 1 8 28 3 16 89 1 8 2X 1371 1X 1767 2X 1784 21 79 3 8 88 5X 4X 1671 1672 12 1 8 40 7 8 1X 1791 88 1 8 0042_Mt_Sutton_12x12_Instructions_V1.2 EN MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES TOLL FREE/SANS FRAIS: 1-877-795-7423
HARDWARE CODE: 0042 CODE: 0142 1X ROERTSON IT/ EMOUT ROERTSON A 220X 500X 1 1/2" #8 FLAT HEAD (#2 ROERTSON) 1 ½ PO TETE PLATE NO 8 (no 2 ROERTSON) 1X 1/4" HEX HEAD IT/ EMOUT À TÊTE HEXAGONALE DE 1/4 PO C 60X 2 1/2" #8 FLAT HEAD (#2 ROERTSON) 2 ½ PO TETE PLATE NO 8 (no 2 ROERTSON) 3 1/2" #10 FLAT HEAD (#2 ROERTSON) 3 ½ PO TETE PLATE NO 10 (no 2 ROERTSON) 1X INSTRUCTION MANUAL / MANUEL D'INSTRUCTION D 18X 4" #10 FLAT HEAD (#2 ROERTSON) 4 PO TETE PLATE NO 10 (no 2 ROERTSON) 15X 1834 F 110X 2 1/2" #8 PAN HEAD (#2 ROERTSON) 2 ½ PO TETE TRONCONIQUE no 8 (no 2 Robertson) I 186X 1" #10 METAL ROOF SCREW (1/4" HEAD) 1 PO TOITURE DE METAL no 10 (TETE DE ¼ po) 1X 2034 L 40X 2 1/2" SCREW #8 HEX HEAD (1/4" DRIVER) 2 ½ PO TETE HEXAGONALE no 8 (EMOUT DE ¼ de po) 0042_Mt_Sutton_12x12_Instructions_V1.2 EN TOLL FREE/SANS FRAIS: 1-877-795-7423
1 ATTACH ONE RIGHT TRUSS FRAME (DC 1357) AND ONE LEFT TRUSS FRAME (DC 1359) TOGETHER AS SHOWN ELOW. ATTACH THE TRUSS FRAME PIECES TOGETHER USING SIX 3 1/2" SCREWS THROUGH 2X4 PLATE ON THE (DC 1359) TRUSS FRAME INTO THE OTTOM OF THE 2X6 EVELLED PIECE OF THE (DC 1357) TRUSS FRAME PIECE AS SHOWN. UILD A TOTAL TWO TRUSS FRAMES SETS. STEP 1 1 DC-1359 DC-1357 DC-1227 C DC-1229 2 2 ATTACH THE 2x4 WALL PLATES TO EITHER END OF EACH ASSEMLED TRUSS FRAME AS SHOWN AOVE. PLACE ONE (DC 1227) TO THE LEFT END AND ONE (DC 1229) TO THE RIGHT END. ATTACH EACH PIECE WITH TWO 2 1/2" SCREWS AT EACH END. REPEAT THIS STEP FOR OTH TRUSS FRAMES. 2 1/2" ROERTSON SCREWS 8 req C 3 1/2" ROERTSON SCREWS 12 req
STEP 2 SQUARING THE TRUSS FRAME SQUARE EACH TRUSS FRAME SECTION SEPARATELY. THEN SECURE WITH ONE TRUSS FRAME RACE (DC 1304) IN EACH CORNER AS SHOWN. SQUARE THE FRAME Y PLACING THE TRUSS FRAME RACE INTO THE CORNER TIGHT TO INSIDE OF THE 2x6 PIECE OF THE TRUSS FRAME, AND FLUSH TO THE OUTSIDE OF THE 2x4 TOP PLATE OF THE ADJACENT SIDE. ADJUST THE PIECES UNTIL THE TRUSS FRAME RACE IS OTH TIGHT TO THE 2x6 AND FLUSH WITH THE 2X4. FASTEN INTO PLACE WITH TWO 2 1/2" SCREWS AT EACH END AS SHOWN. DO THIS TO OTH CORNERS OF OTH TRUSS FRAMES. DC-1304 DC-1304 DC-1304 DC-1304 2 1/2" ROERTSON SCREWS 16 req
STEP 3 WHEN OTH OF THE TRUSS FRAME ASSEMLIES ARE SQUARE, ATTACH THE TIE IN PLATES (DC 1234) AT EACH SIDE AS SHOWN. PLACE THE TIE IN PLATES IN ETWEEN THE TRUSS FRAME RACES. MAKE SURE THE TOP PLATES OF EACH TRUSS FRAME ARE UTTED TIGHT TOGETHER. ATTACH THE TIE IN PLATE WITH TEN 2 1/2" SCREWS AS SHOWN. MAKE SURE THE PIECES ARE ALL FLUSH TO THE OUTSIDE OF THE TRUSS FRAME ASSEMLY. PLACE THE SCREWS ON EITHER SIDE OF THE DADO AS SHOWN IN DETAIL ONE DC-1234 TIE IN PLATE DC-1234 TRUSS FRAME DETAIL ONE THE TRUSS FRAME ASSEMLY MUST REMAIN SQUARE. DOULE CHECK CORNER-TO-CORNER MEASUREMENTS ONCE RACES ARE ATTACHED. DC-1234 MAKE REFERENCE MARKS LAY THE SQUARED TRUSS FRAME ASSEMLY AT THE EXACT LOCATION YOU WISH YOUR GAZEO TO E. USING A PENCIL OR MARKER, TRACE THE OUTSIDE EDGES OF ALL FOUR CORNERS ONTO THE GROUND. THESE MARKINGS WILL E HELPFUL IN PLACING YOUR CORNER POSTS AND PANELS IN THE STEPS TO COME. ONCE MARKINGS ARE COMPLETE, MOVE THE TRUSS FRAME UP AND OUT OF THE WAY. 2 1/2" ROERTSON SCREWS 20 req
