DOORS & DRAWER FRONTS
PRODUCT-SPECIFIC CATALOGS Call our friendly customer service staff to request any or all of these five catalogs. Refer to the contents page of this catalog (page 7) to see what s in each one. For prices and detailed specifications, refer to our website for a downloadable Price & Specification Document. DOORS & DRAWER FRONTS DRAWER BOXES MOULDING, TURNINGS & MORE COMING SOON FINISHES COMING SOON CABINET REFACING COMING SOON THE ART OF CRAFTSMANSHIP COVER B&M WoodWorking Photography by May s Photography Conestoga Country Kitchens Inc.
HISTORY OF KEYSTONE Keystone Wood Specialties president Sam Stoltzfus got into woodworking as a young boy. Having grown up the son of an Amish farmer and carpenter, he liked tinkering with wood and mimicking toys that his great-uncle Levi made. In 1972, at the age of 21, he founded his then one-man shop in Ronks, PA. Sam would make the cabinets, getting his doors from a supplier, and his father, along with his brothers and a friend, would install the kitchens. If you ask Sam about the early years, he will proceed to tell you numerous stories of the good times he shared with his grandfather, also a farmer and carpenter, while making deliveries to customers. From the beginning, Keystone Wood Specialties has been committed to making the highest quality products. In 1977, Sam purchased machinery to begin making his own doors. Shortly thereafter, he began making doors for a few local cabinetmakers. From there, he saw an opportunity to grow into manufacturing cabinet components and stopped making cabinets altogether. In an interview, Sam mentioned, That was a big switch, because it was like starting all over again. It was tough going for a couple years, to bring everything to the quality level we wanted. And they did Keystone s quality continues to rank among the highest in the industry. In 1984, Sam, along with about a dozen employees, moved into the current building on Old Philadelphia Pike. Keystone continued to grow its product line and was among the first to offer dovetailed drawers and to cater to the refacing industry. Over the years, there have been several additions and improvements to the existing building and workforce. As the next generation learns the trade, Keystone continues to focus on providing the highest quality cabinet components including finished or unfinished doors and drawer fronts, drawer boxes, face frames, wainscoting, moulding, and more.
WHY CHOOSE KEYSTONE Whether driven by your own ideas or a customer s unique desires, Keystone Wood Specialties promises to deliver the high-end custom components it takes to help you create beautiful cabinetry and furniture. At Keystone, you will always be greeted by a live, knowledgeable customer service representative. Whether you just have a question about our products, want help placing an order, or need to discuss a problem with an existing order, our staff is here to ensure that you and your customers are completely satisfied. We have everything you need to complete your custom project doors and drawer fronts, dovetailed drawer boxes, face frames, moulding, valances, wainscoting, turnings and corbels, radius doors, plywood and veneer, finishing options, and more. If you don t see what you re looking for, no problem. We pride ourselves on that one-of-a-kind custom order and have on-site machining capabilities to create all of the tooling needed to get the job done in a timely manner. You can trust Keystone to give you the personal attention you and your customers require. We produce each order from the same lot of wood, ensuring the grains are similar for a perfect outcome. Whether you order one door or one thousand doors, we will treat your order with the same care and attention to detail all with unmatched quality, all to help you build truly one-of-a-kind cabinetry your customers will love for a lifetime.
CONTENTS THINGS YOU NEED TO KNOW 8 FREQUENTLY ASKED QUESTIONS 9 DOOR & DRAWER FRONT NOMENCLATURE 10 11 DOOR & DRAWER FRONT CONSTRUCTION TYPES 12 MINIMUM SIZES FOR DOORS & DRAWER FRONTS 13 CENTER RAILS 13 CUSTOMIZING A DOOR 14 UNIVERSAL DRAWER FRONTS 17 DOOR DESIGNS 18 42 TRADITIONAL 18 21 SHAKER 22 24 MISSION (ARTS & CRAFTS) 25 MITRED 26 29 APPLIED MOULDING 30 33 SOLID DOORS 34 36 QUARTER CIRCLE 37 MULTI-LITE DOORS 38 41 LOUVER DOORS 42 RADIUS DOORS & DRAWER FRONTS 42 FRAMING BEADS & MULLIONS 43 PANEL TYPES 44-45 PANEL RAISE PROFILES 44 VENEERED FLAT PANELS 45 SUPERIOR GREEN PANELS 45 WOOD SPECIES 46 48 LIP/EDGE PROFILES 49 POLISH SANDING & FINISHING 51 OTHER OPTIONS 52 53 CORNER SUSAN DOORS 53 APPLIANCE PANELS 54 ARCH PANELS 55 WAINSCOTING & COLUMNS 56 WEATHERED DOORS 57 DLV DOORS & DRAWER FRONTS 58 59 DLV MOULDING 59 FACE FRAMES 60 61 SAMPLE DOORS 62 CUSTOM REQUESTS 63 INDEX 64 DRAWER BOXES CATALOG DOVETAILED AND DOWELED DRAWER BOXES CUTLERY TRAYS, WINE STORAGE, AND OTHER SPECIALTY BOXES LOGO LASER ENGRAVING DRAWER SLIDES ROLLOUT TRAY SYSTEM FINISHES CATALOG HAND-WIPED AND SPRAY STAINS SOLID PAINT COLORS FULL AND ACCENT GLAZING DISTRESSING AND SPECIAL EFFECTS CUSTOM COLOR MATCHING B&M WoodWorking Photography by May s Photography MOULDING & MORE CATALOG BASEBOARD, CASING, CROWN MOULDING, AND MORE MOULDING BUILDUPS AND PERIOD SUGGESTIONS TURNED COLUMNS AND BUN FEET FLUTED AND PLAIN PILASTERS WHITE RIVER CORBELS AND ADORNMENTS CABINET REFACING CATALOG DOORS, DRAWERS, FACE FRAMES, AND MOULDING VENEER AND PLYWOOD RTA RANGE HOODS REFACING METHODS, TOOLS, AND TECHNIQUES HANDS-ON TRAINING REFACING SALES KIT
