ACS600, ACS800. Installation Guide

ACS600, ACS800 Installation Guide du/dt Filters AOCH0260-70 AOCH0400-70 NOCH0016-6x NOCH0030-6x NOCH0070-6x NOCH0120-6x NOCH0260-60 NOCH0400-60 NOCH0760-60

3 Table of contents Table of contents Contents...................................................................... 5 General notes and restrictions..................................................... 5 Technical data.................................................................. 7 Ambient conditions, operation................................................... 7 Ambient conditions, storage..................................................... 7 Ambient conditions, transportation................................................ 8 Internal circuit diagrams.......................................................... 9 Power connections............................................................. 10 Filter selection tables............................................................ 17 Dimensional drawings.......................................................... 19 Table of contents

4 Table of contents

5 Contents This document contains the following information: General notes and restrictions Technical data (including allowable ambient conditions) Internal circuit diagrams Power connection diagrams Filter selection tables Dimensional drawings (including terminal sizes and tightening torques). General notes and restrictions Observe the following before you start to install the du/dt filters: WARNING! Do not attempt any work on a powered drive. After switching off the mains, always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter, the motor or the motor cable. It is good practice to check (with a voltage indicating instrument) that the drive is in fact discharged before beginning work. Unprotected (IP00) filters must be encased to meet the local safety requirements. The surface of the IP22/IP54 filter housing can reach a temperature up to 40 C higher than the ambient temperature. Shielded cable must be used between enclosures. Filters must be grounded to the protective earth (PE) by using the fixing holes in the mounting legs. Maximum drive output frequency: 120 Hz Maximum average switching frequency: 3 khz (converter units with supply voltage < 500 V) or 2 khz (converter units with supply voltage > 500 V) Maximum cable length between the drive output and the filter: 3 m Maximum motor cable length for AOCH0xxx-70 filters: 300 m (cumulative for several parallel-connected motors)

6 Maximum motor cable length for NOCH0xxx-6x filters (cumulative for several parallel-connected motors): NOCH0016-60/62 NOCH0030-60/62 NOCH0070-60/62 NOCH0120-62 NOCH0016-65 NOCH0030-65 NOCH0070-65 NOCH0120-65 NOCH0120-60 NOCH0260-60 NOCH0400-60 NOCH0760-60 150 m (can be increased to 300 m by connecting two filters in series) 50 m (can be increased to 100 m by connecting two filters in series) 300 m The following free space requirements apply for the AOCH0xxx-70 filters: 150 mm free space on each free side. Exception: 500 mm above the filter if installed below the drive. Exception: 50 mm between single phase filters on the same transmission line. If filters are mounted on top of each other with SingleDrive types 0320-5, 0610-5 and 0610-7, the filters need a minimum of 700 m 3 /h of forced cooling. Maximum of three filters can be mounted on top of each other. 150 / 500 mm 150 / 500 mm 150 mm 150 mm 150 mm 150 / 50 mm 150 mm 150 mm 150 mm AOCH filters on top of each other AOCH filters side by side

7 Technical data NOCH0xxx-6x filters are designed to cool by natural convection, thus the following free space requirements apply: Wall-mounted filter units: 300 mm on each free side. Exception: 500 mm above the filter if installed below the drive. Floor-mounted filter units: 300 mm on each free side. Exception: 50 mm between single-phase filters on the same transmission line. Exception: 500 mm above the filter if installed below the drive. Nominal voltage: 380 690 V ± 10%. Rated short-time withstand current: 50 ka 1 s. Applicable standards and markings: EN 60204-1, EN 60529, EN 61800-3, EN 50178, CE marking, UL approval. Ambient conditions, operation Ambient operating conditions refer to the conditions du/dt filters are subjected to when installed for stationary use. Air temperature: -15 to +50 C. At temperatures from +40 C to +50 C, the rated output current is decreased by 1% for every additional 1 C. The output current is calculated by multiplying the current given in the rating table by the derating factor. Relative humidity: 5% to 95%, no condensation allowed. Maximum allowed relative humidity is 60% in the presence of corrosive gases. Installation site altitude: 0 to 4000 m. At altitudes from 1000 to 4000 m above the sea level, the rated output current is decreased by 1% for every 100 m. Vibration: AOCH0xxx-70: Max 1 mm (5 to 13.2 Hz), max 7 m/s 2 (13.2 to 100 Hz) sinusoidal (IEC 60068-2) NOCH0xxx-6x: Max 0.3 mm (2 to 9 Hz), max 1 m/s 2 (9 to 200 Hz) sinusoidal (IEC60068-2) Shock: Max 70 m/s 2, 22 ms (IEC 60068-2-27)