STEP 4 EGIN THE WALL CONSTRUCTION Y ASSEMLING THE CORNERS AS SHOWN. ATTACH THE CORNERS TOGETHER USING FOUR 2 1/2" SCREWS THROUGH THE INSIDE 2x2 OF THE LEFT CORNER PANEL INTO THE 2x2 IN THE RIGHT CORNER PANEL AS SHOWN IN TOP VIEW. MAKE SURE THAT THE CORNER, ONCE COMPLETED, IS SQUARE. UILD A TOTAL OF FOUR CORNERS. RIGHT PANEL DC-1545 DC-1546 DC-1545 LEFT PANEL DC-1546 DC-1545 TOP VIEW OF ASSEMLED CORNER DC-1546 F 2 1/2" PAN HEAD ROERTSON SCREWS 16 req
STEP 5 GOING AROUND THE STRUCTURE IN A COUNTER CLOCKWISE DIRECTION, CONTINUE UILDING THE WALLS. LOCK THE PANELS TOGETHER Y SCREWING EACH PANEL TO THE LAST WITH FOUR 2 1/2" SCREWS. IMPORTANT IN THIS DIAGRAM, THE UILDING IS LAID OUT WITH NO AY OPTIONS. IF YOU HAVE ONE OR MORE AY OPTIONS YOU MUST FOLLOW THE INSTRUCTIONS PROVIDED WITH THE AY KIT. 24" PANEL I-FOLD WINDOW 24" PANEL CORNER PANELS CORNER PANELS DC-1371 DC-1371 I-FOLD AR WINDOW DC-1334 DC-1334 24" PANEL I-FOLD AR WINDOW DC-1334 DC-1334 24" PANEL I-FOLD WINDOW DC-1371 DC-1371 FINISH DC-1371 CORNER PANELS START DOULE DOOR 24" PANEL CORNER PANELS F 2 1/2" PAN HEAD ROERTSON SCREWS 92 req
STEP 6 INSTALL FILLER STRIPS FOR PANEL JOINTS UNWRAP THE FILLER STRIPS (DC 2069). SLIDE ONE FILLER STRIP IN EACH PANEL JOINT. THE FILLER STRIPS WILL SIT LOOSE IN THE JOINTS. DC-2069 DC-2069 DC-2069 DC-2069 DC-2069 DC-2069
STEP 7 ASSEMLING THE ROOF TRUSSES EACH ROOF TRUSS IS MADE UP OF THREE PIECES, TWO 2x6 RAFTERS (DC 1665) AND ONE RAFTER GUSSET. THE GUSSET CREATES THE EXTENSION AT THE PEAK OF THE ROOF AS WELL AS SECURES THE TWO RAFTERS TO EACH OTHER. THERE ARE SEVEN TRUSSES THAT ARE NEEDED TO E UILT, ONE LEFT ONE RIGHT AND FIVE MIDDLE. PLACE THE GUSSETS OVER THE RAFTERS AND MATCH UP THE POINTS AND EDGES OF THE RAFTERS AS SHOWN AND DESCRIED IN THE DETAIL DRAWINGS ELOW. ATTACH THE GUSSET TO THE TWO RAFTERS WITH 1 1/2" SCREWS THROUGH THE PLYWOOD INTO THE FACE OF THE EACH RAFTER. LEFT GUSSET DC-1667 RIGHT GUSSET DC-1668 MID GUSSET DC-1669 A ALL SCREWS MUST E FASTENED TO ENSURE THE STRENGTH OF THE ROOF. RAFTER DC-1665 C RAFTER DC-1665 SIDE VIEW - ASSEMLED TRUSS EGIN ASSEMLY OF EACH TRUSS WITH RIGHT SIDE. SLIDE RAFTER FROM THE RIGHT SIDE AS SHOWN IN DETAIL ONE. ALIGN THE RAFTER SO THE TOP PEAK MATCHES UP PERFECTLY WITH POINT "A" AND ALIGNS FLUSH ON THE TOP AND OTTOM EDGES OF THE RAFTER GUSSET AS SHOWN IN DETAIL TWO. ATTACH THE GUSSET TO THE RAFTER WITH 1 1/2" SCREWS. MID GUSSET (dc-1669) SLIDE THE SECOND RAFTER IN AS SHOWN IN DETAIL THREE. PLACE THE RAFTER SO TOP PEAK OF THE RAFTER MATCHES UP PERFECTLY WITH POINT "A" AND IS TIGHT TO THE GUSSET AT POINT "" AND TIGHT TO THE OPPOSITE RAFTER AT POINT "C". ONCE THE RAFTER IS IN PLACE SECURE WITH 1 1/2" SCREWS. ATTACH THE PLYWOOD GUSSET THE MID GUSSET (DC 1669) USING 1 1/2" SCREWS AS SHOWN IN DETAIL FOUR FLUSH A A RAFTER DC-1664 DETAIL ONE DETAIL TWO RAFTER DC-1665 DETAIL THREE A 1 1/2" ROERTSON SCREWS 220 req C