THINGS YOU NEED TO KNOW SETTING UP AN ACCOUNT WITH US Our customer service professionals will be happy to set up an account with you. They will gather all the needed information and assign you a customer number for use in all correspondence, including quotes and orders. PLACING ORDERS WITH US We allow several ways for you to place an order. Online E-mail TRADE DISCOUNTS keystonewood.com info@keystonewood.com Fax Local: 717.299.9654 Toll-Free: 800.253.0805 US Mail Verbal Notes Keystone Wood Specialties Inc. PO Box 10127 Lancaster, PA 17605-0127 Although we do not recommend verbal orders, we may accept them for simple orders. Most orders, especially with special instructions or custom features, cannot be accepted verbally and must be in writing. Keystone has preprinted order forms for your convenience for faxing, e-mailing, or mailing. Incomplete order forms may delay the quoting process and your order delivery time. Please do not submit an order more than once. Submitting the same order multiple times or by different methods may result in duplicated orders. Keystone cannot be responsible for duplicated orders. Orders over $200 of discountable items are subject to a trade discount if paid within 60 days. Certain items are not subject to trade discounts. Contact customer service for complete information. SHIPPING, DELIVERY, AND PICKUP We ship anywhere in the country, deliver locally, or welcome our customers to pick up their orders at our facility. While you are here, ask for a plant tour. We would be happy to show you what we do. REMAKES AND ADD-ONS When remakes and add-ons are needed, our goal is to do all we can to ensure your customer s needs are met as quickly as possible. TYPOGRAPHICAL ERRORS We try very hard to avoid typographical errors, but sometimes they do occur. Keystone accepts no financial responsibility for inadvertent errors in this or any of our printed materials. FREQUENTLY ASKED QUESTIONS DO YOU SELL TO RETAIL CUSTOMERS? No. We are strictly a wholesale, business-to-business manufacturer of wood products for the custom cabinet, furniture, and remodeling industries. DO YOU MAKE PRODUCTS IN ANY AVAILABLE WOOD SPECIES? Yes. See pages 46 48 for a list of our wood species. Other species may be available upon request. DO YOU PROVIDE FINISHING FOR YOUR PRODUCTS? Yes. See page 51 for a brief description of our finishing and polish sanding options. See our Finishes Catalog or our website for complete information. WHAT ARE YOUR ESTIMATED LEAD TIMES? Estimated lead times can vary according to many factors, including the size and complexity of your order. Our typical lead time is within a few weeks for most products. For detailed information on our current lead times, please call customer service. HOW WILL I KNOW WHEN MY ORDER HAS SHIPPED? Keystone will e-mail tracking information to you at the time of shipment. DO YOU REQUIRE A MINIMUM QUANTITY TO PLACE AN ORDER? No. A single door or a thousand doors, all orders receive the same personal attention. WHAT ARE YOUR STANDARD RAIL AND STILE SIZES? Unless otherwise noted in the Price & Specification Document, door rails and stiles are 21/4 wide. Drawer fronts have 1 1 /2 rails and 21/4 stiles. CAN I GET A BALLPARK ESTIMATE? No. There are too many variables to give you useful information without an actual quote, which you can usually have within 24 hours. You can also figure your own cost by using the information in our downloadable Price & Specification Document. CAN I SEND A DRAWING OR A PHOTO OF A CUSTOM DOOR I WANT? Yes. We specialize in one-of-a-kind custom orders. See page 63 for more information. CAN I SEND A BLUEPRINT OR PLANS FOR A JOB AND HAVE YOU PULL THE DIMENSIONS FOR WHAT I NEED? We do not do takeoffs from plans or blueprints. You need to send us a list of items. Order forms are available online for your convenience. CAN I MODIFY AN EXISTING DOOR DESIGN? Yes. Page 14 explains how to customize a door the way you want it. And if an existing door does not allow for your customizations, call us or send us a drawing. CAN ANY CUSTOMER SERVICE REPRESENTATIVE HANDLE MY ACCOUNT? Yes. All of our friendly customer service professionals are knowledgeable, capable, and ready to assist you. HOW CAN I GET A QUOTE? Use the same method as placing an order, except request a quote. 8 THINGS YOU NEED TO KNOW FREQUENTLY ASKED QUESTIONS 9
DOOR & DRAWER FRONT NOMENCLATURE LIP/EDGE PROFILE FACE FRAMING BEAD PANEL RAISE PROFILE FACE RAIL/STILE RAISED PANEL RAIL/STILE WIDTH (MEASURED FROM BACK) RAIL (TOP) FRAMING BEAD LIP/EDGE PROFILE STILE (LEFT) STILE (RIGHT) PANEL PANEL RAISE PROFILE RAIL (BOTTOM) APPLIED MOULDING DOORS (RAIL/STILE WIDTH IS TAKEN FROM THE BACK OF THE DOOR) MOULDING APPLIED TO RAILS & STILES MOULDING APPLIED TO FRAMING BEAD MOULDING APPLIED TO PANEL REVEAL REVEAL REVEAL RAIL/STILE WIDTH RAIL/STILE WIDTH RAIL/STILE WIDTH 10 NOMENCLATURE B&M WoodWorking Photography by May s Photography NOMENCLATURE 11