8 Ambient conditions, storage Ambient storage conditions refer to the conditions du/dt filters are subjected to during storage in the protective package. Temperature: -40 to +70 C. Relative humidity: Less than 95%, no condensation allowed Atmospheric pressure: 70 to 106 kpa Vibration: AOCH0xxx-70: Max 1 mm (5 to 13.2 Hz), max 7 m/s 2 (13.2 to 100 Hz) sinusoidal (IEC 60068-2) NOCH0xxx-6x: Max 0.3 mm (2 to 9 Hz), max 1 m/s 2 (9 to 200 Hz) sinusoidal (IEC 60068-2) Shock: Max 100 m/s 2, 11 ms (IEC 60068-2-27) Ambient conditions, transportation Ambient transportation conditions refer to the conditions du/dt filters are subjected to during transportation in the protective package. Temperature: -40 to +70 C Relative humidity: Less than 95%, no condensation allowed. Atmospheric pressure: 60 to 106 kpa Vibration: Max 3.5 mm (2 to 9 Hz), max 15 m/s 2 (9 to 200 Hz) sinusoidal (IEC 60068-2) Shock: Max 100 m/s 2, 11 ms (IEC 60068-2-27) Bump: Max 300 m/s 2, 6 ms (IEC 60068-2-29) Free fall: 250 mm

9 Internal circuit diagrams input 1.2 2.2 1 (A) 2 (X) 1.1 2.1 output AOCH0xxx-70: Connect the input terminals together. 1 (A) 1 (A) 1.1 1.2 2.1 2.2 2 (X) NOCH0120-60 2 (X) NOCH0260-60 NOCH0400-60 NOCH0760-60 PE U1 V1 W1 PE U1 V1 W1 U2 V2 W2 NOCH0016-6x NOCH0030-6x NOCH0070-6x U2 V2 W2 NOCH0120-6x

10 Power connections NOCH0260-60 NOCH0400-60 NOCH0760-60 NOCH0400-60

11 NOCH0016-6x NOCH0030-6x NOCH0070-6x NOCH0120-6x NOCH0260-60 NOCH0400-60 NOCH0760-60 AOCH0260-70 AOCH0400-70

12 NOCH0760-60

13 NOCH0400-60

14 NOCH0400-60

15 AOCH0400-70 AOCH0260-70

16 NOCH0120-6x: Cable lug installation [16to70mm 2 (6 to 2/0 AWG) cables] PE Isolate the ends of the cable lugs with insulating tape or shrink tubing. NOCH0120-6x: Cable terminal installation [95to185mm 2 (3/0 AWG to 350 MCM) cables] b a PE a. Connect the cable to the terminal. b. Connect the terminal to the drive.

17 Filter selection tables 60x- 0005-3, 0006-3 0009-3, 0011-3 SingleDrive 400 V 500 V 690 V 0006-5, 0009-5 0011-6, 0016-6 0009-6, 0011-6 0016-6 0016-3, 0020-3 0020-5, 0025-5 0020-6, 0025-6 0030-6 0025-3, 0030-3 0040-3, 0050-3 0060-3 0070-3,0100-3 0120-3 0140-3, 0170-3 0210-3 0030-5, 0040-5 0050-5, 0060-5 0070-5 0100-5, 0120-5 0140-5 0170-5, 0210-5 0260-5 0040-6, 0050-6 0060-6, 0070-6 0100-6, 0120-6 0140-6, 0170-6 0210-6, 0260-6 du/dt filter type (* 3 filters included in kits marked with *) *AOCH0260-70 x=0 IP 00, x=2 IP22, x=5 IP 54 0260-3, 0320-3 0320-5, 0400-5 0320-6, 0400-6 1 0400-3 0490-5 0490-6 2 0490-3, 0610-3 0610-5, 0760-5 0610-6, 0760-6 2 0900-6 1 0760-3, 0930-3 0930-5, 1090-5 1040-6, 1380-6 3 1120-3 1380-5 1710-6 2 1440-3, 1770-3 1760-5, 2160-5 2120-6, 2540-6 6 2140-3, 2340-3 2620-5, 2850-5 2800-6, 3350-6 4 2820-3 3450-5 3880-6, 5140-6 12 800-01- 0003-3, 0004-3 0004-5, 0005-5 0011-7 800-04- 0005-3, 0006-3 0006-5, 0009-5 1 0009-3, 0011-3 0011-5, 0016-5 0016-3, 0020-3 0020-5 0016-7, 0020-7 0025-7 1 0025-3, 0030-3 0040-3, 0050-3 0060-3, 0070-3 0100-3 0025-5, 0030-5 0040-5, 0050-5 0060-5 0070-5, 0100-5 0120-5 *AOCH0400-70 NOCH0016-6X 1 NOCH0030-6X 1 NOCH0070-6X 0030-7, 0040-7 0050-7, 0060-7 1 1 *NOCH0120-6x 0070-7, 0100-7 0120-7 1 0120-3 0140-5 1 0140-3, 0170-3 0170-5, 0210-5 0140-7, 0170-7 1 0210-3, 0260-3 0260-5, 0320-5 0210-7, 0260-7 1 0320-3 0400-5 0320-7, 0400-7 2 0400-3, 0440-3 0490-3 0440-5, 0490-5 0550-5, 0610-5 0440-7, 0490-7 0550-7, 0610-7 2 1 *NOCH0260-60 1 *NOCH0400-60 *NOCH0760-60