STEP 8 PLACE THE TWO OUTSIDE TRUSSES AT EITHER END OF THE ASSEMLED TRUSS FRAME. THE PLYWOOD SIDE OF THE GUSSETS MUST FACE THE INSIDE OF THE STRUCTURE. DECIDE AT THIS TIME WHAT DIRECTION YOU WANT THE ROOF EXTENSION TO FACE AND PLACE THE TRUSS FRAME ACCORDINGLY. TIP. PRE-DRILL EACH OF THE HOLES TO PREVENT THE ENDS OF THE TRUSS FRAME FROM SPLITTING WHEN PLACING THE SCREW. ALIGN THE RAFTERS FLUSH WITH ENDS OF THE 2x6 PART OF THE TRUSS FRAME AS SHOWN. THE RAFTER SHOULD LINE UP WITH THE EVEL ON THE TOP EDGE OF THE TRUSS FRAME. SECURE EACH RAFTER IN PLACE WITH THREE 3 1/2" SCREWS FROM THE OUTSIDE OF THE TRUSS FRAME INTO END OF THE RAFTERS AS SHOWN. PLYWOOD GUSSET ON THE INSIDE OF THE RAFTER ONLY C 3 1/2" ROERTSON SCREWS 12 req
STEP 9 ASSEMLY OF THE TOP RIDGE STRAPPING LINE UP THE FOUR STRAPPING PIECES (DC 1382, DC 1383, DC 1386, DC 1387), OVERLAPPING THE JOINTS AS SHOWN. THE OTTOM 2x4 PIECE WILL OVERHANG EACH END Y 6 1/2". FASTEN THE PIECES TOGETHER USING 2 1/2" SCREWS FROM THE ACK SIDE AS SHOWN IN DETAIL 1. PLACE A 2 1/2" SCREW EVERY 6 INCHES. USE A TOTAL OF TWENTY SIX SCREWS TO HOLD THE RIDGE STRAPPING ASSEMLY TOGETHER. 6 1 2 IN DC-1382-55 3/4" DC-1386-80 3/4" DC-1387-87 1/4" DC-1383-62 1/4" 6 1 2 IN DETAIL 1 FLUSH 2 1/2" ROERTSON SCREWS 26 req
STEP 10 SET THE ASSEMLED RIDGE STRAP ON TOP OF THE TWO END RAFTERS AS SHOWN. ALIGN THE END OF THE SHORTER SECTION WITH THE OUTSIDE FACE OF THE RAFTERS AS SHOWN. THE LONGER PART WILL EXTEND PAST TO CREATE THE OVERHANG OF THE ROOF. ATTACH THE PARTS WITH THREE 2 1/2" SCREWS INTO EACH RAFTER AS SHOWN. 2 1/2" ROERTSON SCREWS 6 req
STEP 11 LIFT THE ENTIRE TRUSS FRAME ASSEMLY UP ON TOP OF THE WALLS OF THE STRUCTURE. CAREFULLY SHUFFLE THE ASSEMLY ON TOP OF THE WALL UNTIL IT IS AS CLOSE TO POSITION AS YOU CAN GET IT. TIP. IF YOU HAVE A AY WALL, YOU MUST LINE UP OTH CORNERS ONTO THE AY WALL FIRST. THEN MOVE ON TO THE REST OF THE WALLS. EGINNING IN ONE CORNER OF THE GAZEO, ALIGN THE OUTSIDE OF THE WALLS FLUSH WITH THE OUTSIDE OF THE TRUSS FRAME ASSEMLY. SECURE THE TRUSS FRAME TO THE TOP OF THE WALLS WITH 2 1/2" HEX HEAD SCREWS DOWN THROUGH THE 2x4 PLATE OF THE TRUSS FRAME ASSEMLY INTO THE TOP OF EACH WALL PANEL, AS SHOWN ELOW. USE AT LEAST TWO SCREWS PER PANEL AS SHOWN. USE THREE SCREWS ON THE WINDOW PANELS AND FOUR ON THE DOOR PANEL. ON EACH GALE END USE 3 1/2" ROERTSON SCREWS THROUGH DADO IN THE TOP TIE PLATE PIECE AS SHOWN IN DETAIL 2. DETAIL 1 GOING AROUND THE ENTIRE STRUCTURE, CONTINUE TO KEEP THE OUTSIDE OF THE WALLS FLUSH WITH OUTSIDE OF THE TRUSS FRAME. SCREW THE TRUSS FRAME DOWN AS YOU MOVE ALONG THE PERIMETER OF THE GAZEO AS SHOWN IN DETAIL 1. DETAIL 2 L C DETAIL 2 DETAIL 1 DETAIL 1 TIE IN PLATE DC-1234 TRUSS FRAME DETAIL 2 L 2 1/2" HEX HEAD SCREWS 32 req C 3 1/2" ROERTSON SCREWS 12 req