DOOR & DRAWER FRONT CONSTRUCTION TYPES MINIMUM SIZES FOR DOORS & DRAWER FRONTS There are three basic types of construction for Keystone s five-piece doors and drawer fronts. Any cope and stick or haunched door can also be made as a mitred door upon request. Minimum door and drawer front sizes vary depending on the widths of each item s rails and stiles, as well as which panel raise you choose. To calculate the minimum height and width of a door or drawer front, add the dimensions as shown in the drawing below (A + B + C + D + E). COPE AND STICK CONSTRUCTION The most traditional construction type. from available framing beads listed on page 43. A RAIL/STILE WIDTH* B PANEL REVEAL** C MINIMUM FLAT** D PANEL REVEAL** E RAIL/STILE WIDTH* *Rail and stile widths are listed by each door design. Otherwise, standard rail/stile widths are as follows: HAUNCHED CONSTRUCTION This construction type is used when the framing bead cannot be made using cope and stick construction. Doors have 21/4 rails and stiles. Drawer fronts have 11/2 rails and 2 1 /4 stiles. **Panel reveal and minimum flat dimensions for each panel type are shown on page 44. CENTER RAILS MITRED CONSTRUCTION This is the most versatile construction type. The entire face of the rail/stile can be custom drawn and we will make it. Unless otherwise specified on your order, doors over 48 high will automatically get a center rail as shown. This is done for stability purposes. You may request no center rail. However, we do not recommend it, and the door will not be guaranteed against warping. 48 OVER 48 12 CONSTRUCTION TYPES MINIMUM SIZE 13
CUSTOMIZING A DOOR Start here. Customizing a door is a matter of seven basic choices: 1. a door design (pages 18 42). 2. a framing bead (page 43). 3. a panel type (pages 44 45). 4. a wood species (pages 46 48). 5. a lip/edge profile (page 49). 6. a finish (page 51, and see our Finishes Catalog). 7. additional options (pages 52 53). For example: 1. Door design: SRP-10 2. Framing bead: Traditional 3. Panel type: regular raise 4. Wood species: select white maple 5. Lip/edge profile: Q-2 edge 6. Finish: unfinished 7. Additional option: bore for European hinges MULTI-LITE AND FRAME-ONLY DOORS Nearly all Keystone doors are available as multi-lite or frame-only doors. For most designs, the mullion profile matches the framing bead (see page 43). Some exceptions apply. For more designs, see pages 38 41. 14 CUSTOMIZING A DOOR Marks Fine Woodworking Photography by Virginia Hamrick Photography CUSTOMIZING A DOOR 15
CHOOSE YOUR: UNIVERSAL DRAWER FRONTS There are five basic types of drawer front designs. Most doors in this catalog are shown with a matching drawer front. However, you can also choose from the universal designs shown below. 4/4 SLAB SLAB: Match with almost any door design. 4/4 REGULAR RAISE RAISED: Match with almost any door design except Shaker and Mission. Some raise and edge profile combinations may only be available with 5/4. SRP-10-DF TRADITIONAL: Match with almost any Traditional door design. SDS-105-DF APPLIED MOULDING: Each Applied Moulding door design has a specific drawer front to match that door. DOORS & DRAWER FRONTS KM-1205-DF MITRED: Each Mitred door design has a specific drawer front to match that door. 16 DOORS & DRAWER FRONTS UNIVERSAL DRAWER FRONTS 17
CHOOSE YOUR: TRADITIONAL TRADITIONAL Keystone s Traditional doors and drawer fronts offer a classic, timeless cabinetry look. Simple straight lines and gentle, elegant curves complement any decor, and the solid cope and stick construction ensures long-lasting quality. SRP-10 See page 29 for a mitred version of this door. SRP-20 SRP-2020 SRP-20-HALF LEFT SRP-20-HALF RIGHT SRP-30 SRP-3030 SRP-30-HALF LEFT SRP-30- HALF RIGHT 18 TRADITIONAL TRADITIONAL 19
CHOOSE YOUR: CHOOSE YOUR: TRADITIONAL TRADITIONAL SRP-350 SRP-40 SRP-50 SRP-10-PP 5-LITE HALF CIRCLE KBD-10-DF KBD-10 Multi-lite version available with flat mullions only. SRP-60 SRP-6060 SRP-90 CORNER CUPBOARD-DF SK-980-DF KBD-45-DF SRP-9050- HALF LEFT SRP-9050- HALF RIGHT SRP-923 Beads are 2 on center. For bead sizes, see page 44. CORNER CUPBOARD Not available as a multi-lite door. SK-980 Not available as a multi-lite door. KBD-45 Multi-lite version available with flat mullions only. 20 TRADITIONAL TRADITIONAL 21
CHOOSE YOUR: SHAKER SHAKER Our Shaker doors and drawer fronts are based on the minimalistic style of furniture made by the Shaker religious sect in the 18th and 19th centuries. Their design focuses on function, with square edges, straight lines, and simple wooden hardware. Corner pegs, once functional, now appear as an aesthetic feature of Shaker cabinetry. UNIVERSAL SHAKER DRAWER FRONTS 4/4 SLAB SK-10-DF 3-PIECE-DF SK-901-DF 4/4 BEADED SLAB Beads are 1 1 /4 from edges. Shaker drawer fronts can be used interchangeably with many Shaker doors. from the profile options below. SK-902 SK-903 SK-901 (SHOWN) SK-905 SK-10 SK-30 SK-904 Contrasting corner pegs (single or double) are an option available upon request. 22 SHAKER SHAKER 23
CHOOSE YOUR: CHOOSE YOUR: SHAKER MISSION (ARTS & CRAFTS) SK-921-DF SK-922-DF SK-923-DF Similar in style to our Shaker doors and drawer fronts, Keystone s Mission line offers a more formal look. This style of cabinetry is sturdy and stable, traditionally made from quarter-sawn white oak accented with black or metal hardware. Mission doors and drawer fronts are also appropriate for those looking for an Arts & Crafts look for their home. UNIVERSAL MISSION DRAWER FRONTS MIS-801-DF 4/4 SLAB SK-921 SK-922 SK-923 For bead sizes, see page 44. Beads are 1 11 /16 from stiles. For bead sizes, see page 44. Beads are 2 on center. For bead sizes, see page 44. Mission drawer fronts can be used interchangeably with many Mission doors. MIS-801 MIS-802 MIS-803 Applied moulding is spaced 3 /4 apart. NAVAJO Not available as a multi-lite door. NAVAJO-DF CONTEMPORARY VG-DF CONTEMPORARY VG MIS-804 MIS-805 Applied center moulding is spaced 1 apart. Contrasting corner pegs (single or double) are an option available upon request. 24 SHAKER MISSION (ARTS & CRAFTS) 25
