RS 34 / 36 Squeeze Roller assembly instructions 83 259 Step 1. Assemble new bearing Make sure the tapper is going the correct direction Use fixture to press bearings into upper and lower rollers Press bearings into roller. Press bearing from the outside race only. (Press till bearing bottoms).
Use fixture to setup upper roller (upper roller needs spacer washer to align Rod 36 332 for marking of rod and bearings) Place roller in fixture with belt drive side away from fixture then install rod 36 332332 into roller. Mark klocation of bearings then remove rod for dimpling.
Tack weld dimple on both sides of the rod. Top rod 36 332. Left side tack 3 1/8 from left end, Right side 2 3/4 from right end. tightening check shaft to roller spacing Bottom rod 56 117 Left Lftid side tack k3 1/8 from lft left end, Right side 1 3/4 from right ihtend. with jig. (Dimples are to keep rod from (Make sure dimples from tack weld are in align to each other) rotating during torque). Dimples should be.06 +.01 in height. Marked line on Jig is for upper roller Edge on Jig is for Lower roller
Check spacing of right side rod to roller 68mm. Place roller in fixture and clamp rod then torque to (min 43 Nm max 45 Nm) or 380 inch lbs to 400 inch lbs max.
Loosen fixture and tap rod with soft face hammer then re torque bearings to previous torque settings. Check bearing linear play (min.2mm to max.65mm) / (min.005 max.015 inch) Rotate Rod for 5 revolutions to check bearings. (If tight check with Supervisor) Place roller on cart. Lower Roller assembly Repeat step 1. then Place on fixture. Flip indexing spacer for lower roller assembly.
Install motor plate 36 181 with ribbed washers and A6 20 socket head screws. Clean shaft and lube with rust inhibitor before installing pulley 36 331 When installing pulley 36 331 use a 10mm spacer then secure pulley with 4pc F8 10 set screws (2pc to tighten and 2pc to lock set screws).
Install Bearing 19 194 flush into pulley 60 750. (Picture below is for Duel squeeze roller#36 331) Install Bearing 19 126 flush into Brkt 36 412 Install Bearing 19 126 onto arbor 29 132M then press into arm Install pulley onto arm with A10 45 socket head lock washer and nut.
Spring #36 204 2pc K120 washers 1.5 of 1 inch double side tape Press into Holder #29 133M Pressbushing #28 633 into (Be sure to press bushings correct configuration). Bracket #36 475 Bracket #36 474 Left Clamp #36 478 2pc A M08 40 & L08 1pc A M08 30, L08 Rib Right Clamp #36 477 1pc 36 354 Bearing sleeve 2pc A M08 40 & L08 1pc A M08 30, L08 Rib Tap in plug provided with Bearing, Cam follower #19 299. Press zurt fitting half way, turn 90 degree and finish pressing.
Lightly ygrease then press Dowel Pin K 220 from the outside of the plates using below fixture. Install plates in Jig Install cam followers. (Torque 45NM) Install Rod end 29 199 with J M10 001 and LM10. Use jig to set throw of compression cylinder and snug Jam nut. Install 4mm clear blue air lines. Left cylinder top=40 bottom=36 Right cylinder top=32bottom=10 Check finished length 3.3 to center of Rod eye
2 3 1. Install Lower roller assy with 2pc A10 30 socket screw and L10 lock washers. 48Nm 2. Install Tube MTG 36 214 with Rod MTG 36 217 using 4pc A8 40 screw with L210 Lock washers. 25Nm 3. Put drive belt 36 175 around idler pulley 36 194 and install idler with A6 35 screws with lock washers. 9Nm 1 Install right clamp onto Rod of the upper roller. Then install right bracket onto Cam follower bearing.
Hold ldroller in position and install lllftb Left bracket on left cam follower bearing. Torque brackets to 25Nm or 220 inch pounds (make sure rollers are perpendicular to each other).
Top View of left cylinder. Install 1pc K220 washer on dowel and 1 pc on Rod end then fasten with 4pc M08 45 with rib washers. 25Nm Right cylinder needs Spacer 29 138 to go on rod end before fastening to right bracket then 4pc M08 45 with rib washers.
T connection for bottom cylinder connections. Inside view of left side. Run both lines inside tube. Bottom line goes to T on right side to tie the right bottom connection. Both top lines go to control box Lines are from top connections of cylinders that go to control box regulator (2) port
Install Delrin wedge between upper and lower rollers theninstalladjusters. adjusters. (remember to adjust them evenly). Left Right Light amount of black graphite grease Block 36 486 Right side Top screw M08 50, LM08 Lower screw M08 45, LM08 Block 36 473 Block spindle 36 482 Block 36 472 Block spindle 36 479 Lftid Left side Top screw M08 45, LM08 Lower screw M08 45, LM08
Install Right block 36 474 and left block 36 473 with 2ps M06 25 and L06. 9Nm Put belt 36 130 on Shaft 36 193 and install with AM06 35 with L6 9Nm (wipe bear metal rollers with Jo Guard) Install spring and block then Belt idler with M08 25 25Nm Route bltbf belt before mounting motor Put belt on pulley and fasten motor with 4pc spacers 56 138 and AM08 110 with L08. 25Nm
Install Right and Left guards 56 135 with AM05 12 and L05. Put idler assy 76 759 with 1pc AM06 20 with L06 (snug tight)