GEA Aquarius BunchWrapper Label-on-film Good looking, high quality, wrapping differentiates your products and therefore will make sure your product will be recognized and will make sure that customers wants to buy your product. Our GEA Aquarius BunchWrapper with label on film will inspire your marketing team to give an additional attention to your product and brand as this is an ideal carrier for topical actions. engineering for a better world GEA
Working principle The lollipops are being transported through the hopper towards the feeding disk. The unwrapped lollipops are transported further via a chain towards the twisthead. Cable free twisters in the twisthead will bunchwrap the lollipops after which the lollipops are being transported out of the wrapping machine via a chute or popcounter system. The GEA Aquarius BunchWrappers energy consumption is very low, because the wrapping machine uses direct, cable free, electrically heated diaphragms for sealing the wrapping material around the lollipop stick. The revolutionary (patented) film feeding ensures precise positioning, reduced film usage and it allows a wider range of types and qualities of films. When using the option automatic splicing unit, the automatic change of film is being ensured without standstill of the wrapping machine. Working principle Low energy consumption Revolutionary acurate film feeding to ensure positioning film (patented) Cable free electrically heated diaphragms Automatic film change without standstill wrapping machine Closed machine housing Performance To enhance efficiency the BunchWrapper can be enhanced with a double film reel support, splicing unit and/ or a PopCounter that automatically counts lollipops or rejects pre-defined imperfect wrapped lollipops. The GEA Aquarius BunchWrapper 600 or 800 can be equipped with and integrated GEA Aquarius Quality Assurance System. It automatically checks every lollipop on wrapping material and wrapping quality. A lollipop that does not meet your quality standards is automatically rejected and removed from your main product flow. The potential cost savings are substantial in terms of the fewer operator-hours needed to manually check the final product. Performance Double film reel support/ splicing unit Popcounter Hygienic stainless steel design Strong reduction of wear and failure sensitive parts Output quality The GEA Aquarius BunchWrapper is renowned for the output and wrapping quality all over the world.to ensure that only this high quality the BunchWrapper can be equipped with an integrated GEA Aquarius Quality Assurance System. It automatically checks every lollipop on wrapping material and wrapping quality. A lollipop that does not meet your quality standards is automatically rejected and removed from your main product flow. Output quality Popcounter system to reject imperfect wrapped lollipops Quality assurance system (optional) Fewer operator-hours needed to manually check the final product GEA Aquarius BunchWrapper Label-on-film 2/6
Flexibility Inspired labeling techniques provide more marketing opportunities such as: Label-on-film is an ideal carrier for topical actions like Halloween tattoos, Valentine s Day stickers and sport or other popular events. It also provides an opportunity for making complete collections of themes like animals, cartoon characters and alphabet letters. These collections can be combined with give-away albums for collecting a full set. Alternatively, the label-on-film can be used in combination with an opaque outer film for inserting surprise stickers. This versatile labelling technique opens the door to a wide range of possibilities that not only attract customers in the store but also keep them coming back for more to complete a collection. Flexibility Additional feature label on film Label on film up to 600 labels per minute label diameter 3 mm less than lollipop diameter Apply sticker/tattoo between film Retrofit kit possible Bunchwrapper machines as of 2011 Reliability GEA stands for high quality and reliable machinery. We can demonstrate you the excellent performance of our machinery in our new Technology Center in Weert. Furthermore we ensure reliability via our customer support department. Dedicated GEA Aquarius teams work in research and development, production and installation, together with product support and after sales service. All ensuring you stay one step ahead of the competition. GEA Aquarius provides extended warranties and global customer support with a 24/7 helpdesk. Our objective is to ensure your machinery is available when you need it. Reliability Technology center Customer support department 24/7 helpdesk Hygiene Designed for reliability, quality and improved hygiene, the GEA Aquarius BunchWrappers are executed in stainless steel and highgrade aluminum. For easy and more efficient cleaning, the working and control components are sealed in stainless steel compartments. This reduces wear and tear since most mechanical components are protected against the entry of aggressive sugar dust. Hygiene Improved hygiene Efficient cleaning Protected against aggressive sugar dust GEA Aquarius BunchWrapper Label-on-film 3/6
Safety All GEA Aquarius lollipop machinery have a CE marking. GEA Food Solutions declares that the GEA Aquarius Lollipop machinery are conform with the essential requirements of the applicable CE directives. Safety CE Marking Extensive machine damage protection system standard Controls The machines are standard supplied with a PLC and touch screen. In combination with user friendly GEA controls and additional options such as back up power control and remote service, this will generate increased efficiency. Controls A PLC Touch screen User friendly GEA controls Back up power control (optional) Remote service (optional) Technical specifications Label GEA BunchWrapper 600 GEA BunchWrapper 800 Unit Capacity 600 800 lollipop/min Diameter 18 to 35 18 to 35 mm Diameter stick 3.2 to 5.5 3.2 to 5.5 mm Lenght stick 75 to 102 75 to 102 mm Dimension 2100 x 2355 x 1925 2100 x 2355 x 1925 mm Width wrapping material 50 to 75 50 to 75 mm Accessories / Options GEA Automatic film splicing Increase productivity No downtime at roll changeover No speed reduction Reduced film waste Only one bag is lost GEA Aquarius BunchWrapper Label-on-film 4/6
GEA Backup power supply controls back up power supply controls GEA Internet Modem No need to change the existing (security) network. Using RSA encryption, the connection is as safe as used for example telebanking. Communication interfaces (Ethernet, RS232, USB, ) could be established remotely. No additional costs charged for connection server usage. Plug and Play due to preset configuration GEA Pop counter/rejector discharges a pre-counted number of lollipops rejects imperfectly wrapped lollipops set via the touchscreen/plc GEA Remote Service To make the first analysis Monitoring the machine and alarms A good overview of the problems To further improve support and advice GEA Aquarius BunchWrapper Label-on-film 5/6
GEA Spare parts set wear and tear parts coverage for approximately 2 years GEA Suction Unit removes used film for labeler collects used film in waste bin GEA Airco E-box cooling the electrical box cooling the servodrives recommended when temperature >above 25 C. GEA info@gea.com, www.gea.com The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete inquiries. Subject to modification. 2015/08/25 15:40:54