CHOOSE YOUR: MITRED MITRED The terms modern and clean define the style of Keystone s Mitred doors and drawer fronts. So named for its mitred corners strengthened by mortise and tennon, this is the most versatile construction type we offer, open to a wide range of customization. Mitred cabinetry provides a sleek look head-on with a rich and varied profile. KM-105-DF KM-105 KM-205-DF KM-205 KM-305-DF KM-305 Multi-lite version available with flat mullions only. Not available as a double panel. KM-405-DF KM-505-DF KM-605-DF KM-405 KM-505 KM-605 Multi-lite version available with flat mullions only. Not available as a multi-lite door. Multi-lite version available with flat mullions only. 26 MITRED MITRED 27
CHOOSE YOUR: CHOOSE YOUR: MITRED MITRED KM-805-DF KM-905-DF KM-1205-DF KM-1605-DF KM-1705-DF SRP-10-MITRE-DF KM-805 KM-905 KM-1205 KM-1605 KM-1705 SRP-10-MITRE Not available as a multi-lite door. Multi-lite version available with flat mullions only. KM-1305-DF KM-1405-DF KM-1505-DF KM-ROPE-DF KM-PEGGED ROPE-DF KM-S/WEST-DF KM-1305 KM-1405 KM-1505 KM-ROPE Rope moulding is not available in all wood species. Please call for availability. Multi-lite version available with flat mullions only. KM-PEGGED ROPE Rope moulding is not available in all wood species. Please call for availability. Multi-lite version available with flat mullions only. KM- SOUTHWESTERN Not available as a multi-lite door. 28 MITRED MITRED 29
CHOOSE YOUR: APPLIED MOULDING For the most elegant, luxurious cabinetry look, choose our Applied Moulding doors and drawer fronts. From simple to ornate, classic to modern, this style is perfect for a wide variety of looks. Paint and glaze options highlight the lines and depth of the wood, heightening the drama and lending an antique feel. Applied Moulding doors and drawer fronts can be comprised of either cope and stick or mitred construction. APPLIED MOULDING SDS-701 MULTI-LITE SDS-101 MULTI-LITE * SDS-201 SDS-700-DF SDS-101-DF SDS-301 SDS-705-DF SDS-105-DF * * * SDS-705 SDS-101 Multi-lite & two drawer fronts pictured above. Multi-lite, two drawer fronts & two arched versions pictured above. * * *Available with Superior Green reverse or 3 /8 veneered flat panels only. 30 APPLIED MOULDING APPLIED MOULDING 31
CHOOSE YOUR: CHOOSE YOUR: APPLIED MOULDING APPLIED MOULDING KE-100-DF SK-951-DF SK-EGG&DART-DF KAM-7017 MULTI-LITE SLAB KAM-7018-DF * * KE-100 SK-951 SK-EGG&DART KAM-7018-DF Not available as a multi-lite or frame only door. Egg & dart moulding not available in all wood species. Please call for availability. Not available as a multi-lite door. SLAB KAM-7017- DF KAM-7018 * * 4/4 SLAB KAM-7023-DF KAM-7017-DF ** ** KAM-7014 KAM-7023 KAM-7017 * ** ** *Available with Superior Green reverse or 3 /8 veneered flat panels only. **Not available with some panel raise profiles. Call customer service for details. 32 APPLIED MOULDING **Not available with some panel raise profiles. Call customer service for details. APPLIED MOULDING 33
CHOOSE YOUR: SOLID DOORS SOLID DOORS As the name implies, these doors are solid and sturdy. The straight lines of Solid doors give a simple, clean, contemporary look perfect for modern homes. To go a bit more rustic, choose from our batten and grooved doors. PRO-COR-DF PRO-COR-SE-DF KAM-7049-DF PRO-COR Square edge-banding. PRO-COR-SE 1 /8 thick solid edge-banding with 1/8 radius on both sides. KAM-7049 Applied Moulding edge. 3/4 veneered PRO-COR panel. VENEERED MDF-DF VENEERED MDF Solid MDF core with no edge-banding. PRO-COR The inner core is constructed of lightweight, multi-ply Northwest Whitewood, giving it a high screw hold rating of over 300 pounds. The outer crossbands are a high-quality, veneered medium-density fiberboard that acts to prevent telegraphing of the wood grain to the outer surface. It is available in most wood species and finishing options. Available in cherry, red oak, maple, and paint grade. 34 SOLID DOORS SOLID DOORS 35
CHOOSE YOUR: CHOOSE YOUR: SOLID DOORS QUARTER CIRCLE SOLID BATTEN from the profile options below. Random groove / bead spacing KE-500-DF Quarter Circle doors are especially appropriate for large, stately built-in or stand-alone cabinets and furniture. The formal left and right doors form a strong visual centerpiece. KC-515-HALF LEFT (SHOWN) KC-515-HALF RIGHT KC-510-HALF LEFT (9 LITE OPTION SHOWN) KC-510-HALF RIGHT KE-500 DEEP V-GROOVE BATTEN (SHOWN) SOLID BEADED BATTEN DVG-200 Random groove spacing DVG-300 Random groove spacing KC-535-HALF LEFT (SHOWN) KC-535-HALF RIGHT Lip/Edge: A-2, B-2, C-2, L-2, P-2, Q-2, R-2, Square Edge KC-530-HALF LEFT (9 LITE OPTION SHOWN) KC-530-HALF RIGHT Lip/Edge: A-2, B-2, C-2, L-2, P-2, Q-2, R-2, Square Edge 36 SOLID DOORS QUARTER CIRCLE 37
CHOOSE YOUR: MULTI-LITE DOORS Keystone s Multi-Lite doors provide a world of creative possibilities. These doors are typically designed to showcase what lies behind them and can suit any of our styles, from Traditional, to Shaker, to Mission, to Applied Moulding. mitred or cope and stick construction, then straight or curved mullions. Or, provide your own custom drawing. MULTI-LITE DOORS SRP-10 FRAME ONLY SRP-10 MULTI-LITE (6 LITE SHOWN) SRP-30 MULTI-LITE (6 LITE SHOWN) SRP-9 SK-10 MULTI-LITE (4 LITE SHOWN) SK-9 SDS-701 MULTI-LITE SDS-101 MULTI-LITE SRP-10 MULTI-LITE (5 LITE SHOWN) 38 MULTI-LITE DOORS MULTI-LITE DOORS 39