18 du/dt filter type (3 filters included in kits marked with *) MultiDrive x=0 IP 00, x=2 IP22, x=5 IP 54 6xx- 0005-3, 0006-3 0009-3, 0011-3 400 V 500 V 690 V 0006-5, 0009-5 0011-6, 0016-6 0009-6, 0011-6 0016-6 0016-3, 0020-3 0020-5, 0025-5 0020-6, 0025-6 0030-6 0025-3, 0030-3 0040-3, 0050-3 0060-3 0070-3, 0100-3 0120-3 0030-5, 0040-5 0050-5, 0060-5 0070-5 0100-5, 0120-5 0140-5 *AOCH0260-70 *AOCH0400-70 NOCH0016-6X 1 NOCH0030-6X 1 NOCH0070-6X 0040-6, 0050-6 0060-6, 0070-6 1 0100-6, 0120-6 0185-3, 0225-3 0215-5, 0255-5 0185-6, 0205-6 0255-6, 0315-6 1 0265-3, 0335-3 0325-5, 0395-5 0375-6, 0485-6 1 0405-3, 0500-3, 0630-3 0495-5, 0610-5, 0770-5 0600-6, 0750-6 0900-6 0765-3, 0935-3 0935-5, 1095-5 1045-6, 1385-6 3 1125-3 1385-5 1715-6 2 1440-3, 1775-3 1760-5, 2165-5 2125-6, 2545-6 6 2145-3, 2340-3 2625-5, 2850-5 2800-6, 3350-6 4 2820-3 3450-5 3880-6, 5140-6 12 800-104- 0003-3, 0004-3 0004-5, 0005-5 0011-7, 0016-7 0005-3, 0006-3 0006-5, 0009-5 1 0009-3 0011-5 0011-3, 0016-3 0016-5, 0020-5 0020-7, 0025-7 0030-7 1 0020-3, 0025-3 0030-3 0040-3, 0050-3 0060-3 0025-5, 0030-5 0040-5, 0050-5 0060-5, 0070-5 0040-7, 0050-7 0060-7 1 *NOCH0120-6x 1 1 *NOCH0260-60 *NOCH0400-60 *NOCH0760-60 1

19 Dimensional drawings AOCH0260-70, single phase filter du/dt filter kit includes 3 pieces of single phase filters.

20 Cable size: Screw size: Power loss: 3x(3x185) M12 147 W AOCH0260-70 Weight: I TH L 15.9 kg (35.1 lbs) 227 A rms 74 µh

21 AOCH0400-70, single phase filter du/dt kit includes 3 pieces of single phase filters.

22 Cable size: Screw size: Power loss: 3x(3x185) M12 250 W AOCH0400-70 Weight: I TH L 20.7 kg (45.6 lbs) 355 A rms 52 µh

24 NOCH0760-60 Weight: 43 kg (95 lbs) 1.1 1.2 2.1 2.2

26 NOCH0120-62, NOCH0120-65 Weight 45 kg (99 lbs) 64787845-A

3AFE 58933368 REV D / EN EFFECTIVE: 20.10.2003 ABB Oy AC Drives P.O. Box 184 FIN-00381 HELSINKI FINLAND Telephone +358 10 22 11 Fax +358 10 22 22681 Internet http://www.abb.com ABB Inc. Automation Technologies Drives & Motors 16250 West Glendale Drive New Berlin, WI 53151 USA Telephone 262 785-3200 800-HELP-365 Telefax 262 780-5135