STEP 12 2 1 USE THE OTTOM SPACER LOCKS (DC 1608) TO SET THE POSITION OF THE OTTOM OF THE TRUSSES FROM EACH END OF THE STRUCTURE, AS SHOWN IN THE PLAN VIEW. THEN USE THE TOP SPACER LOCK (DC 1607) TO SET THE POSITION OF THE TOP OF THE TRUSSES. 1 SECTION VIEW 1 C 1 1 1 1 SPACER - 1608 SPACER - 1608 SPACER - 1608 SPACER - 1608 TOP PLAN VIEW PLACE THE TRUSSES USING SPACER LOCKS PROVIDED. THE SPACERS WHEN PLACED ETWEEN THE TRUSSES WILL SET THE POSITION OF THE NEXT TRUSS. THE TOP SPACERS SHOULD E USED ETWEEN THE GUSSETS OF THE TRUSSES. SPACER - 1607 SPACER - 1607 SPACER - 1607 SPACER - 1607 2 2 2 26 16 1 IN 26 16 1 IN 26 16 1 IN 26 16 1 IN SPACER - 1608 SPACER - 1608 SPACER - 1608 2 1 SPACER - 1608 1 1 1 27 2 1 IN 271 2 IN 271 2 IN 271 2 IN C ATTACH EACH TRUSS WITH A TOTAL OF NINE SCREWS. USE THREE 3 1/2" SCREWS AT EACH END TO SECURE IT FROM THE OUTSIDE OF THE TRUSS FRAME (THE SAME AS THE TWO OUTSIDE TRUSSES). THEN USE THREE 2 1/2" SCREWS AT THE TOP, ONE INTO THE END OF THE RAFTER GUSSET AND TWO DOWN THROUGH THE 2x4 STRAP INTO THE EDGE OF THE RAFTER. THIS IS SHOWN IN THE SECTION VIEW. 2 1/2" ROERTSON SCREWS 12 req 3 1/2" ROERTSON SCREWS 24 req 2
STEP 13 DC-1390 DC-1392 DC-1390 DC-1457 DC-1457 I DC-1392 SECTION VIEW DC-1457 PLACE THE THREE RIDGE FLASHING PIECES (DC 1457) ON TOP OF THE TOP STRAPPING PLACE ONE AT EACH END AS SHOWN AND ONE PIECE OVER THE REMAINING SPACE IN THE MIDDLE. ATTACH THE FLASHING THROUGH THE FACE WITH ROOFING SCREWS AS SHOWN IN THE SECTION VIEW. PLACE A SCREW EVERY 16 INCHES. DC-1457 PLACE THE 55 3/4" EVELLED 2x6 (DC 1390) AND THE 80 3/4" EVELLED 2x6 (DC 1392) AOVE THE FLASHING. STAGGER THE PIECES OPPOSITE OF THE 2x4 STRAPPING PIECES ELOW THE FLASHING. PLACE THE 2x6 PIECES SO THEY ARE TIGHT TO THE END OF THE RAFTER EXTENSIONS AND FLUSH WITH ANGLE OF THE ROOF. ONCE THE PIECES ARE IN PLACE AND ALIGNED FLUSH AT EACH END SECURE THEM WITH TWO 21/2" SCREWS INTO EACH RAFTER AS SHOWN. I 1" ROOF SCREWS 10 req 2 1/2" ROERTSON SCREWS 14 req
STEP 14 FOR AY OPTIONS ONLY DC-1767 DETAIL 1 DC-1767 IF PLACING A AY OPTION ON EITHER GALE END WALL OF THE STRUCTURE YOU MAY MOVE ON TO PLACING THE AY ROOF ASSEMLY AS SHOWN IN THE NEXT STEP. NOTE: THE AY EAM IS NOT REQUIRED FOR THE ASSEMLY OF A AY ROOF ON THE GALE END. PLACE THE 2x6 AY EAM (DC 1767) ON TOP OF THE WALLS OF THE AY AS SHOWN IN THE DIAGRAM. PLACE THE EAM SO THAT EACH END LINES UP FLUSH WITH INSIDE EDGES OF THE CORNER POSTS. SECURE THE EAM WITH 2 1/2" SCREWS IN SETS OF THREE SCREWS AS SHOWN. MAKE SURE THAT THE EAM PIECES IS FLUSH WITH THE OTTOM EDGE OF THE TRUSS FRAME. 2 1/2" ROERTSON SCREWS 12 req
STEP 15 FOR AY OPTIONS ONLY DC-1791 AY ON GALE WALL - DETAIL 1 DC-1791 PLACE THE AY ROOF ASSEMLY ON TOP OF THE ASSEMLED AY WALLS AS SHOWN IN THE MAIN DIAGRAM. ATTACH THE ROOF ASSEMLY TO THE WALLS WITH 2 1/2" HEX HEAD SCREWS AS SHOWN. ON A AY THAT IS ON THE GALE END WALL PLACE THE ROOF ASSEMLY TIGHT TO THE GALE END EAM AND UNDER THE GALE END FLASHING AS SHOWN IN DETAIL 1. ON A AY THAT IS ON THE EAVE SIDE WALL PLACE THE ROOF ASSEMLY TIGHT TO THE AY EAM AS SHOWN IN DETAIL 2. IN EITHER CASE ATTACH THE AY ROOF ASSEMLY TO THE EITHER EAM WITH 2 1/2" HEX HEAD SCREWS. DC-1791 AY ON EAVE WALL - DETAIL 2 L 2 1/2" HEX HEAD SCREWS 8 req