CHOOSE YOUR: CHOOSE YOUR: MULTI-LITE DOORS MULTI-LITE DOORS ARCHED TOP MULTI-LITE (13 LITE SHOWN) HALF CIRCLE MULTI-LITE (13 LITE SHOWN) ML-GOTHIC HALF TOP (11 LITE SHOWN) ML-CHIPPENDALE Lip/Edge: A-2, B-2, C-2, L-2, P-2, Q-2, R-2, Square Edge ML-GOTHIC (12 LITE SHOWN) ML-GOTHIC (7 LITE SHOWN) ML-TOMBSTONE (9 LITE SHOWN) ML-HALF CIRCLE (9 LITE SHOWN) NOTE: Some Multi-Lite doors with curved, solid wood mullions may not be guaranteed. Contact customer service for details. Paint grade MDF mullions are guaranteed. 40 MULTI-LITE DOORS MULTI-LITE DOORS 41
CHOOSE YOUR: CHOOSE YOUR: LOUVER DOORS These accent doors allow light and air to flow through (or at least give the illusion of it). Louver doors are similar in style to old-fashioned shutters and feature cope and stick construction. FRAMING BEADS & MULLIONS Customize your door/drawer front by choosing a framing bead. Most door styles may be ordered as multi-lite doors. The mullion profile matches the framing bead as shown. FRAME MULLIONS FALSE LOUVER OPEN LOUVER TRADITIONAL BEVELED Open Louver doors are made with each louver individually secured using routed slots in the stiles. CLASSIC DIVIDED LITE MULLION (BACK VIEW) Doors wider than 18 inches require a center stile routed to fit the louver backs (optional on smaller doors). OGEE RADIUS DOORS & DRAWER FRONTS RADIUS DOORS, DRAWER FRONTS, FACE FRAMES, AND MOULDING Most Keystone doors and drawer fronts, including Applied Moulding and Multi-Lite products, are available in customer-specified concave, convex, and crossbow curved versions. SQUARE BEADED STANDARD MULLION (BACK VIEW) OPTIONS Matching curved face frames and moulding Polish sanding Finished or unfinished All wood species Boring with pilot holes for hinges FRAME ONLY/ MULTI-LITE 1/8 GLASS VINYL RETAINER MOULDING Profile renderings are actual size. 42 LOUVER DOORS FRAMING BEADS 43
CHOOSE YOUR: CHOOSE YOUR: PANEL RAISE PROFILES VENEERED FLAT PANELS Customize your door/drawer front by choosing a type of panel or raise profile. 5/8 PANELS REGULAR RAISE 1 1 /8 1 13 /16 5 /8 COVE RAISE 5 /8 1 1 /8 5 /8 3/8 PANELS 1/4 PANELS 3/8 VENEERED MDF PANEL 1/4 VENEERED MDF PANEL NOTE: 3/8 Veneered MDF Panels are available only in maple, red oak, cherry, white birch, and paint grade. Other species may be available upon request. Call for more information. The minimum flat dimension for all flat panels is 1. 5 /8 5 /8 EXTENDED REGULAR RAISE* ** SHORT COVE RAISE* 1 1 /8 1 3 /8 1/4 VENEERED MDF PANEL WITH V-GROOVES ON 1 CENTERS 5 /8 5 /8 (Solid color finishes are not recommended on MDF V-Groove Panels.) ALPINE RAISE (Not available on SRP-90) EXTENDED COVE RAISE* ** 5 /8 1 3 /8 5 /8 5 /8 SHORT ALPINE RAISE STEP RAISE 1 1 /8 5 /8 1 1 /8 SUPERIOR GREEN PANELS 5 /8 ASPEN RAISE ELITE RAISE* (You must specify Paint Grade Superior Green when ordering.) 1 5 /8 1 3 /4 5 /8 EURO RAISE** *Available only on square-cornered, non-arching doors (straight rails). 7/16 PANELS SLOPE RAISE* REVERSE RAISE 1 1 /4 7 /16 5 /8 KEYSTONE RAISE NOTE: The minimum flat dimension for most raised panels is 3/4 except where indicated by **. 5 /8 **The minimum flat dimension is 1 for these panels. NOTE: The minimum flat dimension for all reverse and reverse beaded panels is 1 3 /4. Keystone s Superior Green Panels are a highquality paint grade option. These mediumdensity fiberboard panels are available in thicknesses of 1/4, 1 /2, and 5 /8.* They are moisture resistant and extremely stable. Machined edges are smooth and ready to finish. Available machined to any Keystone panel raise Smooth, unblemished surface Homogeneous core Attractive pricing save on material and finishing costs REVERSE BEADED 3 /8 3 /16 1 /8 7 /16 Paint grade doors with Superior Green panels are made with soft maple rails and stiles. Bead choices: 3/8 (standard), 3/16, or 1/8 Standard 3/8 will be used unless otherwise specified. *Reverse panels will be 1 /2 thick. Profile renderings are actual size. Profile renderings are actual size. 44 PANEL TYPE PANEL TYPE 45
CHOOSE YOUR: WOOD SPECIES IMPORTANT DISCLAIMER The infinite varieties in color, grain,* and texture give wood its rich character and natural warmth. There are differences among varying wood species, and even within the same species, no two trees are alike. Climate, light, rainfall, and minerals in the soil all create diverse and unique grain and color patterns in each piece of wood. We ve prepared the following guidelines to assist you in selecting the right wood for the desired result. WOOD SPECIES ALDER Color ranges from light tan to reddish brown, with almost no distinction between heartwood and sapwood. Alder has a fine texture with partly closed, straight grain similar to cherry. Pin knots are an acceptable characteristic. ALDER, KNOTTY Same as alder, except knots and burl are acceptable. Knots vary in size or shape and may be open, forming deep holes. ASH The color tones of ash consist of a wide range of cream to light brown with some dark streaks. Burl and pin knots are acceptable. Ash is not selected for color. Panel rips are arranged to form a reasonable blend of grain matching and wood color tones. ASH, SELECT WHITE Same as ash, except medium dark brown areas are not acceptable. Select white ash is recommended for light stain or natural finish. BIRCH, NATURAL A mixture of sapwood and heartwood, it is suitable for dark stains only. Color selection is not available. BIRCH, WHITE A white to pale yellowish closed-grained wood, suitable for natural finish as well as light to dark stains. No red heartwood is acceptable. CHERRY Cherry may contain some white sapwood. Grain and color are matched to form a reasonable blend. Exposure to light causes cherry to darken with age, revealing a deep reddish-brown tone. Gum pockets are a natural characteristic of cherry. CHERRY, CLEAR Same as cherry, except sapwood is not used on face. Sapwood is allowed on backs. Cherry becomes very rich in color tones when finished natural and allowed to age. HICKORY Unlike most other wood species, hickory has a unique grain pattern and variety of color tones all its own. Our standard hickory has some knots and lots of character and is not selected for color. HICKORY, SELECT Same as hickory, but with no large knots (pin knots are acceptable), it is still unique and has lots of character. MAHOGANY Color varies: golden brown to light reddish color tones. Has occasional pin knots or burl. Natural Finish Grade mahogany is available upon request. If a specific grain pattern or color is required, contact Keystone before ordering. MAPLE, HARD Maple is a light brown to creamy tan wood with a subtle grain pattern and is suitable for light to dark stains. Some mineral is acceptable. *Grain and color matching that is not acceptable to the customer is replaced at the customer s expense. MAPLE, SELECT HARD WHITE Same as maple, except reddish brown heartwood or mineral is not acceptable. Select white maple is recommended for light stains or natural finish. MAPLE, SOFT Used mostly for drawers and paint grade doors, soft maple has a range of creamy white to brown to gray color tones. Color is not selected. Soft maple is not recommended for stain or natural finish. Continued on next page... 46 WOOD SPECIES WOOD SPECIES 47
CHOOSE YOUR: CHOOSE YOUR: WOOD SPECIES PAINT GRADE Paint grade doors and drawer fronts are usually made from soft maple. PAINT GRADE, SUPERIOR GREEN Product rails and stiles are solid soft maple. Panels are made from Glacier GreenTM MDF engineered wood panels. They are highly valued for their smooth, unblemished surfaces and homogeneous cores and provide unsurpassed ease of finishing. PAULOWNIA Heartwood ranges from a pale, grayish brown to a reddish-purple hue and is not always easily distinguished from the pale white sapwood. Paulownia is a lightweight wood with a straight, open grain that is stable in various environments making it the perfect selection for boating applications. LIP/EDGE PROFILES Customize your door/drawer front by choosing a lip/edge profile. All pre-finished doors and drawer fronts must have the lip/ edge profile specified. If no profile is specified on unfinished orders, edges will not be machined. A** D** PH-2 1 /8 RADIUS A-2 D-2 Q** PINE, CLEAR A completely clear grade of pine with no knots. Blue stain is not acceptable. PINE, KNOTTY Our knotty pine, a New England furniture grade, has tight red knots and is suitable for rustic-style cabinetry. Filled or loose knots and blue stain are not acceptable. POPLAR A soft hardwood, it has a pale yellowish to white color with some green and brown mineral. Not selected for color. Typically used as a paint grade. PRO-COR The inner core is constructed of lightweight multi-ply Northwest whitewood, giving it a high screw hold rating of over 300 pounds. The outer crossbands are a high-quality veneered medium-density fiberboard, which acts to prevent telegraphing of the wood grain to the outer surface. It is available in most wood species and finishing options. RED OAK Red oak is not selected for color. Defects such as knots and splits are removed. Character, such as burl and pin knots, is acceptable. Mineral is acceptable in the range of 1/8 wide x 5 long. Panel rips are arranged to form a reasonable blend of grain matching and color tones. RED OAK, SELECT Dark and medium-dark color tones and mineral are not used. Burl and pin knots are acceptable. Select red oak is recommended for light stains and natural finish. WALNUT Walnut may have up to 15% sapwood. Burl and pin knots are acceptable. WALNUT, CLEAR Sapwood is not acceptable on the face of a door. 7 /16 RADIUS 7 /16 RADIUS B** E-2** Q-2 B-2 E-3 R** C** F-2 R-2 C-2 L-2 1 /8 RADIUS 3 /16 RADIUS 3 /16 RADIUS C-2-BB** M-2 SHAKER BEAD* SDS AVAILABLE W/0 BACK BEVEL (SDS-2) WHITE OAK A tight open-grained wood with light brown to greenish-gray color tones. Pin knots and burl are allowed. Not selected for color. Panel rips are arranged to form a reasonable blend of grain matching and color tones. CB-7 P** S** 7 BACK BEVEL WHITE OAK, QUARTERSAWN Quartersawn is different than plainsawn only in the way it is cut at the sawmill. Quartersawn is cut radially to the rings or parallel to the rays and produces an edge-grained appearance and is especially suited for reproductions of furniture or cabinetry. WHITE OAK, RIFT CUT Rift cut, like quartersawn oak, is different than plainsawn only in the way it is cut at the sawmill. Plainsawn has growth rings that are less than 30. Rift cut lumber has growth rings that have a range of 30 to 60, producing a tight vertical grain. 48 WOOD SPECIES CH-2** P-2 *Shaker bead is not available on horizontal edges of cope and stick doors and drawer fronts. **Boring for European hinges is NOT available for A, B, C, C-2-BB, CH-2, D, E-2, P, Q, R, or S. Profile renderings are actual size. SQUARE (MACHINED EDGE) LIP/EDGE PROFILE 49