STEP 16 PLACE THE GALE END 2x4 LOCKS (DC 1710, 1711, 1712, 1713) AND 2x2 MIDDLE LOCKS (DC 1714,1722) AS SHOWN ELOW. ATTACH EACH LOCK FLUSH WITH OUTSIDE OF THE WALL WITH TWO 2 1/2" SCREWS DOWN INTO THE RAFTER AS SHOWN IN THE SECTION VIEW DC-1711 RIGHT DC-1714 DC-1714 DC-1712 LEFT DC-1710 LEFT DC-1722 DC-1722 DC-1713 RIGHT 1 1 2 [38mm] 1 1 2 [38mm] SECTION VIEW 2 1/2" ROERTSON SCREWS 48 req
STEP 17 STRAPPING ASSEMLY ATTACH STRAPPING PIECE (DC 1394) TO ONE STRAPPING PIECE (DC 1395) WITH FIVE 2 1/2" SCREWS AS SHOWN. UILD THREE STRAPPING ASSEMLIES. DC-1395 DC-1394 DC-1394 DC-1395 2 1/2" ROERTSON SCREWS 15 req
STEP 18 PLACE ONE STRAPPING ASSEMLY AT OTH EAVE EDGES OF THE ROOF AS SHOWN ELOW. THE STRAPPING WILL OVERHANG THE END RAFTERS Y 6 1/2". EACH RAFTER HAS A MARK THAT SHOWS WHERE EACH ROW OF STRAPPING IS PLACED. SET THE OTTOM STRAPPING TOP EDGE LINED UP WITH THE MARK AT THE OTTOM OF THE RAFTERS. ATTACH THE STRAPPING TO THE ROOF WITH TWO 2 1/2" SCREWS INTO EACH RAFTER AND ONE 2 1/2" SCREW INTO EDGE OF THE TRUSS FRAME ETWEEN EACH RAFTER AS SHOWN IN SECTION VIEW. 6 1 2 IN SECTION VIEW 6 1 2 IN 6 1 2 IN 2 1/2" ROERTSON SCREWS 38 req
STEP 19 PLACE THE 2x4 STRAPPING PIECES (DC 1383, 1387) AS SHOWN. EACH PIECE OF STRAPPING WILL OVERHANG THE END RAFTERS Y 6 1/2" AT EACH END. THE STRAPPING PIECES EACH HAVE A MARK ON ONE FACE TO DETERMINE THE POSITION TO ALLOW FOR THE 6 1/2" OVERHANG AT THE GALE END. PLACE THE STRAPPING SO THE MARK LINES UP WITH OUTSIDE OF THE GALE END RAFTERS. THE OTHER END OF THE STRAPPING WILL LINE UP WITH THE CENTRE OF ONE OF THE MID RAFTERS. DC-1383 DC-1387 DC-1383 ATTACH EACH PIECE OF STRAPPING WITH TWO 2 1/2" SCREWS AT EACH POINT THE STRAPPING CROSSES WITH THE RAFTERS. PLACE THE STRAPPING USING THE MARKS ON THE TOP OF THE RAFTERS TO SPACE THEM OUT PROPERLY. ALIGN THE TOP ROW OF STRAPPING ON THE LONG SIDE OF THE ROOF WITH THE PEAK WHERE THE TWO RAFTERS MEET A THE CENTRE OF THE ROOF. THE PLACEMENT OF EACH ROW OF STRAPPING IS SHOWN IN DETAIL A ELOW. DC-1387 6 1 2 IN DC-1383 6 1 2 IN DC-1387 DC-1383 DC-1387 DC-1383 DC-1387 6 1 2 [165mm] DETAIL A NOTE: LOOK FOR MARK ON STRAPPING 2 1/2" ROERTSON SCREWS 70 req
STEP 20 PEEL AND APPLY PUTTY TAPE (DC 2034) TO THE TOP OF THE RIDGE EAM (DC 1393) PUTTY TAPE SHOULD E APPLIED NEAR THE EDGE OF THE RIDGE EAM AS SHOWN IN DETAIL 1 DC-2034 E SURE TO APPLY PUTTY TAPE TO THE ENTIRE LENGTH AND TRIM TO FIT. PREVENT WATER DAMAGE THIS STEP WILL REDUCE THE CHANCE OF WATER ENTERING THE STRUCTURE DC-1390 DC-1392 DETAIL 1 PUTTY TAPE DC-2034
STEP 21 PLACE THE THIRD AND FINAL STRAPPING ASSEMLY AT THE VERY TOP OF THE ROOF AS SHOWN. ATTACH TO THE ROOF WITH 2 1/2" SCREWS, USE TWO INTO EACH RAFTER AND ONE INTO THE RIDGE ETWEEN EACH RAFTER AS SHOWN. 3 1 2 " SECTION VIEW 2 1/2" ROERTSON SCREWS 18 req