CHOOSE YOUR: Design Framing Bead Panel Type Wood Species Lip/Edge Profile Finish Options POLISH SANDING & FINISHING POLISH SANDING After sanding with 180 grit on a wide belt sander, doors, drawer fronts, and face frames are sanded with a palm random orbit sander with 150 grit sandpaper to remove belt and cross-grain scratches. We recommend that you prep your doors, drawers, and frames for finishing to ensure a uniform appearance with your cabinets. FINISHING Keystone has a fully equipped and staffed finishing department, offering more than thirty stains, glazes, and paint colors, as well as the ability to produce professional distressing effects. And if you don t see the finish you want, we can custom color match your order to your supplied color sample. Visit our website or call customer service for more information. 50 FINISH FINISH 51
CHOOSE YOUR: CHOOSE YOUR: OTHER OPTIONS SLOTS FOR KNIFE HINGES ROUT FOR FINGER PULLS 3 on center from the top and bottom of the door Not available with C-2-BB edge profile Centered or 21/4 from the edge 3/8 deep 4 wide Not available with A, B, C, C-2-BB, CH-2, D, E-2, L-2, P, S, or Shaker Beaded edge profiles. Not available on the 4/4 Raised Drawer Front BORE FOR EUROPEAN HINGES 31/2 on center from the top and bottom of the door 35mm bore 1/2 deep CORNER SUSAN DOORS 2.5mm DBE standard* Not available with A, B, C, C-2-BB, CH-2, D, E-2, P, Q, R, or Shaker Bead edge profiles LOCK MITRE CONSTRUCTION Addition boring for doors over 48 high Keystone carries Blum BLUMOTION, soft-closing European hinges, and Youngdale knife hinges.** ANY ANGLE 90 TO 140 PLUGS AND PEGS Round Plugs Square End Grain Pegs 1/2 diameter 3/8 x 3 /8 Matching End Grain: Square holes are bored with a mortising chisel, creating a rustic appearance. Pegs may be slightly off square. BUTT JOINT BI-FOLD CORNER 60 * DBE = the distance from the edge of the door to the edge of the cup bore. ** These hinge pictures are for the purpose of illustration only and may not accurately represent the exact product you order. 52 OPTIONS OPTIONS 53
APPLIANCE PANELS ARCH PANELS STANDARD APPLIANCE PANEL There are a number of manufacturer specifications for appliance panels. The illustration below is an example of a more popular one that manufacturers use. Order panels according to the appliance manufacturer s specifications.* You may order only the appliance panel alone or with the backer panel and/or the spacer panel. Please note: Keystone does not supply the 1/8 spacer panel or the 1/4 backer panel unless requested and specified. Order arch panels in almost any door style. Flat panels will be used if the narrowest part of the arch is below the minimum size of that door style (see page 13 to calculate the minimum size). Conestoga Country Kitchens Inc. 3/4 DOOR KAV-15 KAV-45 1/8 SPACER PANEL 1/4 PLYWOOD BACKER PANEL Mar-Van Industries, Inc. Panels for dishwashers, refrigerators, trash compactors, and freezers are made in the matching door style and finish. Refrigerator panels over 24 wide require at least one center stile. Panels over 48 high require at least one center rail. KAV-25 KAV-55 Order by giving us your exact measurements on a drawing. 3/4 KAV-35 KAV-65 Mar-Van Industries, Inc. *Keystone is not responsible for interpreting manufacturer specifications and drawings. 54 APPLIANCE PANELS ARCH PANELS 55
WAINSCOTING & COLUMNS WEATHERED DOORS Order almost any door style, fluted column, face frame, or custom design to use as a wainscot panel. Framing widths will match the standard dimensions of the door design unless otherwise specified. LOCK MITRE CONSTRUCTION 90 Mike Dugan / Kitchen Tune-Up #226 ANY ANGLE 90 TO 140 Lock Mitre Construction is a solid, locked joint that can be specified in any angle from 90 to 140 degrees, for either inside or outside corners. WEATHERED DOORS, DRAWER FRONTS, FACE FRAMES & MOULDING, ETC. EXAMPLES: Keystone s weathering option mimics naturally weathered wood by removing the soft summer grain and revealing the texture of the hard winter grain. Recommended wood species: knotty or clear pine, rift or plain sawn white oak, and red oak* Other species may be available upon request. Available in most door styles. Available finished or unfinished Available with distressing or Sand-Thru options DON T SEE WHAT YOU WANT? NO PROBLEM. SEND US YOUR DRAWING. *For paint grade, specify any one of the recommended wood species. Maple is not available for weathered doors. 56 WAINSCOTING & COLUMNS WEATHERED DOORS 57
DLV DOORS & DRAWER FRONTS Decorative Laminate Veneer (DLV) technology features high-quality color and authentic wood grain as well as heat and humidity resistance and UV color stability. DLV DOORS & DRAWER FRONTS DLV products are constantly changing to keep up with the latest trends. Keystone keeps up with them too, offering a wide range of styles and colors to choose from. Visit our website for a complete selection. Several DLV door styles Frame-only option Mitred corners Five-piece, flat-panel construction Bore for hinges available Touch-up Kit available DLV MOULDING Crown moulding, baseboard, light rail, and scribe are available to match all styles and colors. Visit our website or call customer service to find out more about our current selection. Profile renderings are actual size. Traditional Crown Shaker Crown Cove Crown with Heel Scribe Moulding Baseboard Light Rail with Heel 58 DLV DOORS & DRAWER FRONTS DLV DOORS & DRAWER FRONTS 59
FACE FRAMES FACE FRAMES ARCHED TOP RAIL Available in any face frame edge profile. FACE FRAME SECTIONS JOINED WITH LOCK MITRE CONSTRUCTION SQUARE EDGE BEVELED EDGE 1/4 BEAD 3/8 BEAD 90 ANY ANGLE 90 TO 140 Lock Mitre Construction is a solid, locked joint that can be specified in any angle from 90 to 140 degrees, for either inside or outside corners. SQUARE EDGE Order face frames in any configuration you want or need, simple or complex. All custom requests are welcome. For your convenience, face frame order/quote forms are downloadable from our website, or contact customer service toll-free to send us your detailed drawings and specifications. OPTIONS EXAMPLES BEVELED EDGE BEVELED EDGE (1 THICK) Square edge Beveled edge Beaded inset: choice of 3/16, 1 /4, or 3 /8 bead* Polish sanding *Bead sizes must be specified. Assembled or unassembled Finished (assembled only) or unfinished All wood species MORTISE & TENON CONSTRUCTION 3 /16 BEAD Base cabinet face frame with baseboard moulding joined to a raised end panel by a fluted column. Wall cabinet face frame joined to a raised end panel. Base cabinet face frame with a bump out cabinet. 1 /4 BEAD 3 /8 BEAD DON T SEE WHAT YOU WANT? NO PROBLEM. SEND US YOUR DRAWING. 60 FACE FRAMES FACE FRAMES 61
SAMPLE DOORS CUSTOM REQUESTS ASK ABOUT OUR CURRENT SAMPLE DOOR PROGRAM We offer small sample doors (12 x15 ) at a discounted price for marketing purposes. Our sample doors are great for: ing your showrooms and displays On the road (ask about our sample door carrying case) Samples of a custom selection in order to sell a job Haven t found what you re looking for? Don t worry. Keystone specializes in one-of-a-kind custom designs. SEND CUSTOMER SERVICE A PHOTO OR DRAWING OF YOUR DESIRED DESIGN. Submit a photo or drawing of the exact design you would like via e-mail, snail mail, or fax, and be sure to include measurements. Keystone cannot create a design for you based on only an idea or concept. KEYSTONE WILL MAKE THE NECESSARY DRAWINGS AND TOOLING FOR PRODUCTION. Once your drawing or photo is received, Keystone will create the specific CAD drawings and tooling needed to build your custom piece. Old Dominion Woodworking KEYSTONE WILL THEN CREATE YOUR CUSTOM DESIGN. Our skilled team will then build the exact design according to your specifications. Contact customer service today to get started. 62 SAMPLE DOORS CUSTOM REQUESTS 63
INDEX APPLIANCE PANELS 54 ARCH PANELS 55 BORE FOR EUROPEAN HINGES 52 CENTER RAILS 13 COLUMNS 56 CONSTRUCTION TYPES 12 CORNER SUSAN DOORS 53 CUSTOMIZING A DOOR 14 CUSTOM REQUESTS 63 DLV MOULDING 59 DLV DOORS & DRAWER FRONTS 58 59 DOOR STYLES 16 42 APPLIED MOULDING 30 33 FRAME-ONLY DOORS 14, 39 LOUVER DOORS 42 MISSION (ARTS & CRAFTS) 25 MITRED 26 29 MULTI-LITE DOORS 14, 38 41 QUARTER CIRCLE 37 RADIUS DOORS 42 SHAKER 22 24 SOLID DOORS 34 36 TRADITIONAL 18 21 FACE FRAMES 60 61 FINISHING 51 FINGER PULLS 53 FRAMING BEADS & MULLIONS 43 FREQUENTLY ASKED QUESTIONS 9 LIP/EDGE PROFILES 49 MINIMUM SIZES 13 NOMENCLATURE 11 PANEL RAISE PROFILES 44 PLACING AN ORDER 8 PLUGS & PEGS 52 POLISH SANDING 51 REMAKES & ADD-ONS 8 SAMPLE DOORS 62 SETTING UP AN ACCOUNT 8 SHIPPING, DELIVERY & PICKUP 8 SLOTS FOR KNIFE HINGES 52 SUPERIOR GREEN PANELS 45 TRADE DISCOUNTS 8 UNIVERSAL DRAWER FRONTS 17 VENEERED FLAT PANELS 45 WAINSCOTING 56 WEATHERED DOORS 57 WOOD SPECIES 46 48 DOOR & DRAWER FRONT DESIGNS 3-PIECE-DF 23 4/4 BEADED SLAB 23 4/4 REGULAR RAISE 17 4/4 SLAB 17, 23, 25, 32 ARCHED TOP MULTI-LITE 40 CONTEMPORARY VG & DF 24 CORNER CUPBOARD & DF 21 DEEP V-GROOVE BATTEN 36 DVG-200 36 DVG-300 36 FALSE LOUVER 42 HALF CIRCLE MULTI-LITE 40 HALF CIRCLE 21 KAM-7014 32 KAM-7017 MULTI-LITE 33 KAM-7017 & DF 33 KAM-7018 & DF 33 KAM-7023 & DF 32 KAM-7049 & DF 35 KBD-10 & DF 21 KBD-45 & DF 21 KC-510-HALF LEFT/RIGHT 37 KC-515-HALF LEFT/RIGHT 37 KC-530-HALF LEFT/RIGHT 37 KC-535-HALF LEFT/RIGHT 37 KE-100 & DF 32 KE-500 & DF 36 KM-105 & DF 27 KM-1205 & DF 17, 28 KM-1305 & DF 28 KM-1405 & DF 28 KM-1505 & DF 28 KM-1605 & DF 29 KM-1705 & DF 29 KM-205 & DF 27 KM-305 & DF 27 KM-405 & DF 27 KM-505 & DF 27 KM-605 & DF 27 KM-805 & DF 28 KM-905 & DF 28 KM-PEGGED ROPE & DF 29 KM-ROPE & DF 29 KM-SOUTHWESTERN & DF 29 MIS-801 & DF 25 MIS-802 25 MIS-803 25 MIS-804 25 MIS-805 25 ML-CHIPPENDALE 41 ML-GOTHIC (7 & 12 LITE) 40 ML-GOTHIC HALF TOP 41 ML-HALF CIRCLE 41 ML-TOMBSTONE 41 NAVAJO & DF 24 OPEN LOUVER 42 PRO-COR & DF 35 PRO-COR-SE & DF 35 SDS-101 MULTI-LITE 31, 39 SDS-101 & DF 31 SDS-105-DF 17, 31 SDS-201 31 SDS-301 31 SDS-700-DF 31 SDS-701 MULTI-LITE 31, 39 SDS-705 & DF 31 SK-10 MULTI-LITE (4 LITE) 39 SK-10 & DF 23 SK-30 23 SK-9 39 SK-901 & DF 23 SK-902 23 SK-903 23 SK-904 23 SK-905 23 SK-921 & DF 24 SK-922 & DF 24 SK-923 & DF 24 SK-951 & DF 32 SK-980 & DF 21 SK-EGG&DART & DF 32 SLAB KAM-7017-DF 33 SLAB KAM-7018-DF 33 SOLID BATTEN 36 SOLID BEADED BATTEN 36 SRP-10 FRAME ONLY 39 SRP-10 MULTI-LITE (5 & 6 LITE) 39 SRP-10 19 SRP-10-DF 17 SRP-10-MITRE & DF 29 SRP-10-PP 5-LITE 21 SRP-20 19 SRP-2020 19 SRP-20-HALF LEFT/RIGHT 19 SRP-30 MULTI-LITE (6 LITE) 39 SRP-30 19 SRP-3030 19 SRP-30-HALF LEFT/RIGHT 19 SRP-350 20 SRP-40 20 SRP-50 20 SRP-60 20 SRP-6060 20 SRP-9 39 SRP-90 20 SRP-9050-HALF LEFT/RIGHT 20 SRP-923 20 VENEERED MDF & DF 35 CONTACT US When you call during normal business hours, your call will be answered personally by a live staff person who will quickly direct your call. CUSTOMER SERVICE Phone Toll-Free: 800.233.0289 Fax Toll-Free: 800.253.0805 Phone Local: 717.299.6288 Fax Main Office: 717.299.9654 Fax West Office: 717.295.7307 E-mail Online MAILING ADDRESS info@keystonewood.com keystonewood.com Keystone Wood Specialties Inc. PO Box 10127 Lancaster, PA 17605-0127 PHYSICAL SHIPPING ADDRESS Keystone Wood Specialties Inc. 2225 Old Philadelphia Pike Lancaster, PA 17602 NORMAL OFFICE HOURS Monday Friday, 8 am 5 pm EST Fax lines are open 24 hours, 7 days a week. 64 INDEX
QUALITY CRAFTSMANSHIP YOU CAN DEPEND ON 717.299.6288 keystonewood.com P.O. Box 10127 Lancaster, PA 17605 July 2016