STEP 22 PLACE THE WALL FASCIA OARDS (DC 1276) AGAINST THE OUTSIDE WALLS OF EACH GALE END OF THE STRUCTURE. PLACE THE FASCIA PIECES TIGHT TO THE UNDERSIDE OF THE ROOF STRAPPING AND TIGHT TOGETHER AT THE PEAK. SECURE THE PIECES TO THE OUTSIDE RAFTERS WITH THREE 2 1/2" SCREWS AS SHOWN. ATTACH THE FASCIA EXTENSION (DC 1285) AT THE PEAK TIGHT TO TO THE WALL FASCIAS AND THE UNDERSIDE OF THE TOP STRAPPING ASSEMLY, SECURE WITH TWO 2 1/2" SCREWS AS SHOWN. DC-1285 DC-1276 END VIEW DC-1276 DC-1276 DC-1285 DC-1276 2 1/2" ROERTSON SCREWS 16 req
STEP 23 PLACE THE RAFTER TAIL PIECES (DC 1671) AS SHOWN ELOW. PLACE ONE TOP RAFTER TAIL PIECE (DC 1671) TIGHT AGAINST THE INSIDE OF THE WALL FASCIA. USING THE RAFTER TAIL SPACER LOCK (DC 1609) PLACE FOUR RAFTER TAIL PIECES ALONG THE LENGTH OF THE ROOF. SECURE EACH RAFTER TAIL WITH TWO SCREWS FROM THE INSIDE OF THE RIDGE OARD AND TWO SCREWS DOWN THROUGH THE TOP STRAPPING PIECE AS SHOWN IN DETAIL 1. SECURE THE OUTSIDE PIECES WITH AN ADDITIONAL 2 1/2" SCREW THROUGH THE FACE OF THE WALL FASCIA EXTENSION, MAKE SURE THAT THESE TAILS ARE FLUSH AT OTH THE ENDS AND TOPS OF THE WALL FASCIA PIECES. DC-1671 DC-1671 DC-1671 DC-1671 DC-1671 DC-1671 DC-1671 DC-1671 DC-1609 SPACER LOCK 30 1/2" LONG DETAIL 1 2 1/2" ROERTSON SCREWS 22 req
STEP 24 thick DC-1618 DO NOT OVERTIGHTEN SCREWS 1 DC-1598 DC-1599 DC-1293 D D D D D D D D D DIAGRAM - 1 ATTACH THE GALE PANELS (DC 1598, 1599, 1618) TOGETHER WITH 2 1/2" SCREWS TO MAKE AN ASSEMLED GALE END.CENTRE THE GALE END EAM (DC 1293) ON THE UNDER-SIDE OF THE ASSEMLED GALE END. PLACE THE EAM SO THAT THE FLASHING THAT IS MOUNTED TO THE TOP IS HOOKED TO THE INSIDE OF THE GALE PANELS AND SLOPES DOWNWARD ON THE OUTSIDE OF THE PANELS. AS SHOWN IN DETAIL 1. ATTACH THE EAM WITH 4" SCREWS THROUGH THE OTTOM OF THE EAM THROUGH THE PREDRILLED HOLES INTO THE OTTOM EDGE OF THE GALE END PANELS AS SHOWN IN DIAGRAM 1. THE 4" SCREW PACK IS PACKAGED WITH THE GALE END EAM. DIAGRAM - 2 LIFT THE ASSEMLED GALE TIGHT TO THE UNDERSIDE OF THE FASCIA PIECES AS SHOWN. ATTACH THE PANELS TO THE WALL AND THE END RAFTERS WITH 2 1/2" SCREWS THROUGH THE FACE OF THE GALE PANEL INTO THE TRUSS FRAME AND THE OUTSIDE RAFTER. MAKE SURE THE GALE PANEL IS PLACED TIGHT TO THE UNDER SIDE OF THE FASCIA AND FLUSH AT EACH END EFORE SECURING IT. DO THIS ON OTH GALE ENDS OF THE STRUCTURE. 2 GALE END PANELS DC-1598, DC-1599, DC-1618 GALE END WALL FLASHING ATTACHED TO GALE EAM GALE END EAM DC-1293 DETAIL 1 D 4" ROERTSON SCREWS 18 req 2 1/2" ROERTSON SCREWS 42 req
STEP 25 INSTALLING THE ROOF FLASHING FASCIA FLASHING: PLACE THE SHORT 64" FASCIA PIECES (DC 1829) ON THE SHORT SIDE OF THE ROOF, FLUSH TO THE OUTSIDE EDGE OF THE STRAPPING AND 3 1/2" PAST THE OTTOM STRAPPING AS SHOWN IN DETAIL 1. DC-1828 PLACE THE LONGER 99" FASCIA FLASHING PIECES (DC 1828) ON THE LONG SIDE OF THE ROOF, FLUSH TO OUTSIDE EDGE OF THE STRAPPING AS SHOWN IN DETAIL 1. SECURE THE PIECES WITH 1" ROOFING SCREWS THROUGH THE LIP OF THE FLASHING INTO THE ROOFING STRAPPING AS SHOWN IN DETAIL 2. DC-1829 DC-1828 DC-1829 PLACE THE FLASHING 3 1/2" PAST THE OTTOM STRAPPING ON ALL FOUR CORNERS DETAIL 2 DETAIL 1 3 1/2 IN 1" ROOF SCREWS 20 req I
STEP 26 INSTALL THE LACK GALE END FASCIA PIECES AT THE ENDS OF THE STRAPPING AS SHOWN. (DC 1281 & 1282) PLACE THE FASCIA PIECES SO THAT THEY PROTRUDE PAST THE STRAPPING AT OTTOM Y 5" AS SHOWN. THE FASCIA IS TO E FLUSH WITH THE FASCIA FLASHING (DC 1828 & 1829). ALIGN THE FASCIA PARALLEL TO THE ROOF STRAPPING PIECES AS SHOWN. ATTACH EACH FASCIA PIECE WITH 2 1/2" SCREWS THROUGH THE FACE OF THE FASCIA INTO THE ENDS OF THE TOP AND OTTOM STRAPPING PIECES. USE TWO SCREWS AS SHOWN ELOW, THEN USE ONE SCREW INTO EACH STRAP IN ETWEEN. 1 2 [13mm] DC-1281 DC-1282 5 [127mm] 5 [127mm] NOTE: 1" GAP ETWEEN FASCIAS 1" [25.4mm] DETAIL A DETAIL A 2 1/2" ROERTSON SCREWS 26 req
STEP 27 PLACING THE ROOFING PANEL EFORE PLACING THE METAL ROOFING, FASTEN THE CLOSURE TAS (DC 1834) ON THE UNDERSIDE OF THE ROOFING EHIND THE FIRST ROW OF PUNCHED SCREW HOLES. AS SHOWN IN SECTION VIEW. 5 - CLOSURE TAS SMALL DEALER CODE: 1834 PLACE THE 64" SHEETS (DC 1475) ON THE ROOF AS SHOWN. START WITH ONE SHEET AT THE LEFT SIDE OF THE ROOF. SLIDE THE SHEETING UNDER THE FASCIA FLASHING AND UNDER THE ROOF EDGE FLASHING FLUSH TO THE OUTSIDE EDGE AS SHOWN IN SECTION VIEW. PLACE THE ROOFING TIGHT TO THE INSIDE OF THE FASCIA FLASHING AND TO TOP RIDGE STRAP. PULL THE ROOFING DOWN FROM THE RIDGE ROUGHLY 1/4". THE ROOFING WILL OVERHANG THE OTTOM STRAP OF THE ROOF Y 3 1/2", FLUSH WITH THE FASCIA FLASHING. ATTACH THE SHEETING TO EACH ROW OF STRAPPING WITH 1" SCREWS THROUGH THE PRE-PUNCHED HOLES AS SHOWN IN THE SECTION VIEW. I 1" ROOF SCREWS 54 req DC-1475 PARTIAL DC-1475 DO NOT OVERTIGHTEN SCREWS DC-1475 DC-1475 DC-1475 CLOSURE TAS DC-1834 SECTION VIEW 3 1/2 IN
STEP 28 CLOSURE TAS DC-1834 CLOSURE TAS DC-1834 DC-1478 PARTIAL DO NOT OVERTIGHTEN SCREWS 3 7 16 IN SECTION VIEW DC-1478 PLACING THE ROOFING PANEL EFORE PLACING THE METAL ROOFING, FASTEN THE CLOSURE TAS (DC 1834) ON THE UNDERSIDE OF THE ROOFING EHIND THE FIRST ROW OF PUNCHED SCREW HOLES. AS SHOWN IN SECTION VIEW. 10 - CLOSURE TAS SMALL DEALER CODE: 1834 DC-1478 PLACE THE 96" SHEETS (DC 1477) ON THE ROOF AS SHOWN. START WITH ONE SHEET AT THE LEFT SIDE OF THE ROOF. SLIDE THE SHEETING UNDER THE FASCIA FLASHING AND UNDER THE ROOF EDGE FLASHING FLUSH TO THE OUTSIDE EDGE AS SHOWN IN SECTION VIEW. PLACE THE ROOFING TIGHT TO THE INSIDE OF THE FASCIA FLASHING AND TO TOP RIDGE STRAP. PULL THE ROOFING DOWN FROM THE RIDGE ROUGHLY 1/4". THE ROOFING WILL OVERHANG THE OTTOM STRAP OF THE ROOF Y 3 1/2", FLUSH WITH THE FASCIA FLASHING. DC-1478 ATTACH THE SHEETING TO EACH ROW OF STRAPPING WITH 1" SCREWS THROUGH THE PRE-PUNCHED HOLES AS SHOWN IN THE SECTION VIEW. DC-1478 I 1" ROOF SCREWS 90 req
STEP 29 PEAK EDGE FLASHING PLACE THE FOUR PEAK EDGE FLASHING PIECES (DC 1813) OVER THE EXPOSED ROOFING EDGE AT THE TOP OF THE ROOF. PLACE THE PIECES ALONG THE ENTIRE LENGTH OF THE ROOFING OVERLAPPING THE PIECES AS NECESSARY. SECURE THE PIECES WITH 1" ROOFING SCREWS. PLACE THE SCREW THROUGH THE TOP OF THE FLASHING IN TO THE RI OF THE ROOFING PANEL. ROOFING SHEET DC-1813 DC-1813 I 1" ROOF SCREWS 12 req
STEP 30 EACH DECORATIVE RACE ON ALL FOUR CORNERS ARE MADE UP OF TWO PIECES. EGIN WITH THE RAFTER TAIL SUPPORT (DC 1672). PLACE IT TIGHT AGAINST THE WALL PANEL FLUSH TO THE OUTSIDE CORNER AS SHOWN IN DIAGRAM 1. ALIGN THE TOP EDGE FLUSH WITH THE TOP OF THE EXTENSION OF THE WALL FASCIA. ATTACH WITH TWO 2 1/2" SCREWS INTO THE EXTENSION AND ONE INTO THE CORNER PANEL AS SHOWN IN DIAGRAM 1. PLACE THE OTTOM RAFTER TAIL (DC 1670) TIGHT TO THE WALL AT THE TOP AND FLUSH WITH THE TOP EDGE OF THE RAFTER TAIL SUPPORT AS SHOWN IN DIAGRAM 2. ATTACH WITH TWO 2 1/2" SCREWS INTO THE RAFTER TAIL SUPPORT. DC-1670 DC-1672 DIAGRAM 1 DIAGRAM 2 2 1/2" ROERTSON SCREWS 12 req
STEP 31 DC-1784 PLACE THE AY ROOF FASCIA PIECES (DC 1784) TIGHT TO THE OUTSIDE OF THE TRUSS FRAME AND THE OTTOM SIDE OF THE OTTOM ROOF STRAPPING AS SHOWN. ATTACH THE FASCIA TO THE INSIDE 2x6 SUPPORT OF THE AY ROOF WITH 2 1/2" SCREWS AND TO THE 2x2 INSIDE SUPPORT WITH ONE 2 1/2" SCREW AS SHOWN. REPEAT FOR OTH ENDS OF THE AY ROOF. 2 1/2" ROERTSON SCREWS 6 req
STEP 32 EACH DECORATIVE CORNER IS MADE UP OF TWO PIECES THAT INTERCONNECT AT THE SQUARE CORNER OF THE GAZEO. PLACE THE TWO PIECES TOGETHER INTERLOCKING THEM AT THE CORNER. MAKE SURE THE PIECES ARE SNUG TOGETHER AND FIT WITHIN EACH OTHER PROPERLY. SECURE THE PIECES TOGETHER WITH FIVE 2 1/2" SCREWS AS SHOWN IN DIAGRAM 1. PLACE THE ASSEMLED DECORATIVE CORNER AGAINST THE OUTSIDE CORNERS OF THE GAZEO AS SHOWN IN DIAGRAM 2. PLACE TWO SCREWS AT THE TOP ON EITHER SIDE UNDER THE LACK CAP, MARKED "A". USE TWO SCREWS ON EACH SIDE AT THE OTTOM OF THE CORNERS AS SHOWN, MARKED "". NOTE: E CAREFUL WHEN PLACING THE SCREWS. DO NOT PLACE THE SCREWS TO CLOSE TO THE EDGE OF THE WOOD OR IT WILL SPLIT. DO NOT DRIVE THE SCREWS IN TOO TIGHT, OR THEY MAY PULL THROUGH THE CORNER. DIAGRAM 2 DC-1045 A DC-1045 A A A DIAGRAM 1 2 1/2" ROERTSON SCREWS 52 req
STEP 33 DETERMINE WHICH SIDE OF THE WINDOW YOU WOULD LIKE THE I-FOLD WINDOW PANELS TO COLLAPSE TO. OPEN THE WINDOW ALL THE WAY TO ONE SIDE. WHEN THE WINDOW IS COMPLETELY OPEN, SLIDE THE NYLON STOPPERS IN THE FRAME TIGHT AGAINST THE STATIONARY SIDE OF THE WINDOW AND TIGHTEN THE SET SCREW.
STEP 34 SCREEN ROLLER REMOVE THE ACKING STRIP FROM THE ADHESIVE TAPE. PLACE THE SCREEN ROLLER AGAINST THE ALUMINUM WINDOW AT THE VERY TOP OF THE WINDOW FRAME. PRESS FIRMLY TO ENSURE A GOOD OND ETWEEN THE ADHESIVE TAPE AND ALUMINUM. 1 2 SCREEN RAILS REMOVE THE ACKING STRIP FROM THE ADHESIVE TAPE ON OTH RAILS. PLACE THE TOP OF THE RAIL TIGHT INTO THE THE SCREEN ROLLER. FIT THE REST OF THE RAIL TIGHTLY AGAINST THE WOOD UPRIGHT.PRESS FIRMLY TO ENSURE A GOOD OND ETWEEN THE ADHESIVE TAPE AND ALUMINUM. 1 2 DC-1631 x2 37 1/8"W x 52 1/8"L 2 DC-1632 x2 37 1/8"W x 43 1/8"L RAILS MUST E PARALLEL INSTALL THE SIDE RAILS TIGHT TO THE WOOD UPRIGHTS TO ENSURE SMOOTH OPERATION OF THE SCREEN ROLLER
Step 1 DC-1086 STEP 35 AR DC-1086 Step 2 DC-1085 2 1/2" ROERTSON SCREWS 12 req
Step 1 STEP 36 STOOLS DC-1992 DC-1993 Step 2 DC-1991 DC-1991 8 1 2 " DC-1993 DC-1993 2 1/2" ROERTSON SCREWS 16 req
Step 3 DC-1990 STEP 37 STOOLS Step 4 DC-1990 LIFT FARIC SKIRT TO ACCESS SCREW LOCATIONS DC-1990 2 1/2" ROERTSON SCREWS 4 req